Intelligent condensation aggregate machine special for bio-based chemical fiber processing
By introducing a water spray rack and a hot and cold water regulation system into the intelligent condensing pelletizer, the problem of uneven cooling water is solved, achieving uniform wetting and mixing of fibers, improving pellet quality, reducing fiber residue and scaling, and ensuring the uniformity of the cooling process and the integrity of the fibers.
Patent Information
- Application Number
- CN202520583108.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-31
AI Technical Summary
In existing intelligent condensing pelletizers specifically designed for bio-based chemical fiber processing, the cooling water is sprayed unevenly, resulting in insufficient wetting and mixing of the fibers during the pelletizing process. This reduces the quality of the pellets and also causes fiber residue and scaling inside the drum.
An intelligent condensing pelletizer was designed, which uses a water spray frame to uniformly spray cooling water and automatically adjusts the water temperature through a hot and cold water regulating valve. Combined with the multi-angle cutting and kneading of the first and second pelletizing blades, it ensures that the fibers are evenly moistened and mixed, while reducing fiber residue and scaling.
It achieves uniform wetting and mixing of fibers, improves pellet quality and consistency, reduces fiber residue and scaling, and ensures uniformity of the cooling process and fiber integrity.
Smart Images

Figure CN223945591U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of bio -based chemical fiber production equipment, especially in kind of intelligent condensation granulator that bio -based chemical fiber processing is special. BACKGROUND
[0002] Bio -based regenerated fiber is the fiber that the renewable organism (such as plant, animal) or its extract is used as raw material, is processed by physical or chemical method. Intelligent condensation granulator that bio -based chemical fiber processing is special is a kind of condensation granulation equipment that is special for bio -based chemical fiber processing process. It combines condensation and granulation technology, and is integrated with intelligent control, to realize the efficient, accurate processing of bio -based chemical fiber.
[0003] The existing intelligent condensation granulator that bio -based chemical fiber processing is special, usually its internal cooling water spraying is not enough uniform, cannot ensure that fiber is fully wet, mixes in the process of granulation, reduces the quality of granulation, and there is fiber sticking in the barrel body, increases fiber residue and structure phenomenon.
[0004] Therefore, it is necessary to provide an intelligent condensation granulator that bio -based chemical fiber processing is special to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing an intelligent condensation granulator that bio -based chemical fiber processing is special to solve the problem that the internal cooling water spraying of the utility model is not enough uniform, cannot ensure that fiber is fully wet, mixes in the process of granulation, reduces the quality of granulation, and there is fiber sticking in the barrel body, increases fiber residue and structure phenomenon.
[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme: an intelligent condensation granulator that bio -based chemical fiber processing is special, including the barrel body, the inside bottom surface rotation of barrel body is connected with the rotating disc, the rotating disc top surface is evenly fixed with a plurality of first granulation knives with annular, the rotating disc top surface is evenly fixed with a plurality of second granulation knives with annular, and the second granulation knife is inclined to set, and the first granulation knife is arranged at intervals with the second granulation knife.
[0007] The first rotating column is rotationally arranged on the inner wall top of the barrel body, and the end of the first rotating column is fixedly connected with the water spraying frame.
[0008] Preferably, the outer wall top of the barrel body is fixedly connected with a cold and hot water regulating valve, the bottom surface of the cold and hot water regulating valve is communicated with a connecting pipe, the end of the connecting pipe passes through the barrel body and is communicated with the water spraying frame, and the top surface of the cold and hot water regulating valve is communicated with a cold water pipe and a hot water pipe.
[0009] Preferably, the outer wall bottom of the barrel is fixedly connected with a motor frame, the inner wall bottom of the motor frame is fixedly connected with a motor, and the rotating shaft of the motor is fixedly connected with a rotating shaft.
[0010] Preferably, the top of the outer wall of the barrel is fixedly connected with a cylindrical rod, the end of the cylindrical rod is rotatably connected with a connecting rod, the inside of the connecting rod is provided with a through slot, the end of the first rotating column is fixedly connected with a first seven-shaped rod, and the first seven-shaped rod is movably connected with the through slot.
[0011] Preferably, one end of the second rotating column rotatably arranged on one side of the motor frame is fixedly connected with a second bevel gear, the other end of the second rotating column is fixedly connected with a second seven-shaped rod, the second seven-shaped rod is movably connected with the through slot, the vertical rod of the second seven-shaped rod is longer than that of the first seven-shaped rod, the outer periphery of the rotating shaft is fixedly connected with a first bevel gear, and the first bevel gear is meshedly connected with the second bevel gear.
[0012] Preferably, the bottom of the inner wall of the barrel is fixedly connected with a plurality of fixed rods in an annular shape, and the cross section of the fixed rod is triangular.
[0013] The technical effects and advantages of the present application are as follows:
[0014] 1. In the present application, the reciprocating rotation of the water spraying frame can uniformly spray cooling water, ensuring that the fibers are fully moistened and mixed during the pelletizing process, improving the quality and consistency of the pellets, and at the same time, the water spraying frame can flush the inner wall of the barrel and the surface of the fibers during rotation, reducing fiber residue and scaling phenomenon.
[0015] 2. The temperature of the water in the water spraying frame can be automatically adjusted by the cold and hot water adjusting valve without manual intervention, simplifying the operation process, realizing precise cooling of the fibers, reducing thermal stress generated during the cooling process of the fibers, avoiding deformation or rupture of the fibers due to excessive thermal stress, facilitating the cooling needs of different fibers, and ensuring uniform distribution of water mist on the surface of the fibers to avoid local overheating or overcooling, improving the uniformity of the cooling effect.
[0016] 3. In the present application, the first pelletizing knife and the second pelletizing knife are arranged at intervals, which can cut and twist the fibers at multiple angles and multiple levels, ensuring uniform stress on the fibers during cutting, thereby obtaining uniform size and regular shape of the particles, improving the pelletizing efficiency, and the inclined design of the second pelletizing knife is beneficial to reducing the debris generated during cutting and improving the integrity of the particles. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The present application is a structural schematic diagram.
[0018] Figure 2 It is a sectional view of the present application.
[0019] Figure 3 It is the present application Figure 2 An enlarged view of position A in the middle.
[0020] In the figure: 1, barrel body; 11, rotating disc; 12, first pelletizing knife; 13, fixed rod; 14, second pelletizing knife;
[0021] 2, water spraying frame; 21, first rotating column; 22, first seven-shaped rod; 23, cylindrical rod;
[0022] 3, motor bracket; 31, motor; 32, rotating shaft;
[0023] 4, first bevel gear; 41, second bevel gear; 42, second rotating column; 43, second seven-shaped rod; 44, connecting rod; 45, through slot;
[0024] 5, cold and hot water regulating valve; 51, connecting pipe; 52, cold water pipe; 53, hot water pipe. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme in the present application will be described clearly and completely below in combination with the drawings in the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments, and they should not be understood as limiting the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application. In the description of the present application, it should be understood that the terms used are only for the purpose of description, and should not be understood as indicating or implying relative importance.
[0026] The present application solves the problem that the cooling water inside is not sprayed uniformly, which cannot ensure that the fibers are fully wetted and mixed during the pelletizing process, reduces the quality of the pellets, and the fibers are adhered inside the barrel body, increasing the fiber residue and structure phenomenon. The present application provides an intelligent condensation pelletizing machine special for bio-based chemical fiber processing, as shown in Figures 1-3 The present application solves the problem that the cooling water inside is not sprayed uniformly, which cannot ensure that the fibers are fully wetted and mixed during the pelletizing process, reduces the quality of the pellets, and the fibers are adhered inside the barrel body, increasing the fiber residue and structure phenomenon. The present application provides an intelligent condensation pelletizing machine special for bio-based chemical fiber processing, as shown in When working, the fibers are placed inside the barrel body 1, the rotating disc 11 is rotated, the rotating disc 11 drives the first pelletizing knife 12 and the second pelletizing knife 14 to rotate, the first pelletizing knife 12 and the second pelletizing knife 14 cut and knead, thereby completing the pelletizing.
[0027] Need to explain, the barrel 1 bottom is provided with a discharge pipe, the discharge pipe is provided with a manual valve, the barrel 1 top has a feed pipe, the above are prior art, will not repeat here.
[0028] The first pelletizer 12 and the second pelletizer 14 are arranged at intervals, so that the fibers can be cut and twisted at multiple angles and multiple levels, the fibers are uniformly stressed during cutting, so that the particles with uniform size and regular shape are obtained, the granulation efficiency is improved, and the design of the second pelletizer 14 being inclined is beneficial to reducing the debris generated during cutting and improving the integrity of the particles.
[0029] Further, the first rotating column 21 is rotatably arranged at the top of the inner wall of the barrel 1, and the water spraying frame 2 is fixedly connected to the end of the first rotating column 21; during the pelletizing process, the first rotating column 21 reciprocating rotates, the first rotating column 21 reciprocating rotates drives the water spraying frame 2 to reciprocating rotate, and the water spraying frame 2 reciprocating rotates to spray water in the barrel 1.
[0030] Need to explain, the water spraying frame 2 is provided with a plurality of spray heads, and the spray head is prior art, which will not be repeated here.
[0031] The water spraying frame 2 reciprocating rotates to spray water, which can uniformly spray cooling water, ensures that the fibers are fully wetted and mixed during pelletizing, improves the quality and consistency of the pellets, and at the same time, the water spraying frame 2 can flush the inner wall of the barrel 1 and the surface of the fibers during rotation, reducing the fiber residue and scaling phenomenon.
[0032] In the utility model, the cold and hot water regulating valve 5 is fixedly connected to the top surface of the outer wall of the barrel 1, the connecting pipe 51 is communicated with the bottom surface of the cold and hot water regulating valve 5, the end of the connecting pipe 51 penetrates through the barrel 1 and is communicated with the water spraying frame 2, the cold water pipe 52 and the hot water pipe 53 are communicated with the top surface of the cold and hot water regulating valve 5; the temperature sensor is installed in the barrel 1, and the temperature sensor is prior art, which will not be repeated here, when the barrel 1 is sprayed, the temperature sensor detects the barrel 1 in real time, the temperature sensor transmits data to the cold and hot water regulating valve 5, the cold and hot water regulating valve 5 automatically adjusts the proportion of cold and hot water according to the feedback signal, ensures that the fibers maintain a suitable temperature during processing, and the cold and hot water is respectively conveyed to the cold and hot water regulating valve 5 from the cold water pipe 52 and the hot water pipe 53 and is proportioned and conveyed by the cold and hot water regulating valve 5.
[0033] The temperature of the water in the water spraying frame 2 can be automatically adjusted by the hot and cold water adjusting valve 5 without manual intervention, simplifying the operation process, realizing accurate cooling of the fiber, reducing thermal stress generated in the cooling process of the fiber, avoiding deformation or rupture of the fiber due to excessive thermal stress, facilitating the cooling demand of different fibers, and ensuring uniform distribution of the water mist on the surface of the fiber by the reciprocating rotation of the water spraying frame 2, avoiding local overheating or overcooling, and improving the uniformity of the cooling effect.
[0034] In the utility model, the motor frame 3 is fixedly connected with the motor 31 on the inner wall bottom of the barrel body 1, and the rotating shaft 32 is fixedly connected with the motor 31, and the rotating shaft 32 is fixedly connected with the rotating disc 11 on the top of the barrel body 1.
[0035] In the utility model, the motor frame 3 is fixedly connected with the motor 31 on the inner wall bottom of the barrel body 1, and the rotating shaft 32 is fixedly connected with the motor 31, and the rotating shaft 32 is fixedly connected with the rotating disc 11 on the top of the barrel body 1.
[0036] Need to explain, the outer wall top of barrel body 1 is fixedly connected with the cylindrical rod 23, and the end of cylindrical rod 23 is rotatably connected with connecting rod 44, and the connecting rod 44 is internally provided with through groove 45, and the first rotating column 21 is fixedly connected with the first seven character-shaped rod 22, and the first seven character-shaped rod 22 is movably connected with the through groove 45.
[0037] In the utility model, the inner wall bottom of barrel body 1 is fixedly connected with a plurality of fixed rods 13 in a ring shape, and the cross section of the fixed rod 13 is triangular.
Claims
1. A smart condensing granulator for processing bio-based chemical fibers, comprising a barrel (1), characterized in that: The inside bottom of the barrel body (1) is rotationally connected with a rotating disc (11), the top surface of the rotating disc (11) is uniformly fixedly connected with a plurality of first pellet knives (12) in a ring shape, the top surface of the rotating disc (11) is uniformly fixedly connected with a plurality of second pellet knives (14) in a ring shape, the second pellet knives (14) are arranged obliquely, and the first pellet knives (12) and the second pellet knives (14) are arranged at intervals. The inner wall top of the barrel body (1) is rotationally provided with a first rotating column (21), and the end of the first rotating column (21) is fixedly connected with a water spraying frame (2).
2. A bio-based chemical fiber processing dedicated intelligent condensation pelletizer according to claim 1, characterized in that: The outer wall top of the barrel body (1) is fixedly connected with a cold-hot water adjusting valve (5), the bottom surface of the cold-hot water adjusting valve (5) is communicated with a connecting pipe (51), the end of the connecting pipe (51) penetrates through the barrel body (1) and is communicated with the water spraying frame (2), and the top surface of the cold-hot water adjusting valve (5) is communicated with a cold water pipe (52) and a hot water pipe (53).
3. A bio-based chemical fiber processing dedicated intelligent condensation pelletizer according to claim 1, characterized in that: The outer wall bottom of the barrel body (1) is fixedly connected with a motor frame (3), the inner wall bottom of the motor frame (3) is fixedly connected with a motor (31), the rotating shaft of the motor (31) is fixedly connected with a rotating shaft (32), and the top end of the rotating shaft (32) penetrates through the barrel body (1) and is fixedly connected with the bottom surface of the rotating disc (11).
4. A bio-based chemical fiber processing dedicated intelligent condensation pelletizer according to claim 3, characterized in that: The outer wall top of the barrel body (1) is fixedly connected with a cylindrical rod (23), the end of the cylindrical rod (23) is rotationally connected with a connecting rod (44), the inside of the connecting rod (44) is provided with a through groove (45), the end of the first rotating column (21) is fixedly connected with a first seven-shaped rod (22), and the first seven-shaped rod (22) is movably connected with the through groove (45).
5. A bio-based chemical fiber processing dedicated intelligent condensation pelletizer according to claim 4, characterized in that: The motor frame (3) is rotationally provided with a second rotating column (42) on one side, one end of the second rotating column (42) is fixedly connected with a second bevel gear (41), the other end of the second rotating column (42) is fixedly connected with a second seven-shaped rod (43), the second seven-shaped rod (43) is movably connected with the through groove (45), the vertical rod of the second seven-shaped rod (43) is longer than that of the first seven-shaped rod (22), the outer periphery of the rotating shaft (32) is fixedly connected with a first bevel gear (4), and the first bevel gear (4) is meshingly connected with the second bevel gear (41).
6. A bio-based chemical fiber processing dedicated intelligent condensation pelletizer according to claim 1, characterized in that: The inner wall bottom of the barrel body (1) is fixedly connected with a plurality of fixed rods (13) in a ring shape, and the cross section of the fixed rod (13) is triangular.