Full-automatic electric wire bending processing equipment
By designing a fully automatic wire bending processing equipment, a servo motor drives a lead screw to move a slider and a groove to achieve automatic wire bending. This solves the problems of existing equipment being inconvenient to carry and having a high labor load due to manual operation, and realizes the miniaturization and automation of the equipment.
Patent Information
- Application Number
- CN202520646904.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Existing wire bending equipment has a complex structure and large size, making it inconvenient to carry. Manual operation of wire bending results in a large labor load.
A fully automatic wire bending processing equipment was designed, including a T-shaped substrate, a bending mechanism, and a controller. A servo motor drives a lead screw to move a slider and a groove to achieve automatic wire bending. Power is provided by a power supply mechanism.
It enables automatic bending of electrical wires, reduces the user's workload, and the equipment is small, portable, and easy to promote and use.
Smart Images

Figure CN223946689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wire bending technical field, concretely relates to a full -automatic wire bending processing equipment. BACKGROUND
[0002] Wire refers to the transmission of electric energy wire, divides bare wire, electromagnetic wire and insulating wire, bare wire has no insulating layer, including copper, aluminum flat wire, overhead stranded wire and various profiles (such as profile wire, busbar, copper bar, aluminum bar etc.), it is mainly used for outdoor overhead and indoor bus and switch box, therefore in the use process of wire, often needs to carry out bending operation, such as the patent publication No.202010779535.9 has disclosed a kind of full -automatic wire bending processing equipment, it can realize wire bending operation, and the degree of automation is higher, practicality is good.
[0003] But the above-mentioned processing equipment, complex structure is big, it is difficult to realize carrying, therefore electrician often utilizes wire bending pliers to realize the bending operation of wire, although it is convenient to carry, but need to manually bend wire, however, the bending operation of more quantity of wire will cause the user to cause greater labor load.
[0004] Therefore, we provide a kind of full -automatic wire bending processing equipment. INNOVATION CONTENT
[0005] The utility model discloses a kind of full -automatic wire bending processing equipment, with the advantages such as convenient to carry, automatic bending, see the elaboration below in detail.
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] The utility model provides a kind of full -automatic wire bending processing equipment, including T-shaped base plate, bending mechanism and controller;
[0008] The left end of the T-shaped base plate is provided with a chute, the right end of the T-shaped base plate is provided with a power supply mechanism, the left end of the T-shaped base plate is provided with a bending drive mechanism;
[0009] The bending mechanism is located at the front end of T-shaped base plate;
[0010] The controller is installed on T-shaped base plate one end close to power supply mechanism, and the input end of the controller is electrically connected with the output end of power supply mechanism.
[0011] As preferred, the power supply mechanism comprises a handle, the left end of the handle is connected with the middle part of the T-shaped base plate, the inside of the handle is provided with a cavity, the inside of the cavity is provided with a storage battery, the right end of the handle is provided with a sealing cover, the sealing cover is installed in cooperation with the right end of the handle, and the connection and installation between the power supply mechanism and the T-shaped base plate are realized to provide power supply for the wire bending processing of the wire bending processing equipment.
[0012] As preferred, the bending driving mechanism comprises a lead screw, the lead screw is located in the middle part of the sliding groove, the upper and lower ends of the lead screw are rotationally connected with the T-shaped base plate, the lead screw is provided with a sliding block, the lead screw and the sliding block are threadedly connected, the sliding block and the sliding groove are installed in cooperation, the upper end of the lead screw penetrates through the upper end of the T-shaped base plate, the upper end of the lead screw is connected with the output shaft of the servo motor through a shaft coupling, and the input end of the servo motor is electrically connected with the output end of the controller to realize the connection and installation between the bending driving mechanism and the T-shaped base plate and ensure the normal work of the bending driving mechanism.
[0013] As preferred, bearings are arranged at the connection positions of the lead screw and the T-shaped base plate, the bearings are sealing bearings, the friction force borne by the lead screw is reduced, and the wear of the lead screw is reduced.
[0014] As preferred, the servo motor is fixed on an outer plate, the outer plate is connected with the upper end of the T-shaped base plate to fix the servo motor and avoid self-rotation of the servo motor.
[0015] As preferred, the bending mechanism comprises a fixed bending roller and a movable bending roller, the movable bending roller corresponds to the fixed bending roller in left and right directions, the rear end of the movable bending roller is connected with the middle part of the front end of the sliding block, and the rear end of the fixed bending roller is connected with the middle part of the right side of the T-shaped base plate, the connection and installation between the bending mechanism and the T-shaped base plate and the bending driving mechanism are realized, the normal work of the bending mechanism is ensured, and the bending operation of the wire is realized.
[0016] As preferred, the fixed bending roller is provided with uniformly distributed annular wire clamping grooves, the movable bending roller is provided with uniformly distributed annular wire clamping grooves, the number of the annular wire clamping grooves on the fixed bending roller is equal to that on the movable bending roller and corresponds to each other, the placement of the wire is facilitated, and the bending operation of the wire is facilitated.
[0017] The beneficial effects are that:
[0018] Through the cooperation of the bending driving mechanism, the bending mechanism and the power supply mechanism, the automatic bending operation of the wire can be effectively realized, and the labor load caused to the user when a large amount of wire bending is performed by using a wire bending pliers is reduced.
[0019] The structure is simple, the wire bending processing equipment can be miniaturized, subsequent carrying of the wire bending processing equipment is facilitated, and the product is convenient to popularize and use. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0021] Figure 1 is a front view structural schematic diagram of the present application;
[0022] Figure 2 is a front view structural schematic diagram of the present application Figure 1 ;
[0023] Figure 3 is a front view structural schematic diagram of the present application Figure 1 .
[0024] The following is the explanation of the reference signs:
[0025] 1, T-shaped base plate; 2, bending driving mechanism; 201, outer plate; 202, servo motor; 203, shaft coupling; 204, sliding block; 205, bearing; 206, screw rod; 3, bending mechanism; 301, fixed bending roller; 302, movable bending roller; 303, annular wire clamping groove; 4, power supply mechanism; 401, handle; 402, sealing cover; 403, cavity; 404, storage battery; 5, controller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described in detail below. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.
[0027] Referring to Figures 1-3As shown, the utility model provides a kind of full-automatic electric wire bending processing equipment, including T-shaped substrate 1, bending mechanism 3 and controller 5;The left end of T-shaped substrate 1 is provided with chute, the right end of T-shaped substrate 1 is provided with power supply mechanism 4, and power supply mechanism 4 includes handle 401, the left end of handle 401 is connected with the middle part of T-shaped substrate 1, the inside of handle 401 is provided with cavity 403, and the inside of cavity 403 is provided with battery 404, the right end of handle 401 is provided with sealing cap 402, sealing cap 402 and the right end of handle 401 are installed in cooperation, the connection installation between power supply mechanism 4 and T-shaped substrate 1 is realized, power supply for the electric wire bending processing of this electric wire bending processing equipment is provided, the left end of T-shaped substrate 1 is provided with bending drive mechanism 2, bending drive mechanism 2 includes screw rod 206, screw rod 206 is located in the middle part of chute, and the upper and lower ends of screw rod 206 are rotatably connected with T-shaped substrate 1;Bearing 205 is arranged at the connecting position of screw rod 206 and T-shaped substrate 1, bearing 205 adopts sealed bearing, reduces the friction force suffered by screw rod 206, reduces the abrasion suffered by screw rod 206, sliding block 204 is arranged on screw rod 206, screw rod 206 is threadedly connected with sliding block 204, sliding block 204 is installed in cooperation with chute, the upper end of screw rod 206 penetrates the upper end of T-shaped substrate 1, the upper end of screw rod 206 is connected with the output shaft of servo motor 202 through shaft coupling 203, servo motor 202 is fixed on outer plate 201, outer plate 201 is connected with the upper end of T-shaped substrate 1, the fixation of servo motor 202 is realized, to avoid the autorotation of servo motor 202, the input end of servo motor 202 is electrically connected with the output end of controller 5, the connection installation between bending drive mechanism 2 and T-shaped substrate 1 is realized, to ensure the normal work of bending drive mechanism 2, controller 5 is installed on T-shaped substrate 1 and close to one end of power supply mechanism 4, and the input end of controller 5 is electrically connected with the output end of power supply mechanism 4.
[0028] Referring to Figures 2-3 As shown, bending mechanism 3 is located at the front end of T-shaped substrate 1, bending mechanism 3 includes fixed bending roller 301 and movable bending roller 302, movable bending roller 302 and fixed bending roller 301 correspond left and right, the rear end of movable bending roller 302 is connected with the front end middle part of sliding block 204, the rear end of fixed bending roller 301 is connected with the right middle part of T-shaped substrate 1, the connection installation between bending mechanism 3 and T-shaped substrate 1 and bending drive mechanism 2 is realized, to ensure the normal work of bending mechanism 3, to realize the bending operation of electric wire, and evenly distributed annular wire clamping groove 303 is arranged on fixed bending roller 301, evenly distributed annular wire clamping groove 303 is arranged on movable bending roller 302, the number of annular wire clamping groove 303 on fixed bending roller 301 and annular wire clamping groove 303 on movable bending roller 302 is equal and one-to-one correspondence, to facilitate the placement of electric wire, to facilitate the bending operation of electric wire.
[0029] In one embodiment of the utility model, the full-automatic wire bending processing equipment with the above structure is used, the positions of the fixed bending roller 301 and the movable bending roller 302 are adjusted first, the fixed bending roller 301 and the movable bending roller 302 are staggered in an up-down manner, then the wire to be bent is clamped in the annular wire clamping groove 303 on the fixed bending roller 301, at the same time, the wire to be bent is located inside the annular wire clamping groove 303 on the movable bending roller 302, and the position to be bent is located between the fixed bending roller 301 and the movable bending roller 302.
[0030] At this time, the controller 5 controls the servo motor 202 to work, the coupling 203 drives the lead screw 206 to rotate, the lead screw 206 rotates, the sliding block 204 moves along the axis of the lead screw 206 in the sliding groove under the cooperation of the sliding groove and the T-shaped base plate 1, when the movable bending roller 302 moves towards the fixed bending roller 301, the wire bending operation is slowly realized, and the greater the feeding amount of the movable bending roller 302, the higher the wire bending degree.
[0031] It is worth noting that the controller 5 controls the servo motor 202 to work, which adopts the prior art.
[0032] In the utility model, the fixed bending roller 301 and the movable bending roller 302 adopt a cylindrical structure.
[0033] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. A fully automatic wire bending processing equipment, characterized in that: It includes a T-shaped substrate (1), a bending mechanism (3), and a controller (5); The T-shaped substrate (1) has a sliding groove at its left end, a power supply mechanism (4) at its right end, and a bending drive mechanism (2) at its left end. The bending mechanism (3) is located at the front end of the T-shaped substrate (1); The controller (5) is mounted on the T-shaped base plate (1) at one end near the power supply mechanism (4), and the input end of the controller (5) is electrically connected to the output end of the power supply mechanism (4).
2. The fully automatic wire bending processing equipment according to claim 1, characterized in that: The power supply mechanism (4) includes a handle (401), the left end of which is connected to the middle of the T-shaped base plate (1). A cavity (403) is provided inside the handle (401), and a battery (404) is provided inside the cavity (403). A sealing cover (402) is provided at the right end of the handle (401), and the sealing cover (402) and the right end of the handle (401) are fitted together.
3. The fully automatic wire bending processing equipment according to claim 1, characterized in that: The bending drive mechanism (2) includes a lead screw (206), which is located in the middle of the slide groove. Both the upper and lower ends of the lead screw (206) are rotatably connected to the T-shaped base plate (1). A slider (204) is provided on the lead screw (206). The lead screw (206) and the slider (204) are threaded together. The slider (204) and the slide groove are fitted together. The upper end of the lead screw (206) passes through the upper end of the T-shaped base plate (1). The upper end of the lead screw (206) is connected to the output shaft of the servo motor (202) through a coupling (203). The input end of the servo motor (202) is electrically connected to the output end of the controller (5).
4. The fully automatic wire bending processing equipment according to claim 3, characterized in that: A bearing (205) is provided at the connection between the lead screw (206) and the T-shaped base plate (1), and the bearing (205) is a sealed bearing.
5. The fully automatic wire bending processing equipment according to claim 3, characterized in that: The servo motor (202) is fixed on the outer plate (201), and the outer plate (201) is connected to the upper end of the T-shaped base plate (1).
6. The fully automatic wire bending processing equipment according to claim 3, characterized in that: The bending mechanism (3) includes a fixed bending roller (301) and a movable bending roller (302). The movable bending roller (302) and the fixed bending roller (301) are aligned left and right. The rear end of the movable bending roller (302) is connected to the middle of the front end of the slider (204), and the rear end of the fixed bending roller (301) is connected to the middle of the right side of the T-shaped substrate (1).
7. The fully automatic wire bending processing equipment according to claim 6, characterized in that: The fixed bending roller (301) is provided with uniformly distributed annular wire-locking grooves (303), and the movable bending roller (302) is provided with uniformly distributed annular wire-locking grooves (303). The number of annular wire-locking grooves (303) on the fixed bending roller (301) and the number of annular wire-locking grooves (303) on the movable bending roller (302) are equal and correspond one-to-one.
Citation Information
Patent Citations
Full-automatic electric wire bending processing equipment
CN111957851A