Powerful mixer

By using a bidirectional rotating stirring mechanism and a transmission mechanism, the problem of material deposition in the rubber mixer is solved, achieving thorough and stable rubber mixing and improving mixing efficiency.

CN223948241UActive Publication Date: 2026-02-27NANTONG FISE MASCH CO LTD
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Patent Information

Application Number
CN202520565418.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-27
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

In existing rubber mixers, materials tend to accumulate at the bottom of the drum during the mixing process, resulting in insufficient mixing and affecting mixing efficiency.

Method used

The mixing tank is equipped with a bidirectional rotating stirring and transmission mechanism, combined with a leveling and shock absorption mechanism, to ensure stable operation and thorough mixing.

Benefits of technology

By using forward and reverse rotating stirring blades, material accumulation is avoided, mixing efficiency is improved, and the material is ensured to be fully mixed. The stability of the device is maintained by leveling and shock absorption mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powerful mixer. The powerful mixer comprises a mixing device, the mixing device is composed of a mixing tank, a support and a base, leveling mechanisms are installed on the periphery of the bottom end of the base, a plurality of damping mechanisms are evenly installed between the bottom end of the support and the base, two end shafts of the mixing tank are rotatably installed on the upper side of the support, and one end shaft of the mixing tank penetrates through the support to be installed at the front end of a first power mechanism; a first stirring mechanism is mounted in the mixing tank, a second stirring mechanism is mounted on the outer side of the first stirring mechanism in the mixing tank, and the upper ends of the first stirring mechanism and the second stirring mechanism are mounted at the bottom end of the transmission mechanism. Through simultaneous forward and reverse rotation, the power of material movement is increased, the stirring efficiency is improved, meanwhile, when the materials are stirred, the first power mechanism drives the mixing tank to rotate in a semicircular shape, the materials below can shake back and forth, and the situation that the mixing effect is affected due to material accumulation is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mixing machine technical field, concretely is a kind of strong mixing machine. BACKGROUND

[0002] Rubber needs to be mixed together in the process of processing, facilitate to increase the properties of rubber, mixing machine needs to be used in the process of rubber mixing.

[0003] Chinese patent number 202122216350.X opens a kind of high-speed mixing machine for rubber processing, solve the problem that better mixing effect is not achieved when mixing raw materials in the process of carrying out rubber processing, it includes machine cylinder, the top of machine cylinder is equipped with top cover, stirring mixing mechanism is installed on top cover, and the bottom end of stirring mixing mechanism extends to the inside of machine cylinder, top cover is equipped with feed hopper, the bottom of machine cylinder is equipped with support plate, support plate is equipped with discharge valve at the bottom, and the top of discharge valve is connected with machine cylinder.

[0004] The utility model in use, material is easy to deposit in the bottom end position inside machine cylinder, leading to insufficient mixing, affect mixing efficiency. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of strong mixing machine to solve the problems in prior art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of strong mixing machine, including mixing device;The mixing device is composed of mixing jar, support and base, the base bottom end four around positions are equipped with leveling mechanism, the support bottom end and base are evenly equipped with a plurality of shock-absorbing mechanisms between, the base and support are equipped with protective sleeve between, the mixing jar both ends shaft rotation is installed in support upside position, the mixing jar one end shaft passes through support and is installed in the front end of first power mechanism, the first power mechanism is installed in support one side position, the mixing jar bottom end is equipped with discharge pipe, the discharge pipe bottom end is equipped with control valve, the mixing jar upper end feed inlet position is equipped with cover, the mixing jar inside is equipped with first stirring mechanism, the mixing jar inside is located first stirring mechanism outside and is equipped with second stirring mechanism, the first stirring mechanism and second stirring mechanism upper end are installed in the bottom end position of transmission mechanism, the transmission mechanism is installed in mixing jar upside position, the transmission mechanism one side is equipped with second power mechanism.

[0007] Preferably, the transmission mechanism is composed of a second driven bevel gear, a first driven bevel gear, a driving bevel gear and a mounting box, the mounting box is mounted at the upper end of the mixing tank, the second driven bevel gear is rotatably mounted at the bottom end of the mounting box, the first driven bevel gear is rotatably mounted at the upper end of the mounting box, and the driving bevel gear is rotatably mounted at one side of the mounting box, and the driving bevel gear is connected with the second driven bevel gear and the first driven bevel gear through meshing.

[0008] Preferably, the second stirring mechanism is composed of a second stirring blade and a second shaft, and the upper end of the second shaft is rotatably mounted at the bottom end of the second driven bevel gear.

[0009] Preferably, the first stirring mechanism is composed of a first stirring blade, a first shaft and a spiral blade, the upper end of the first shaft passes through the second shaft and the second driven bevel gear and is mounted at the bottom end of the first driven bevel gear, the first stirring blade is mounted at the outer side of the first shaft, and the spiral blade is mounted at the bottom end of the first shaft and is located in the inner segment of the discharge pipe.

[0010] Preferably, the leveling mechanism is composed of a threaded rod and a threaded cylinder, the threaded rod is rotatably mounted in the threaded cylinder through screwing, the threaded cylinder is mounted at the periphery of the base, a handle is mounted at the upper end of the threaded rod, and a bottom plate is rotatably mounted at the bottom end of the threaded rod.

[0011] Preferably, the damping mechanism is composed of a damper and a damping spring, the damper is uniformly mounted at the bottom end of the support and the upper end of the base, and the damping spring is mounted at the bottom end of the support and the upper side of the base and is located at the outer side of the damper.

[0012] Preferably, the first power mechanism and the second power mechanism are both composed of an electric motor and a speed changer, and the electric motor is mounted at one side of the speed changer.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、The utility model discloses a forward and reverse rotation simultaneously, increase the power of material activity, improve the efficiency of stirring, and when the material is stirred, the first power mechanism drives the mixing tank to rotate in a semicircle, so that the material below shakes back and forth, avoiding boring accumulation affecting the mixing effect.

[0015] 2、When the transmission mechanism works, the second driven bevel gear rotates under the drive of the driving bevel gear, and since the upper end of the second shaft rod is rotationally connected with the bottom end of the second driven bevel gear, the second shaft rod rotates synchronously with the second driven bevel gear, and the second stirring blade installed on the outer upper end of the second shaft rod rotates with the second shaft rod to stir the materials in the mixing tank, so as to make the materials fully mixed;

[0016] 3、When the leveling mechanism operates, the worker rotates the handle on the upper end of the threaded rod, and since the threaded rod is threadedly connected with the threaded cylinder, according to the threaded transmission principle, the threaded rod moves upward or downward along the axial direction of the threaded cylinder during the rotation, the threaded cylinder is installed around the base, and the height of the base at different positions can be adjusted through the upward and downward movement of the threaded rod, so that the leveling effect of the base is achieved, and meanwhile, the bottom plate rotationally installed at the bottom end of the threaded rod can increase the contact area between the threaded rod and the ground, and improve the stability and supporting force of the leveling mechanism;

[0017] 4、When the mixing tank operates, the damping mechanism starts to work, the damping spring installed at the bottom end of the support and the upper side of the base at the outer side of the damper first buffers the vibration, absorbs part of the vibration energy, and reduces the vibration amplitude of the mixing tank, and the damper uniformly installed at the bottom end of the support and the upper end of the base increases the contraction resistance of the damping spring during the contraction of the damping spring, so that the buffering process of the damping spring is more stable, the mixing tank is prevented from being greatly shaken due to the vibration, and stable operation of the mixing device is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the principle of the present application, and do not constitute a limitation on the present application. In the drawings:

[0019] Figure 1 It is a structural schematic view of the present application;

[0020] Figure 2 It is a structural schematic view of the present application;

[0021] Figure 3 It is a structural schematic view of the first stirring mechanism of the present application;

[0022] Figure 4 It is a structural schematic view of the leveling mechanism of the present application.

[0023] In the figure: 1, mixing device; 2, support; 3, mixing tank; 4, discharge pipe; 5, control valve; 6, second stirring blade; 7, first power mechanism; 8, cover; 9, transmission mechanism; 10, second power mechanism; 11, leveling mechanism; 12, base; 13, protective sleeve; 14, handle; 15, threaded rod; 16, threaded cylinder; 17 bottom plate; 18, damping mechanism; 19, damper; 20, damping spring; 21, second stirring mechanism; 22, first stirring mechanism; 23, mounting box; 24, first shaft; 25, first stirring blade; 26, spiral blade; 27, second driven bevel gear; 28, driving bevel gear; 29, transmission; 30, motor; 31, first driven bevel gear; 32, second shaft. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 In the embodiments of the utility model, a strong mixer comprises a mixing device 1: the mixing device 1 is composed of a mixing tank 3, a support 2 and a base 12, leveling mechanisms 11 are installed around the bottom end of the base 12, damping mechanisms 18 are evenly installed between the bottom end of the support 2 and the base 12, a protective sleeve 13 is installed between the base 12 and the support 2, the mixing tank 3 is rotatably installed on the upside of the support 2 through shafts at both ends, the mixing tank 3 is installed at the front end of a first power mechanism 7 through a shaft at one end, the first power mechanism 7 is installed at one side of the support 2, a discharge pipe 4 is installed at the bottom end of the mixing tank 3, a control valve 5 is installed at the bottom end of the discharge pipe 4, a cover 8 is installed at the feeding inlet of the mixing tank 3, a first stirring mechanism 22 is installed inside the mixing tank 3, a second stirring mechanism 21 is installed outside the first stirring mechanism 22 inside the mixing tank 3, the first stirring mechanism 22 and the second stirring mechanism 21 are installed at the bottom end of a transmission mechanism 9, the transmission mechanism 9 is installed at the upside of the mixing tank 3, and a second power mechanism 10 is installed at one side of the transmission mechanism 9.

[0026] The transmission mechanism 9 is composed of the second driven bevel gear 27, the first driven bevel gear 31, the driving bevel gear 28 and the mounting box 23. The mounting box 23 is mounted on the upper end of the mixing tank 3. The second driven bevel gear 27 is rotatably mounted on the bottom end of the mounting box 23. The first driven bevel gear 31 is rotatably mounted on the upper end of the mounting box 23. The driving bevel gear 28 is rotatably mounted on one side of the mounting box 23. The driving bevel gear 28 is connected with the second driven bevel gear 27 and the first driven bevel gear 31 through meshing. When the transmission mechanism 9 operates, the second power mechanism 10 is started. The motor 30 drives the transmission 29 to rotate. The transmission 29 adjusts the rotating speed and then outputs power to drive the driving bevel gear 28 to rotate on one side of the mounting box 23. During the rotation of the driving bevel gear 28, the first driven bevel gear 31 and the second driven bevel gear 27 are driven to rotate on the upper end and the bottom end of the mounting box 23 respectively because the driving bevel gear 28 is connected with the first driven bevel gear 31 and the second driven bevel gear 27 through meshing. The first driven bevel gear 31 and the second driven bevel gear 27 are connected with the first stirring mechanism 22 and the second stirring mechanism 21 respectively, thereby driving them to rotate reversely and realize rapid and powerful stirring of the materials.

[0027] The second stirring mechanism 21 is composed of the second stirring blade 6 and the second shaft 32. The second shaft 32 is rotatably mounted on the bottom end of the second driven bevel gear 27. The second stirring blade 6 is mounted on the outer side of the upper end of the second shaft 32. When the transmission mechanism 9 operates, the second driven bevel gear 27 is driven to rotate by the driving bevel gear 28. Because the upper end of the second shaft 32 is rotatably connected with the bottom end of the second driven bevel gear 27, the second shaft 32 rotates synchronously with the second driven bevel gear 27. The second stirring blade 6 mounted on the outer side of the upper end of the second shaft 32 rotates with the rotation of the second shaft 32 to stir the materials in the mixing tank 3 and promote the materials to mix fully.

[0028] The first stirring mechanism 22 is composed of a first stirring blade 25, a first shaft 24 and a spiral blade 26. The upper end of the first shaft 24 penetrates through the second shaft 32 and the second driven bevel gear 27 and is installed at the bottom end of the first driven bevel gear 31. The first stirring blade 25 is installed at the outer side of the first shaft 24. The spiral blade 26 is installed at the bottom end of the first shaft 24 and is located in the internal section of the discharge pipe 4. When the transmission mechanism 9 works, the first driven bevel gear 31 rotates under the drive of the driving bevel gear 28. The upper end of the first shaft 24 penetrates through the second shaft 32 and the second driven bevel gear 27 and is connected to the bottom end of the first driven bevel gear 31. Therefore, the first shaft 24 rotates with the first driven bevel gear 31. The first stirring blade 25 installed at the outer side of the first shaft 24 rotates synchronously during the rotation of the first shaft 24 and stirs the materials. During the discharging stage, the second power mechanism 10 controls the transmission mechanism 9 to make the driving bevel gear 28 reverse, thereby driving the first driven bevel gear 31 to reverse and making the first shaft 24 reverse. At this time, the spiral blade 26 installed at the bottom end of the first shaft 24 and located in the internal section of the discharge pipe 4 pushes the materials to the direction of the discharge pipe 4, facilitating the discharge of the materials from the mixing tank 3.

[0029] The leveling mechanism 11 is composed of a threaded rod 15 and a threaded cylinder 16. The threaded rod 15 is rotatably installed in the threaded cylinder 16. The threaded cylinder 16 is installed around the base 12. The upper end of the threaded rod 15 is provided with a handle 14. The bottom end of the threaded rod 15 is rotatably provided with a bottom plate 17. When the leveling mechanism 11 is operated, the worker holds the handle 14 at the upper end of the threaded rod 15 and rotates it. Since the threaded rod 15 is connected with the threaded cylinder 16 through threads, according to the thread transmission principle, the threaded rod 15 moves upward or downward along the axial direction of the threaded cylinder 16 during the rotation. The threaded cylinder 16 is installed around the base 12. The height of the base 12 at different positions can be adjusted through the upward and downward movement of the threaded rod 15, so as to level the base 12. Meanwhile, the bottom plate 17 rotatably installed at the bottom end of the threaded rod 15 can increase the contact area between the threaded rod 15 and the ground, thereby improving the stability and supporting force of the leveling mechanism 11.

[0030] The damping mechanism 18 is composed of dampers 19 and damping springs 20, the dampers 19 are evenly installed at the bottom end of the support 2 and the upper end of the base 12, the damping springs 20 are installed at the bottom end of the support 2 and the upper side of the base 12 outside the dampers 19, when the mixing tank 3 is running, the damping mechanism 18 starts to work, the damping springs 20 installed at the bottom end of the support 2 and the upper side of the base 12 outside the dampers 19 first buffer the vibration, absorb part of the vibration energy, reduce the vibration amplitude of the mixing tank 3, while the dampers 19 evenly installed at the bottom end of the support 2 and the upper end of the base 12 increase the contraction resistance of the damping springs 20 during the contraction process, making the damping process of the damping springs 20 more stable, avoiding the mixing tank 3 from shaking greatly due to vibration, and ensuring the stable operation of the mixing device.

[0031] The first power mechanism 7 and the second power mechanism 10 are both composed of an electric motor 30 and a speed changer 29, the electric motor 30 is installed at one side of the speed changer 29, when running, the electric motor 30 is started through a switch, the electric motor 30 generates power during operation, the power is transmitted to the speed changer 29, the speed changer 29 adjusts the rotation speed of the electric motor 30 according to the actual working requirement, and outputs the adjusted rotation speed, the power output by the first power mechanism 7 is used to drive the mixing tank 3 to rotate, the power output by the second power mechanism 10 is used to drive the transmission mechanism 9 to operate, thereby realizing the coordinated work of each part of the mixing device.

[0032] The working principle and use process of the utility model: when using the mixing device 1, first place it in the designated working position through the base 12, use the leveling mechanism 11, that is, rotate the threaded rod 15, and realize the up and down movement of the threaded rod 15 by the thread cooperation of the threaded rod 15 and the threaded cylinder 16, then carry out leveling operation on the base 12, ensure that the device is stably placed, the material is introduced into the mixing tank 3 from the feed inlet, then close the feed inlet with the cover 8, after the material is added, start the first power mechanism 7, the motor 30 in the first power mechanism 7 is started, drives the transmission 29 to adjust the rotating speed and then outputs power, drives the mixing tank 3 to rotate around one end shaft, the mixing tank 3 presents a semicircular track in the rotating process, makes the material below shake back and forth, effectively avoids material accumulation, at the same time, the motor 30 of the second power mechanism 10 drives the transmission 29 to rotate, the transmission 29 adjusts the rotating speed, then drives the transmission mechanism 9 to work, the transmission mechanism 9 drives the first stirring mechanism 22 and the second stirring mechanism 21 to rotate reversely through the meshing transmission of the driving conical gear 28 and the first driven conical gear 31 and the second driven conical gear 27, in this process, the damping mechanism 18 plays a role, the damping spring 20 buffers the vibration generated by the operation of the mixing tank 3, the damper 19 increases the resistance when the damping spring 20 contracts, prevents the mixing tank 3 from shaking, ensures that the device operates stably, realizes rapid and comprehensive stirring of the material, after the stirring is completed, open the control valve 5 at the bottom end of the discharge pipe 4, the second power mechanism 10 controls the transmission mechanism 9 to drive the first shaft rod 24 to rotate reversely, pushes the material to the discharge pipe 4 direction by the helical blade 26 at the bottom end of the first shaft rod 24, completes the discharging operation, the utility model increases the power of material activity by forward and reverse rotation at the same time, improves the stirring efficiency, at the same time, the first power mechanism 7 drives the mixing tank 3 to rotate in a semicircle when stirring, can make the material below shake back and forth, avoids boring accumulation affecting the mixing effect.

[0033] Finally, it should be pointed out that: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A high-powered mixer, comprising a mixing device (1); characterized in that: The mixing device (1) consists of a mixing tank (3), a support (2), and a base (12). A leveling mechanism (11) is installed around the bottom of the base (12). Multiple shock-absorbing mechanisms (18) are evenly installed between the bottom of the support (2) and the base (12). A protective sleeve (13) is installed between the base (12) and the support (2). The mixing tank (3) is rotatably mounted on the upper side of the support (2) with shafts at both ends. One end of the mixing tank (3) passes through the support (2) and is mounted at the front end of a first power mechanism (7). The first power mechanism (7) is mounted on one side of the support (2). 3) A discharge pipe (4) is installed at the bottom end, and a control valve (5) is installed at the bottom end of the discharge pipe (4). A cover (8) is installed at the upper inlet of the mixing tank (3). A first stirring mechanism (22) is installed inside the mixing tank (3). A second stirring mechanism (21) is installed inside the mixing tank (3) outside the first stirring mechanism (22). The upper ends of the first stirring mechanism (22) and the second stirring mechanism (21) are installed at the bottom end of the transmission mechanism (9). The transmission mechanism (9) is installed on the upper side of the mixing tank (3). A second power mechanism (10) is installed on one side of the transmission mechanism (9).

2. The high-power mixer according to claim 1, characterized in that: The transmission mechanism (9) consists of a second driven bevel gear (27), a first driven bevel gear (31), a driving bevel gear (28), and a mounting box (23). The mounting box (23) is installed at the upper end of the mixing tank (3). The second driven bevel gear (27) is rotatably installed at the bottom end of the mounting box (23). The first driven bevel gear (31) is installed at the upper end of the mounting box (23). The driving bevel gear (28) is rotatably installed on one side of the mounting box (23). The driving bevel gear (28) is meshed with the second driven bevel gear (27) and the first driven bevel gear (31).

3. A high-power mixer according to claim 2, characterized in that: The second stirring mechanism (21) consists of a second stirring blade (6) and a second shaft (32). The upper end of the second shaft (32) is rotatably mounted at the bottom end of the second driven bevel gear (27), and the second stirring blade (6) is mounted on the outer side of the upper end of the second shaft (32).

4. A high-power mixer according to claim 3, characterized in that: The first stirring mechanism (22) consists of a first stirring blade (25), a first shaft (24) and a spiral blade (26). The upper end of the first shaft (24) passes through the second shaft (32) and is installed at the bottom of the first driven bevel gear (31) by the second driven bevel gear (27). The first stirring blade (25) is installed on the outside of the first shaft (24), and the spiral blade (26) is installed at the bottom of the first shaft (24) in the section inside the discharge pipe (4).

5. A high-power mixer according to claim 1, characterized in that: The leveling mechanism (11) consists of a threaded rod (15) and a threaded cylinder (16). The threaded rod (15) is installed inside the threaded cylinder (16) by rotating the threaded rod. The threaded cylinder (16) is installed around the base (12). A handle (14) is installed at the upper end of the threaded rod (15). A base plate (17) is rotatably installed at the bottom end of the threaded rod (15).

6. A high-power mixer according to claim 1, characterized in that: The damping mechanism (18) consists of a damper (19) and a damping spring (20). The damper (19) is evenly installed at the bottom of the bracket (2) and the top of the base (12). The damping spring (20) is installed at the bottom of the bracket (2) and the top of the base (12) on the outside of the damper (19).

7. A high-power mixer according to claim 4, characterized in that: The first power mechanism (7) and the second power mechanism (10) are both composed of an electric motor (30) and a transmission (29), with the electric motor (30) mounted on one side of the transmission (29).

Citation Information

Patent Citations

  • High-speed mixer for rubber processing

    CN216099811U