Vulcanizing device for production of animal husbandry rubber pads

Abstract

The utility model belongs to the technical field of production of rubber pads, and particularly relates to a vulcanizing device for production of animal husbandry rubber pads, which comprises a rack, an upper die is arranged at the top of the rack, a lower die is arranged below the upper die, the lower die is mounted on a workbench, a movable blanking bin is arranged on one side of the lower die, and a movable blanking bin is arranged on the other side of the lower die. A stirring assembly is arranged in the movable discharging bin, a storage bin is arranged at the top of the movable discharging bin, and the movable discharging bin moves to the position above the lower mold from the bottom of the storage bin to conduct feeding of rubber pad raw materials. According to the rubber pad feeding device, raw materials are further stirred through the stirring assembly, the quality of rubber pads can be improved, automatic feeding is achieved through the rubber pad feeding device, and the production efficiency of the rubber pads is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to rubber mat production technical field, concretely is vulcanization device for livestock rubber mat production. BACKGROUND

[0002] Livestock mat is a kind of mat designed specially for livestock, mainly used to improve the living environment of animals, improve their comfort and health level. It is usually made of rubber material, with good antiskid, drainage and heat preservation performance. It has multiple functions, such as heat preservation, anti-bite, anti-slip, easy to clean, etc. This mat can effectively reduce the disease rate and pressure injury rate of piglets, improve the survival rate of piglets. In addition, rubber livestock mat can also protect the teats, hooves and scapula of sows, reduce the culling rate of sows and improve the breeding efficiency. Using rubber livestock mat under the trough can reduce food waste and save breeding cost. Rubber livestock mat is also suitable for piglet collection platform and piglet transfer vehicle, to prevent animals from falling and getting hurt. The application scenarios of livestock mat include pig house, cowshed, stable, etc., which can effectively reduce the disease rate and pressure injury rate of animals and improve the breeding efficiency. The existing livestock rubber mat production first mixes waste tire particles, glue and pigment thoroughly by a mixer, then manually places the mixed material into the lower mold, spreads it flat, and then hot-presses and vulcanizes it by a vulcanizing machine. The production efficiency of rubber mat is low. SUMMARY

[0003] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a vulcanization device for livestock rubber mat production.

[0004] A vulcanization device for livestock rubber mat production, comprising a rack, an upper mold is provided on the top of the rack, a lower mold is provided below the upper mold, the lower mold is installed on a workbench, a movable feeding bin is provided on one side of the lower mold, a stirring assembly is provided in the movable feeding bin, a storage bin is provided on the top of the movable feeding bin, and the movable feeding bin moves from the bottom of the storage bin to the upper side of the lower mold to feed the rubber mat raw material.

[0005] Further, the stirring assembly comprises a rotating shaft rotatably installed on the side wall of the movable feeding bin, the rotating shaft is divided into left and right parts, opposite helical blades are provided on the left and right parts of the rotating shaft, and helical stirring rods are also provided on the left and right parts of the rotating shaft in a helical manner, the helical direction of the stirring rods is the same as that of the helical blades on the part of the rotating shaft.

[0006] Further, a rotating door is provided at the bottom of the storage bin, one end of the rotating door extends out of the storage bin and is connected with a bin motor, and the bin motor is installed on the side wall of the storage bin through a support.

[0007] Further, the mobile blanking bin is of open top and bottom structure, a mobile support is arranged on the side wall of the mobile blanking bin, a rack is arranged on the mobile support, the rack is connected with a gear in a matched mode, the gear is rotatably arranged on a support plate through a rotating shaft, the support plate is arranged on a bottom plate, the rotating shaft is connected with a driving motor through a chain wheel and chain mechanism, the driving motor is arranged on the bottom plate, and the mobile blanking bin is arranged on the bottom plate.

[0008] Further, the rotating shaft is connected with a rotating motor through a chain wheel and chain mechanism, and the rotating motor is arranged on the side wall of the mobile blanking bin.

[0009] Further, a support column is arranged on the side wall of the mobile blanking bin, a guide wheel is rotatably arranged at the end of the support column, the guide wheel is rotatably arranged on a guide rail, the guide rail is arranged on a rack, and the guide wheel is moved along the extension direction of the guide rail from below the storage bin to above the lower mold.

[0010] Further, the top of the upper mold is connected with a plurality of lifting oil cylinders, the lifting oil cylinders are arranged on the rack, both sides of the upper mold are provided with mounting blocks, the mounting blocks are connected with guide frames, one end of the guide frame away from the mounting block is slidably connected with a guide rod, and the guide rod is arranged on the rack.

[0011] Thanks to the above technical scheme, the bottom of the storage bin is opened, and a certain amount of raw materials falls into the mobile blanking bin, so that the raw materials are evenly distributed in the mobile blanking bin, the raw materials are further fully stirred by the stirring assembly in the mobile blanking bin, the mobile blanking bin is moved to above the lower mold, the raw materials in the mobile blanking bin fall into the lower mold, then the mobile blanking bin is moved to below the storage bin again, the side wall of the mobile blanking bin can scrape the raw materials in the lower mold during the movement of the mobile blanking bin back, so that the raw materials are evenly distributed, the quality of products is ensured, and automatic feeding is realized by the device, so that the production efficiency of the rubber pad is high. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structural schematic view of the vulcanization device for the production of the rubber pad for livestock and poultry;

[0013] Figure 2 It is a sectional structure schematic view of the vulcanization device for the production of the rubber pad for livestock and poultry in the front view direction;

[0014] Figure 3 It is a partial structure schematic view of the vulcanization device for the production of the rubber pad for livestock and poultry;

[0015] Figure 4 It is a structure schematic view of the mobile blanking bin in the utility model.

[0016] Figure 5 is a side view of the mobile discharge bin in the utility model;

[0017] Figure 6 is a structure schematic view of the storage bin in the utility model;

[0018] Figure 7 is a cross section structure schematic view of the storage bin in the utility model;

[0019] Figure 8 is a schematic view of the mounting structure of the upper die in the utility model.

[0020] In the figure, 1 is a rack, 2 is an upper die, 3 is a lower die, 4 is a workbench, 5 is a mobile discharge bin, 6 is a storage bin, 7 is a rotating shaft, 8 is a spiral blade, 9 is a stirring rod, 10 is a rotating door, 11 is a bin motor, 12 is a mobile support, 13 is a rack, 14 is a gear, 15 is a support plate, 16 is a bottom plate, 17 is a driving motor, 18 is a rotating motor, 19 is a support column, 20 is a guide wheel, 21 is a guide rail, 22 is a lifting oil cylinder, 23 is a mounting block, 24 is a guide frame, 25 is a guide rod. DETAILED DESCRIPTION

[0021] In order to more clearly illustrate the technical scheme of the utility model, the utility model will be further described below in conjunction with the drawings. Obviously, the drawings described below are only one embodiment of the utility model, and for those skilled in the art, other embodiments can be obtained according to the drawings and the embodiment without creative labor, and all belong to the protection scope of the utility model.

[0022] According to Figures 1-8 As shown in the figure, a vulcanization device for livestock rubber mat production, including the frame 1, the top of the frame 1 is equipped with the upper die 2, the lower side of the upper die 2 is equipped with the lower die 3, the lower die 3 is installed on the workbench 4, the lower die 3 is equipped with the mobile discharge bin 5 on one side, the mobile discharge bin 5 is equipped with the stirring assembly, the top of the mobile discharge bin 5 is equipped with the storage bin 6, the mobile discharge bin 5 moves from the bottom of the storage bin 6 to the upper side of the lower die 3 to load the rubber mat raw material.

[0023] In the above specific technical scheme, the staff places the stirred raw materials in the storage bin 6 in advance, the bottom of the storage bin 6 is opened, and a certain amount of raw materials falls into the mobile feeding bin 5. It is worth noting that the mobile feeding bin 5 is in a moving state during the falling of the raw materials from the storage bin 6 to the mobile feeding bin 5, which is beneficial to the uniform distribution of the raw materials in the mobile feeding bin 5. The raw materials are further fully stirred by the stirring assembly in the mobile feeding bin 5. The mobile feeding bin 5 moves to the upper side of the lower mold 3, so that the raw materials in the mobile feeding bin 5 fall into the lower mold 3. Then the mobile feeding bin 5 moves to the lower side of the storage bin 6 again. During the moving back of the mobile feeding bin 5, the side wall of the mobile feeding bin 5 can scrape the raw materials in the lower mold 3, which is beneficial to the uniform distribution of the raw materials and the quality of the products. Moreover, the device realizes automatic feeding, and the production efficiency of the rubber pad is high.

[0024] The stirring assembly comprises a rotating shaft 7 rotatably installed on the side wall of the mobile feeding bin 5. The rotating shaft 7 is divided into left and right parts. The left and right parts of the rotating shaft 7 are provided with helical blades 8 with opposite rotation directions. The left and right parts of the rotating shaft 7 are also provided with stirring rods 9 distributed in a helical shape. The helical direction of the stirring rod 9 is the same as the helical direction of the helical blade 8 on the part of the rotating shaft 7.

[0025] The rotating shaft 7 is connected with a rotary motor 18 through a chain wheel and chain mechanism. The rotary motor 18 is installed on the side wall of the mobile feeding bin 5.

[0026] In the above specific technical scheme, the rotary motor 18 is started to drive the rotating shaft 7 to rotate. The two parts of the helical blade 8 on the rotating shaft 7 have opposite rotation directions, which is beneficial to the uniform distribution of the raw materials in the mobile feeding bin 5. At the same time, the stirring rod 9 can further mix the raw materials, thereby further improving the product quality.

[0027] The bottom of the storage bin 6 is provided with a rotating door 10. One end of the rotating door 10 extends out of the storage bin 6 and is connected with a bin motor 11. The bin motor 11 is installed on the side wall of the storage bin 6 through a support, and controls the falling of the raw materials in the storage bin 6.

[0028] The mobile feeding bin 5 has a top and bottom opening structure. The side wall of the mobile feeding bin 5 is provided with a moving support 12. The moving support 12 is provided with a rack 13. The rack 13 is connected with a gear 14 in a matched mode. The gear 14 is rotatably installed on a support plate 15 through a rotating shaft 7. The support plate 15 is installed on a bottom plate 16. The rotating shaft 7 is connected with a driving motor 17 through a chain wheel and chain mechanism. The driving motor 17 is installed on the bottom plate 16. The mobile feeding bin 5 is located on the bottom plate 16. The driving motor 17 is started to realize the reciprocating movement of the mobile feeding bin 5.

[0029] Supporting columns 19 are arranged on the side wall of the mobile blanking bin 5, end portions of the supporting columns 19 are rotatably provided with guide wheels 20, the guide wheels 20 are rotatably arranged on guide rails 21, the guide rails 21 are arranged on the rack 1, and the guide wheels 20 are moved along the extension direction of the guide rails 21 from below the storage bin 6 to above the lower mold 3.

[0030] The top of the upper mold 2 is connected with a plurality of lifting oil cylinders 22, the lifting oil cylinders 22 are arranged on the rack 1, both sides of the upper mold 2 are provided with mounting blocks 23, the mounting blocks 23 are connected with guide frames 24, one end of the guide frame 24 away from the mounting block 23 is slidably connected with a guide rod 25, and the guide rod 25 is arranged on the rack 1.

[0031] The above examples are only exemplary embodiments of the utility model and are not used for limiting the utility model, the protection scope of the utility model is defined by the claims, and those skilled in the art can make various modifications or equivalent replacements to the utility model within the utility model's essence and protection scope, and the modification or equivalent replacement should also be regarded as falling within the protection scope of the utility model.

Claims

1. A vulcanizing apparatus for producing livestock rubber mats, comprising a frame (1), characterized in that, The top of the frame (1) is provided with an upper mold (2), and the bottom of the upper mold (2) is provided with a lower mold (3). The lower mold (3) is installed on the workbench (4). A movable feeding bin (5) is provided on one side of the lower mold (3). A stirring component is provided inside the movable feeding bin (5). A storage bin (6) is provided on the top of the movable feeding bin (5). The movable feeding bin (5) moves from the bottom of the storage bin (6) to the top of the lower mold (3) to feed the rubber pad raw material.

2. The vulcanizing device for producing livestock rubber mats according to claim 1, characterized in that, The stirring assembly includes a rotating shaft (7) rotatably mounted on the side wall of the movable feeding hopper (5). The rotating shaft (7) is divided into left and right parts. The left and right parts of the rotating shaft (7) are provided with spiral blades (8) with opposite directions of rotation. The left and right parts of the rotating shaft (7) are also provided with stirring rods (9) distributed in a spiral shape. The spiral direction of the stirring rods (9) is the same as the direction of rotation of the spiral blades (8) on the part of the rotating shaft (7).

3. The vulcanizing device for producing livestock rubber mats according to claim 1, characterized in that, The bottom of the storage silo (6) is provided with a rotating door (10). One end of the rotating door (10) extends out of the storage silo (6) and is connected to the silo motor (11). The silo motor (11) is installed on the side wall of the storage silo (6) by a bracket.

4. The vulcanizing device for producing livestock rubber mats according to claim 1, characterized in that, The movable feeding bin (5) has an open structure at the top and bottom. A movable support (12) is provided on the side wall of the movable feeding bin (5). A rack (13) is provided on the movable support (12). The rack (13) is connected to a gear (14). The gear (14) is rotatably mounted on a support plate (15) via a rotating shaft (7). The support plate (15) is mounted on a base plate (16). The rotating shaft (7) is connected to a drive motor (17) via a sprocket and chain mechanism. The drive motor (17) is mounted on the base plate (16). The movable feeding bin (5) is located on the base plate (16).

5. A vulcanizing device for producing livestock rubber mats according to claim 2, characterized in that, The rotating shaft (7) is connected to the rotary motor (18) via a sprocket and chain mechanism. The rotary motor (18) is installed on the side wall of the movable feeding bin (5).

6. A vulcanizing apparatus for producing livestock rubber mats according to claim 4, characterized in that, The side wall of the movable feeding bin (5) is provided with a support column (19), and a guide wheel (20) is rotatably installed at the end of the support column (19). The guide wheel (20) is rolled on the guide rail (21), which is installed on the frame (1). The guide wheel (20) moves from below the storage bin (6) to above the lower mold (3) along the extension direction of the guide rail (21).

7. A vulcanizing apparatus for producing livestock rubber mats according to claim 4, characterized in that, The top of the upper mold (2) is connected to several lifting cylinders (22), which are mounted on the frame (1). The upper mold (2) has mounting blocks (23) on both sides. The mounting blocks (23) are connected to the guide frame (24). The end of the guide frame (24) away from the mounting block (23) is slidably connected to the guide rod (25), which is mounted on the frame (1).

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