Detachable cable reel

By designing a detachable cable reel and using a connection structure secured with braces and nuts, the problem of time-consuming and labor-intensive traditional cable handling was solved, enabling rapid cable rejection and reel-less delivery, improving operational efficiency and reducing costs.

CN223950513UActive Publication Date: 2026-02-27CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP KANG YUAN NEW MATERIALS CO LTD +2
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Patent Information

Application Number
CN202520753544.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-02-27
Estimated Expiration
2035-04-21

AI Technical Summary

Technical Problem

Traditional cable processing methods are time-consuming, labor-intensive, inefficient, and cannot be quickly recycled, leading to increased production costs.

Method used

A detachable cable reel was designed, including two side plates, a cylindrical body, and a connecting structure. The cable reel is formed by connecting the reinforcing bars and nuts. The cut groove facilitates cable removal and reel-less delivery, improving work efficiency.

Benefits of technology

It enables rapid and reliable unloading of substandard wires and rapid unloading of coiled cables, improving operational efficiency and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detachable cable reel, which enables unqualified wires to be quickly and reliably separated from the cable reel, enables coiled cables to be quickly separated from the cable reel, and improves operation efficiency. The device comprises two side plates, the two side plates are parallel and coaxially arranged at intervals, and a strip-shaped opening is further formed in the radial position of each side plate; the cylinder body is provided with a radial position opening; and N groups of connection structures, the barrel is arranged between the two side plates, the barrel and the two side plates are fixedly connected through annularly-distributed N connecting structures to form the cable tray, and the opening and the strip-shaped openings of the two side plates form communicated notch grooves.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cable processing, specifically to detachable cable reel. BACKGROUND

[0002] Metal wire and cable production are all through the winding of I-shaped reel, at present, for the wire rod that has been wound on the reel but is unqualified needs to be rejected and scrapped, or the customer requires cable roll delivery without reel, etc., the traditional mode all needs to be processed through manual reel opening mode, this mode is time -consuming and labor -intensive, takes wire extremely slowly, and is low in efficiency, unsafe, simultaneously leads to the reel that cannot quick turnover uses, and production cost increases. UTILITY MODEL CONTENTS

[0003] In view of the above problem, the utility model provides detachable cable reel, its make unqualified wire rod fast and reliable separation reel, and make the cable after winding can fast separation reel, improve the operation efficiency.

[0004] Detachable cable reel, its characterized in that, it includes:

[0005] Two side plates, two side plates are parallel and coaxial interval arrangement, still be provided with a strip mouth on the radial position of each side plate;

[0006] Cylinder, it is provided with a radial position opening;

[0007] And N groups of connecting structure;

[0008] Two side plates between the setting cylinder, cylinder, two side plates are fixedly connected through the N connecting structure of ring cloth and form cable reel, the opening and the strip mouth of two side plates form the cutout groove of intercommunication.

[0009] Its further characterized in that:

[0010] Each side plate is the plate material with thickness, two side plates are parallel and coaxial interval arrangement, the facing end surface of two side plates is provided with the recessed ring groove, and the inner ring position of each side plate corresponding to the ring groove is also ring cloth with a plurality of positioning holes;

[0011] The cylinder is the annular cylinder formed by the metal plate sheet metal of having certain thickness;

[0012] Each connecting structure includes tie bar, nut, and the value of N is greater than or equal to 2, and the length direction both ends of each tie bar are provided with threaded structure, and each threaded structure is provided with corresponding nut;

[0013] The number of positioning holes of each group of side plates is not less than the number of the pull bars, the barrel is arranged between the two side plates, the barrel and the two side plates are coaxially arranged by the N pull bars of the ring cloth and form a cable reel, the two ends of the barrel are respectively inserted and positioned in the corresponding annular clamping grooves, the corresponding end of each pull bar is outwardly protruded from the positioning hole of the side plate and is locked and connected by a nut, and the opening and the strip-shaped port of the two side plates form a communicating cutout groove.

[0014] It has further features that:

[0015] Each of the side plates is a circular plate, an axial hole is arranged in the central area of each side plate, the axial hole and the annular clamping groove are coaxially arranged, a radial position of the axial hole of each side plate is provided with the strip-shaped port extending radially outward, the radial length of the strip-shaped port extends radially outward but does not penetrate the side plate, in the assembled state, the strip-shaped ports and the opening of the two side plates are combined to form a cutout groove, the radial outer end position of the strip-shaped port is such that at least a part of the blade is arranged inside when cutting, so that when the cable is unqualified and needs to be rejected, cutting is simple and convenient to operate, and the cutter is convenient to operate;

[0016] After the pull bars fasten the two side plates and the barrel, the pull bars and the inner wall of the barrel are tightly arranged, the N pull bars of the ring cloth tightly contact the inner surface of the barrel, generate overall supporting internal force on the barrel and make the cable reel have a certain bearing capacity;

[0017] The nut is pressed against the bottom of the side plate and is provided with a gasket, which ensures stable and reliable locking and does not wear the side plate;

[0018] The radial distance of the annular clamping groove is greater than the thickness of the barrel, forming a space difference, the space difference facilitates the barrel to be slightly retracted along the opening, so that the barrel is slightly retracted and axially moves away from the inner wall of the formed cable reel when the cable reel is delivered without a reel.

[0019] After the utility model is adopted, the barrel and the two side plates form a cable reel through the N groups of connecting structures of the ring cloth, the opening and the strip-shaped port of the two side plates form a communicating cutout groove, then the cable is wound on the outer ring of the barrel through the assembled and completed detachable cable reel; when the cable is unqualified and needs to be rejected, the formed cable is cut off by the cutting equipment along the cutout groove to form a fracture, then the fractured cable is separated from the cable reel through the fracture; when the cable needs to be delivered without a reel for reel-free storage of the wire, the connecting structure and one end side plate are unlocked, the one end side plate is removed, then the barrel is taken out, and then the formed cable is separated to form a cable reel without a reel; the unqualified wire can be quickly and reliably separated from the reel, and the formed cable can be quickly separated from the reel, thereby improving the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a three-dimensional assembly view of the utility model.

[0021] Figure 2 A perspective view of the cable winding on the cable reel;

[0022] Figure 3 A perspective view of the cylinder of the utility model;

[0023] Figure 4 A structure diagram of the main body part of the utility model (excluding the cylinder).

[0024] Figure 5 A perspective structure diagram of the two side plates of the utility model in the assembled state;

[0025] Figure 6 A working method flowchart of the utility model for removing wire rods;

[0026] Figure 7 A working method flowchart of the utility model for storing wire rods without stock;

[0027] The names corresponding to the serial numbers in the drawings are as follows:

[0028] Side plate 1, fixing hole 2, shaft hole 3, nut 4, reinforcing bar 5, annular clamping groove 6, opening 7, strip-shaped opening 8, cylinder 9, cable 10, fracture opening 101, cutting device 11, gasket 12. DETAILED DESCRIPTION

[0029] The detachable cable reel, as shown in Figures 1-5 , comprises two side plates 1, a cylinder 9, and N groups of reinforcing bars 5, nuts 4, and gaskets 12.

[0030] Each side plate 1 is a circular plate with a thickness, and the two side plates 1 are arranged in parallel and coaxially at intervals. The facing end surfaces of the two side plates 1 are provided with annular clamping grooves 6. Each side plate 1 is further provided with a strip-shaped opening 8 in the radial position, and a plurality of positioning holes 2 are arranged around the inner ring position of the annular clamping groove 6 of each side plate 1.

[0031] The cylinder 9 is an annular cylinder with an opening 7 in the radial position, which is formed by using a certain thickness of iron plate.

[0032] Each reinforcing bar 5 is provided with a threaded structure at both ends in the length direction, and each threaded structure is provided with a corresponding nut 4 and gasket 12.

[0033] In specific embodiments, the value of N is 3, the number of positioning holes 2 of each group of side plates 1 is equal to the number of reinforcing bars 5, a cylinder 9 is arranged between the two side plates 1, the cylinder 9 and the two side plates 1 are coaxially arranged by the 3 reinforcing bars 5 of the ring cloth and form a cable reel, the two ends of the cylinder 9 are respectively inserted into the corresponding annular clamping groove 6, the corresponding end of each reinforcing bar 5 is locked and connected by a nut 4 and a gasket 12 after protruding out of the positioning hole 2 of the side plate 1, and the opening 7 and the strip-shaped port 8 of the two side plates form a continuous cutout groove.

[0034] In specific embodiments, the center area of each side plate 1 is provided with an axle hole 3, the axle hole 3 is coaxially arranged with the annular clamping groove 6, a radial position of the axle hole 3 of each side plate 1 is provided with a strip-shaped port 8 extending radially outward, a radial position of the cylinder 9 is provided with an axial through opening 7, the strip-shaped port 8 extends radially outward but does not penetrate the radial length end of the side plate 1, in the assembled state, the strip-shaped port 8 and the opening 7 of the two side plates 1 combine to form a cutout groove, the radial outer end position of the strip-shaped port 8 allows at least a part of the blade to be arranged inside when cutting with the cutting device 11, so that when the cable 10 is unqualified and needs to be rejected, cutting is simple and convenient to operate, and the knife is easy to maintain;

[0035] After the reinforcing bar 5 completes the fastening of the two side plates 1 and the cylinder 9, the reinforcing bar 5 and the inner wall of the cylinder 9 are closely arranged, the 3 uniformly arranged reinforcing bars 5 are in close contact with the inner surface of the cylinder 9, which generates overall supporting internal force to the cylinder 9 and makes the cable reel have a certain carrying capacity;

[0036] The radial distance of the annular clamping groove 6 is greater than the thickness of the cylinder 9, forming a space difference, which facilitates the slight inward shrinkage of the cylinder 9 along the opening 7, so that the cylinder 9 moves axially after slight inward shrinkage to separate from the inner wall of the coiled cable during the operation of delivering the coiled cable without a reel.

[0037] The cable 10 is wound on the outer ring of the cylinder 9 (see Figure 2 );

[0038] When the cable 10 is unqualified and needs to be rejected (see Figure 6 ), the coiled cable is cut off by the cutting device 11 along the cutout groove (including the opening 7 and the two strip-shaped ports 8) to form a fracture 101, and then the fractured cable 10 is separated from the cable reel through the fracture 101; the operation steps are as follows:

[0039] S101, the cable reel is not disassembled after winding is completed;

[0040] S102, the cable reel on which the cable 10 is wound is fixed;

[0041] S103, a cutting saw machine is prepared as the cutting device 11;

[0042] S104, the cutting saw blade is centered along the side plate strip-shaped opening 8, the position of the opening 7 is sawed to form a fracture opening;

[0043] S105, the coiled wire is naturally peeled off along the fracture opening 101.

[0044] When the cable 10 needs to be shipped in a coiled and diskless manner for diskless storage of the wire (see Figure 7 ), the puller 5 and the one-end side plate 1 are unlocked, the one-end side plate 1 is removed, then the barrel 9 is taken out, and then the coiled cable is separated to form a coiled and diskless cable. The operation steps are as follows:

[0045] S201, the coiled cable disc is prepared for disassembly;

[0046] S202, the cable disc is turned over and inverted, so that one side plate 1 end face is supported on the ground, and the axis of the entire cable disc is perpendicular to the support surface;

[0047] S203, the upper side plate 1 is loosened by using a wrench to correspond to the nut 4 of the puller 5;

[0048] S204, the upper side plate 1 is disassembled;

[0049] S205, the barrel 9 is inwardly folded at the opening 7 by external force to close the opening;

[0050] S206, the barrel 9 is taken out upwardly;

[0051] S207, the coiled cable is taken out upwardly as a whole from the area formed by the pullers 5 and the lower side plate 1;

[0052] S208, the diskless storage of the wire is completed, and the diskless storage of the wire is packed and placed;

[0053] S209, the cable disc is assembled again, the barrel 9 is aligned with the ring-shaped clamping groove 6 of one side plate 1, the other side plate 1 is arranged in parallel and coaxially, so that the two side plates 1 and the barrel 9 are combined and installed, the three groups of pullers 5 are respectively penetrated through the threaded structures at both ends of the positioning hole 2 and are outwardly protruding, the side plate 1 is locked and fixed by the nut 4, the assembly of the cable disc is completed, a H-shaped cable disc is formed, and the cable disc is used for cable coiling operation again.

[0054] The cylinder, the two side plates are coaxially arranged through N pull bars of the ring cloth and form a cable reel, the two ends of the cylinder are respectively inserted into the corresponding annular clamping grooves, the corresponding end of each pull bar is locked and connected through the nut after the positioning hole of the outer convex side plate, the opening and the strip-shaped opening of the two side plates form a continuous cutout groove, and then the cable is wound through the completed detachable cable reel, and the cable is wound on the outer ring of the cylinder; when the cable is unqualified and needs to be removed, the cut cable is cut along the cutout groove to form a broken opening, and then the broken cable is separated from the cable reel through the broken opening; when the cable needs to be wound and delivered without a reel for storage, the pull bar and one end of the side plate are unlocked, the one end of the side plate is removed, then the cylinder is taken out, and then the wound cable is separated to form a wound cable without a reel; which makes the unqualified wire quickly and reliably separated from the reel, and the wound cable can be quickly separated from the reel, improving the work efficiency.

[0055] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims to which they belong.

[0056] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. A detachable cable reel, characterized in that, It includes: Two side plates, two side plates are parallel and coaxial spacing, each side plate is also provided with a radial position of a strip-shaped mouth; The barrel is provided with a radial position opening; And N groups of connecting structures; The barrel is provided between the two side plates, the barrel, the two side plates are fixed by N connecting structures of ring cloth to form a cable reel, and the opening and the strip-shaped mouth of the two side plates form a communicating cutout groove.

2. The detachable cable reel of claim 1, wherein: Each side plate is a plate with thickness, two side plates are parallel and coaxial spacing, the facing end surface of two side plates is provided with an inner recessed annular clamping groove, and each side plate is also provided with a plurality of positioning holes corresponding to the inner circle position of the annular clamping groove.

3. The detachable cable reel of claim 2, wherein: Each group of connecting structures includes a reinforcing bar and a nut, N is greater than or equal to 2, each reinforcing bar is provided with a threaded structure at both ends of the length direction, and each threaded structure is provided with a corresponding nut.

4. The detachable cable reel of claim 3, wherein: The number of positioning holes of each group of side plates is not less than the number of reinforcing bars, the barrel is provided between the two side plates, the barrel and the two side plates are coaxially arranged by N reinforcing bars and form a cable reel, the two ends of the barrel are respectively inserted and positioned in the corresponding annular clamping groove, the corresponding end of each reinforcing bar is locked and connected through the nut after the positioning hole of the side plate, and the opening and the strip-shaped mouth of the two side plates form a communicating cutout groove.

5. The detachable cable reel of claim 4, wherein: Each of the side plates is a circular plate, a shaft hole is formed in the center area of each side plate, the shaft hole and the annular clamping groove are coaxially arranged, a radial outward extending strip-shaped mouth is arranged at a radial position of the shaft hole of each side plate, the strip-shaped mouth extends radially outward but does not penetrate the radial length end of the side plate, in the assembled state, the strip-shaped mouth and the opening of the two side plates are combined to form a cutout groove, and the radial outer end position of the strip-shaped mouth is arranged so that at least a part of the cutter is arranged inside when the cutting equipment is cutting.

6. The detachable cable reel of claim 4, wherein: After the reinforcing bar fastens the two side plates and the barrel, the reinforcing bar and the inner wall of the barrel are closely arranged, and N reinforcing bars are closely contacted with the inner surface of the barrel.

7. The detachable cable reel of claim 4, wherein: The nut is pressed against the bottom of the side plate and is provided with a gasket.

8. The detachable cable reel of claim 4, wherein: The radial distance of the annular clamping groove is greater than the thickness of the barrel, forming a space difference.