Flue gas emission data acquisition device

By introducing a temperature sensor and controller into the flue gas emission data acquisition device, controlling the switching channels of the three-way solenoid valve, and using a serpentine copper tube to cool the high-temperature flue gas, the problems of sensor accuracy and lifespan under high-temperature environments are solved, and reliable data acquisition is achieved.

CN223955390UActive Publication Date: 2026-02-27JIANGSU PENGCHENG CARBON ASSETS OPERATION CO LTD
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Patent Information

Application Number
CN202520542073.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-27
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing flue gas emission data acquisition devices are susceptible to sensor accuracy and lifespan issues in high-temperature environments, leading to unreliable data.

Method used

The temperature sensor monitors the flue gas temperature, and the controller operates the three-way solenoid valve to close the straight pipe and open the heat exchange tube channel to cool down the high-temperature flue gas. The serpentine copper tube is used to improve the cooling effect and ensure that the sensor operates within a suitable temperature range.

Benefits of technology

This effectively prevents high-temperature flue gas from directly affecting the sensor's accuracy and lifespan, ensuring the reliability and accuracy of data acquisition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flue gas emission data acquisition device, which comprises a shell, a three-way electromagnetic valve is arranged in the shell and on the inner wall of one side of the shell, a smoke suction pump is arranged on the inner wall of the other side of the shell, an air inlet of the three-way electromagnetic valve is communicated with a smoke inlet pipe, and an air outlet of the three-way electromagnetic valve is communicated with a smoke outlet pipe. One air outlet of the three-way electromagnetic valve is communicated with a straight pipe, the other air outlet of the three-way electromagnetic valve is communicated with a heat exchange pipe, an air inlet of the smoke suction pump is connected with a smoke inlet barrel through a pipe body, and a dust concentration sensor is installed in the smoke inlet barrel; flue gas is introduced through the flue gas inlet pipe, the temperature sensor monitors the temperature, when the temperature exceeds a preset value, the controller controls the three-way electromagnetic valve to close the straight pipe and open the heat exchange pipe, the cooled flue gas enters the flue gas inlet pipe, particulate matter data are collected through the dust concentration sensor, the situation that the precision and the service life of the sensor are affected by high temperature is effectively prevented, and data reliability is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to exhaust data acquisition technical field, specifically, relate to a flue gas emission data acquisition device. BACKGROUND

[0002] The flue gas emission data acquisition device is a kind of equipment for real-time monitoring industrial flue gas emission, detects particulate matter, temperature, pressure and other parameters in flue gas by the equipment, and acquisition device is usually configured with advanced optical, electrochemical or infrared detection technology, ensure the accuracy and stability of data, widely used in thermal power, steel, cement, chemical industry, help enterprises to meet environmental regulations requirements, realize intelligent emission management, effectively reduce pollution emission, promote green and sustainable development. SUMMARY

[0003] The utility model aims at at least one of the technical problems existing in prior art.

[0004] Therefore, one purpose of the utility model is to provide a flue gas emission data acquisition device, which can monitor temperature by temperature sensor, and control three-way electromagnetic valve to close straight pipe and open heat exchange pipe channel to cool high-temperature flue gas, effectively prevent high temperature from affecting sensor accuracy and service life, and ensure data reliability.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flue gas emission data acquisition device, comprising a shell, a three-way electromagnetic valve is installed on the side inner wall of the shell, a smoke pump is installed on the other side inner wall of the shell, the air inlet of the three-way electromagnetic valve is communicated with a smoke inlet pipe, one of the air outlets of the three-way electromagnetic valve is communicated with a straight pipe, and the other air outlet is communicated with a heat exchange pipe, the air inlet of the smoke pump is connected with a smoke inlet cylinder through pipe body, a dust concentration sensor is installed in the smoke inlet cylinder, the heat exchange pipe and the straight pipe are communicated with one end of the smoke inlet cylinder, away from the three-way electromagnetic valve, and a temperature sensor is installed on the inner wall of the smoke inlet pipe.

[0006] Preferably, a controller is installed on the outer wall of the shell, the temperature sensor is signal connected with the controller, and the controller is electrically connected with the smoke pump and the three-way electromagnetic valve.

[0007] Preferably, a filter box is installed on one side of the shell, the air outlet of the smoke pump penetrates the inner wall of the shell, and is located in the inside of the filter box, and a filter screen group is installed in the inside of the filter box.

[0008] Preferably, a display screen is installed on the outer wall of the shell, and the display screen is electrically connected with the controller.

[0009] Preferably, one side wall of the shell is embedded with an internally threaded cylinder, and the outer wall of the smoke inlet pipe is connected to the inner wall of the internally threaded cylinder through threads.

[0010] Preferably, the outer wall of the filter box is communicated with a smoke exhaust pipe.

[0011] Preferably, the heat exchange pipe is a serpentine copper pipe.

[0012] Preferably, the filter screen group is composed of a primary efficiency filter layer and an activated carbon filter layer.

[0013] Preferably, two connecting plates are symmetrically installed at the bottom of the shell.

[0014] Compared with the prior art, the beneficial effects of the present application are as follows: the present application introduces flue gas through a smoke inlet pipe, a temperature sensor monitors the temperature, when the temperature exceeds a preset value, a controller controls a three-way electromagnetic valve to close a straight pipe and open a heat exchange pipe, after cooling, the flue gas enters a smoke inlet cylinder and particle data is collected by a dust concentration sensor, which effectively prevents high temperature from affecting the accuracy and service life of the sensor and ensures data reliability. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 FIG. 1 is a structural schematic view of a flue gas emission data acquisition device according to an embodiment of the present application;

[0016] Figure 2 FIG. 2 is a structural schematic view of a heat exchange pipe, a straight pipe and a smoke inlet cylinder in the flue gas emission data acquisition device according to the embodiment of the present application;

[0017] Figure 3 FIG. 3 is a cross-sectional structural schematic view of a shell in the flue gas emission data acquisition device according to the embodiment of the present application;

[0018] Figure 4 FIG. 4 is a cross-sectional structural schematic view of a filter box in the flue gas emission data acquisition device according to the embodiment of the present application.

[0019] In the drawings: 1, shell; 2, filter box; 3, smoke inlet pipe; 4, smoke exhaust pipe; 5, display screen; 6, controller; 7, connecting plate; 8, three-way electromagnetic valve; 9, heat exchange pipe; 10, straight pipe; 11, smoke inlet cylinder; 12, smoke pump; 13, temperature sensor; 14, internally threaded cylinder; 15, dust concentration sensor; 16, filter screen group. DETAILED DESCRIPTION

[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figure 1 The embodiment of the present application provides a flue gas emission data acquisition device, comprising: a shell 1.

[0022] As shown in the drawings, Figures 1-3 The shell 1 is provided with a three-way electromagnetic valve 8 on one side of the inner wall, and a smoke pump 12 is installed on the other side of the inner wall of the shell 1. The air inlet of the three-way electromagnetic valve 8 is communicated with a smoke inlet pipe 3, one of the air outlets of the three-way electromagnetic valve 8 is communicated with a straight pipe 10, and the other air outlet is communicated with a heat exchange pipe 9. The air inlet of the smoke pump 12 is connected with a smoke inlet cylinder 11 through a pipe body. The inside of the smoke inlet cylinder 11 is provided with a dust concentration sensor 15. The heat exchange pipe 9 and the straight pipe 10 are both communicated with one end of the smoke inlet cylinder 11 away from the three-way electromagnetic valve 8. The inner wall of the smoke inlet pipe 3 is provided with a temperature sensor 13.

[0023] In use, flue gas enters the three-way electromagnetic valve 8 through the smoke inlet pipe 3. The three-way electromagnetic valve 8 can control the opening and closing of the straight pipe 10 or the heat exchange pipe 9, so that the high-temperature flue gas can pass through the straight pipe 10 or the heat exchange pipe 9 and then enter the smoke inlet cylinder 11. In the smoke inlet cylinder 11, the dust concentration sensor 15 collects the concentration data of fine particulate matter in the flue gas, and the smoke pump 12 continuously extracts the flue gas to ensure stable flow.

[0024] Further, the inner wall of the shell 1 is provided with an internally threaded cylinder 14, the outer wall of the smoke inlet pipe 3 is provided with external threads, and the outer wall of the smoke inlet pipe 3 is threadedly connected to the inner wall of the internally threaded cylinder 14. The smoke inlet pipe 3 can penetrate the internally threaded cylinder 14 and be connected to the air inlet of the three-way electromagnetic valve 8. When connected, the smoke inlet pipe 3 is rotated to connect the external threads of the outer wall to the internal threads of the inner wall of the internally threaded cylinder 14, thereby fixing the position of the smoke inlet pipe 3.

[0025] In this embodiment, as shown in the drawings, Figure 1 The outer wall of the shell 1 is provided with a controller 6. The temperature sensor 13 is signal connected to the controller 6. The controller 6 is electrically connected to the smoke pump 12 and the three-way electromagnetic valve 8. The temperature sensor 13 in the smoke inlet pipe 3 monitors the temperature of the flue gas in real time. When the temperature of the flue gas is detected to be higher than the preset value, the controller 6 controls the three-way electromagnetic valve 8 to close the straight pipe 10 and open the heat exchange pipe 9, so that the high-temperature flue gas first passes through the heat exchange pipe 9 and then enters the smoke inlet cylinder 11, preventing the high-temperature flue gas from directly affecting the measurement accuracy and service life of the sensor.

[0026] It should be noted that the heat exchange pipe 9 is a serpentine copper pipe, and the serpentine structure of the copper pipe can increase the flow length of the high-temperature flue gas and improve the cooling effect.

[0027] Further, in order to facilitate data transmission to the display screen 5 for display, the outer wall of the shell 1 is provided with a display screen 5, and the display screen 5 is electrically connected with the controller 6.

[0028] As shown in Figure 1 and Figure 4 , a filter box 2 is installed on one side of the shell 1, the outer wall of the filter box 2 is communicated with the smoke exhaust pipe 4, the air outlet of the smoke pump 12 penetrates the inner wall of the shell 1 and is located in the inside of the filter box 2, the filter box 2 is provided with a filter screen group 16 in the inside, the filter screen group 16 is composed of a primary efficiency filter layer and an activated carbon filter layer, and the flue gas entering the filter box 2 can filter the fine particles or harmful substances in the flue gas by using the primary efficiency filter layer and the activated carbon filter layer.

[0029] Specifically, two connecting plates 7 are symmetrically installed at the bottom of the shell 1, and the shell 1 can be fixed in the flue gas discharge area by penetrating the connecting plate 7 with a fixing member.

[0030] According to the above technical scheme, the working steps of the present scheme are summarized and combed: when the present application is used, the flue gas enters the three-way electromagnetic valve 8 through the smoke inlet pipe 3, wherein the temperature sensor 13 in the smoke inlet pipe 3 monitors the flue gas temperature in real time, when the flue gas temperature is detected to be higher than the preset value, the controller 6 controls the three-way electromagnetic valve 8 to close the straight pipe 10 channel and open the heat exchange pipe 9 channel, so that the high-temperature flue gas is cooled first through the heat exchange pipe 9 and then enters the smoke inlet pipe 11, in the smoke inlet pipe 11, the dust concentration sensor 15 collects the fine particle concentration data in the flue gas, at the same time, the smoke pump 12 continuously extracts the flue gas to ensure stable flow, this process can effectively prevent the high-temperature flue gas from directly affecting the measurement accuracy and service life of the sensor, and at the same time ensure the reliability and accuracy of data acquisition.

[0031] In the present application, the parts not involved are the same as or can be realized by the prior art. Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A flue gas emission data acquisition device comprising a shell (1), characterized in that: one side inner wall of the shell (1) is provided with a three-way electromagnetic valve (8), the other side inner wall of the shell (1) is provided with a smoke pump (12), an air inlet of the three-way electromagnetic valve (8) is communicated with a smoke inlet pipe (3), one of the air outlets of the three-way electromagnetic valve (8) is communicated with a straight pipe (10), and the other air outlet is communicated with a heat exchange pipe (9), an air inlet of the smoke pump (12) is connected with a smoke inlet cylinder (11) through a pipe body, an inside of the smoke inlet cylinder (11) is provided with a dust concentration sensor (15), and one end of the heat exchange pipe (9) and the straight pipe (10) away from the three-way electromagnetic valve (8) are communicated with one end of the smoke inlet cylinder (11), and an inner wall of the smoke inlet pipe (3) is provided with a temperature sensor (13).

2. A flue gas emission data collection device according to claim 1, characterised in that: An outer wall of the shell (1) is provided with a controller (6), the temperature sensor (13) is signal connected with the controller (6), and the controller (6) is electrically connected with the smoke pump (12) and the three-way electromagnetic valve (8).

3. A flue gas emission data collection device according to claim 1, characterised in that: One side of the shell (1) is provided with a filter box (2), an air outlet of the smoke pump (12) penetrates an inner wall of the shell (1) and is located in an inside of the filter box (2), and an inside of the filter box (2) is provided with a filter screen group (16).

4. A flue gas emission data collection apparatus according to claim 2, wherein: An outer wall of the shell (1) is provided with a display screen (5), and the display screen (5) is electrically connected with the controller (6).

5. A flue gas emission data collection device according to claim 1, wherein: An outer wall of one side of the shell (1) is embedded with an inner threaded cylinder (14), and an outer wall of the smoke inlet pipe (3) is connected to an inner wall of the inner threaded cylinder (14) through threads.

6. A flue gas emission data collection device according to claim 3, wherein: An outer wall of the filter box (2) is communicated with a smoke exhaust pipe (4).

7. A flue gas emission data collection apparatus according to claim 1, wherein: The heat exchange pipe (9) is a serpentine copper pipe.

8. A flue gas emission data collection apparatus according to claim 3, wherein: The filter screen group (16) is composed of a primary efficiency filter layer and an activated carbon filter layer.

9. A flue gas emission data collection apparatus according to claim 1, wherein: Two connecting plates (7) are symmetrically installed at a bottom of the shell (1).