Iron-chromium-aluminum foil strip welding purification and smoke removal mechanism

Abstract

The utility model discloses an iron-chromium-aluminum foil strip welding purification smoke removal mechanism which comprises a welding box, the upper surface of the welding box is fixedly connected with a filter box, one end of the filter box is fixedly connected with a connecting pipe, the interior of the filter box is movably connected with a filter plate, and the side inner wall of the filter plate is fixedly connected with a filter screen. Smoke generated in the welding process is shielded through the welding box, the door, the inclined plate and the obliquely-installed transparent glass, the smoke is prevented from being directly diffused in a workshop, the generated smoke is gathered upwards and extracted under the action of the exhaust fan, the smoke sequentially passes through the filter box and the activated carbon box in the extraction process, and the smoke is discharged out of the workshop. The particle impurities and the harmful gas in the smoke are removed, so that the discharged smoke does not contain the particle impurities and the harmful gas, the influence on the body health of an operator is avoided, and the treated smoke is discharged to the high altitude under the action of the smoke guide pipe, so that the visible environment in a workshop cannot be damaged.

Description

Technical Field

[0001] This utility model belongs to the field of smoke removal technology, specifically relating to a smoke removal mechanism for iron-chromium-aluminum foil strip welding purification. Background Technology

[0002] Iron-chromium-aluminum foil is an alloy foil material composed of three main elements: iron, chromium, and aluminum. Iron-chromium-aluminum foil has many excellent properties, which makes it widely used in the industrial field.

[0003] In modern industrial production, iron-chromium-aluminum foil strips are widely used in the manufacturing processes of various heating elements, resistors, and other products due to their excellent high-temperature performance, oxidation resistance, and high resistivity. Welding is a crucial step in the processing of iron-chromium-aluminum foil strips, as its quality directly affects the performance and reliability of the product.

[0004] However, a large amount of fumes are inevitably generated during the welding of iron-chromium-aluminum foil strips. These fumes not only contain metal particles formed by the evaporation of metal during the welding process, but also harmful gases produced by the decomposition of flux and other substances. The metal particles and harmful gases in the welding fumes can cause serious damage to the respiratory and cardiovascular systems of operators. Furthermore, the pervasive fumes reduce visibility in the workplace, interfering with operators' accurate observation of the welding process, and thus affecting the stability of welding quality. Utility Model Content

[0005] To solve the above technical problems, the present invention adopts the following technical solution: providing a welding purification and smoke removal mechanism for iron-chromium-aluminum foil strips, including a welding box, a filter box fixedly connected to the upper surface of the welding box, a connecting pipe fixedly connected to one end of the filter box, a filter plate movably connected inside the filter box, a filter screen fixedly connected to the inner side wall of the filter plate, and a smoke exhaust pipe movably connected to the other end of the filter box.

[0006] A mounting bracket is fixedly connected to the rear surface of the welding box, an exhaust fan is fixedly connected to the upper surface of the mounting bracket, an activated carbon box is fixedly connected to the upper surface of the welding box, a smoke guide pipe is provided on the side surface of the activated carbon box, a door is provided on the front surface of the welding box, a transparent glass is provided on the front surface of the welding box, and an inclined plate is fixedly connected to the inner wall of the welding box.

[0007] The above technical solution uses welding boxes, doors, inclined plates, and tilted transparent glass to shield the fumes generated during the welding process, preventing them from being directly dispersed into the workshop. The exhaust fan draws the fumes upwards and extracts them, passing them sequentially through a filter box and an activated carbon box. Particulate impurities and harmful gases in the fumes are removed, ensuring the discharged fumes are free of these contaminants, thus protecting the health of operators. Furthermore, the ductwork directs the treated fumes upwards, preventing damage to the workshop's visual environment.

[0008] The present invention is further configured such that the connecting pipe passes through the welding box, and the upper surface of the filter plate is provided with a lifting assembly, the lifting assembly including a locking block fixed on the upper surface of the filter plate and a lifting ring provided on the locking block.

[0009] Using the above technical solution, the filter plate can be removed from the filter box for cleaning and replacement by lifting the lifting ring upwards.

[0010] The present invention is further provided that the filter box is provided with a guide plate inside, the guide plate is triangular in shape, and the bottom inner wall of the filter box is provided with a discharge port.

[0011] With the above technical solution, the particulate impurities filtered by the filter screen fall down onto the guide plate. The particulate impurities accumulated on the guide plate will shift to the lower end and then fall from the discharge port into the collection drawer below.

[0012] The present invention is further provided that the filter box is provided with a collection drawer inside, and the side surface of the collection drawer is provided with a drawer ring.

[0013] The above technical solution allows the collection drawer to collect particulate impurities filtered out, making it easier to remove and clean them later.

[0014] The present invention is further configured such that a slot is provided at one end of the filter box, a first mounting block is fixedly connected to the side surface of the filter box, a second mounting block is fixedly connected to the side surface of the exhaust pipe, and the exhaust pipe is located in the slot.

[0015] With the above technical solution, when the exhaust pipe is installed on the filter box, one end is inserted into the slot to increase the sealing of the connection end.

[0016] The present invention is further configured such that the side surface of the first mounting block contacts the second mounting block, the second mounting block is internally threaded with a bolt, the side surface of the bolt is threaded with a nut, and the bolt passes through the first mounting block.

[0017] The above technical solution allows the exhaust pipe and filter box to be fixedly connected together using bolts and nuts.

[0018] The present invention is further configured such that the front surface of the door is symmetrically provided with holes, the side surface of the welding box is provided with a cable outlet, a horizontal plate is fixedly connected to the side surface of the welding box, a support frame is fixedly connected to the upper surface of the horizontal plate, and the side surface of the smoke guide pipe is in contact with the support frame.

[0019] The present invention is further configured such that the input end of the exhaust fan is fixedly connected to the smoke exhaust pipe, and the output end of the exhaust fan is connected to the activated carbon box through a pipe.

[0020] The beneficial effects of this utility model are as follows:

[0021] The welding fumes generated during the welding process are shielded by welding boxes, doors, sloping plates, and tilted transparent glass to prevent them from being directly dispersed into the workshop. The fumes are then drawn upwards and extracted by exhaust fans. During extraction, the fumes pass through a filter box and an activated carbon box, removing particulate impurities and harmful gases. This ensures that the exhaust fumes are free of particulate impurities and harmful gases, preventing any impact on the health of the operators. Furthermore, the treated fumes are discharged into the air through a smoke guide pipe, ensuring that the visibility within the workshop is not compromised. Attached Figure Description

[0022] Figure 1 This is a first-view structural diagram of a welding purification and smoke removal mechanism using iron-chromium-aluminum foil strips according to this utility model.

[0023] Figure 2 This is a second-view structural diagram of a welding purification and smoke removal mechanism using iron-chromium-aluminum foil strips according to this utility model.

[0024] Figure 3 This is a schematic diagram of the internal structure of the welding box of a welding purification and smoke removal mechanism for iron-chromium-aluminum foil strips according to this utility model;

[0025] Figure 4 This is a partially exploded view of a welding purification and smoke removal mechanism using iron-chromium-aluminum foil strips, according to this utility model.

[0026] Figure 5 This is an exploded view of another part of the structure of the iron-chromium-aluminum foil strip welding purification and smoke removal mechanism of this utility model;

[0027] Figure 6 yes Figure 3 Enlarged view of point A in the middle.

[0028] Reference numerals: 1. Welding box; 2. Filter box; 201. Connecting pipe; 3. Filter plate; 4. Filter screen; 5. Guide plate; 6. Collection drawer; 7. Exhaust pipe; 8. Mounting bracket; 9. Exhaust fan; 10. Activated carbon box; 11. Smoke guide pipe; 12. Discharge port; 13. First mounting block; 14. Slot; 15. Second mounting block; 16. Bolt; 17. Nut; 18. Horizontal plate; 19. Support frame; 20. Inclined plate; 21. Transparent glass; 22. Door; 23. Hole; 24. Cable outlet. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0030] like Figures 1-6 As shown, a welding purification and smoke removal mechanism for iron-chromium-aluminum foil strips in this embodiment includes a welding box 1. A filter box 2 is fixedly connected to the upper surface of the welding box 1. A connecting pipe 201 is fixedly connected to one end of the filter box 2, and the connecting pipe 201 passes through the welding box 1. A lifting assembly is provided on the upper surface of the filter plate 3. The lifting assembly includes a locking block fixed to the upper surface of the filter plate 3 and a lifting ring provided on the locking block. The filter plate 3 is movably connected inside the filter box 2, and a filter screen 4 is fixedly connected to the inner side wall of the filter plate 3.

[0031] The smoke accumulated at the top of the welding box 1 can be extracted through the connecting pipe 201. The extracted smoke enters the filter box 2 and is filtered by the filter screen 4. The filter screen 4 can block particulate impurities in the smoke and prevent them from being discharged with the smoke. The filter plate 3 can be removed by the lifting component to clean or replace the filter screen 4.

[0032] The filter box 2 has a guide plate 5 inside, which is triangular in shape. The bottom inner wall of the filter box 2 has a discharge port 12. The filter box 2 has a collection drawer 6 inside, and the side surface of the collection drawer 6 has a draw ring. The other end of the filter box 2 is movably connected to a smoke exhaust pipe 7. One end of the filter box 2 has a slot 14.

[0033] The guide plate 5 is installed between the filter plate 3 and the connecting pipe 201 and is in contact with the filter plate 3. The particulate impurities filtered and blocked by the filter screen 4 fall downwards and onto the guide plate 5. The particulate impurities that accumulate on the guide plate 5 will slide to the lower side and then fall from the discharge port 12 into the collection drawer 6 below, making it easy to remove and clean later.

[0034] A first mounting block 13 is fixedly connected to the side surface of the filter box 2, and a second mounting block 15 is fixedly connected to the side surface of the exhaust pipe 7. The exhaust pipe 7 is located in the slot 14. The side surface of the first mounting block 13 contacts the second mounting block 15. A bolt 16 is threadedly connected to the inside of the second mounting block 15. A nut 17 is threadedly connected to the side surface of the bolt 16. The bolt 16 passes through the first mounting block 13.

[0035] The exhaust pipe 7 and the filter box 2 can be fixedly connected together by bolts 16 and nuts 17. When the exhaust pipe 7 is installed, it is inserted into the slot 14 to increase the sealing of the connection.

[0036] The welding box 1, door 22, inclined plate 20, and tilted transparent glass 21 are used to shield the fumes generated during the welding process, preventing them from being directly emitted into the workshop. The fumes are drawn upwards and extracted by the exhaust fan 9. During the extraction process, the fumes pass through the filter box 2 and activated carbon box 10 in sequence, removing particulate impurities and harmful gases from the fumes. This ensures that the discharged fumes are free of particulate impurities and harmful gases, thus avoiding any impact on the health of the operators. Furthermore, the smoke is discharged into the air by the smoke guide pipe 11, ensuring that the visibility environment in the workshop is not damaged.

[0037] A mounting bracket 8 is fixedly connected to the rear surface of the welding box 1. An exhaust fan 9 is fixedly connected to the upper surface of the mounting bracket 8. The exhaust fan 9 is electrically connected to an external power source, which is prior art and known to those skilled in the art. An activated carbon box 10 is fixedly connected to the upper surface of the welding box 1. The activated carbon box 10 is filled with activated carbon plates for filtering harmful gases in the smoke. A smoke guide pipe 11 is provided on the side surface of the activated carbon box 10 for guiding the filtered smoke upwards and discharging it to the upper atmosphere.

[0038] The front surface of the welding box 1 is provided with a door 22 and a transparent glass 21. The welding process can be observed through the transparent glass 21. The transparent glass 21 is installed at an angle to guide the smoke and make it easier to see. An inclined plate 20 is fixedly connected to the inner wall of the welding box 1. Holes 23 are symmetrically arranged through the front surface of the door 22. The operator's arm can be inserted into the welding box 1 through the holes 23, which can reduce the emission of smoke into the workshop air.

[0039] The welding box 1 has a cable outlet 24 on its side surface. When the welding gun is placed into the welding box 1, the connecting wire can be passed out through the cable outlet 24 and connected to the welding machine. A horizontal plate 18 is fixedly connected to the side surface of the welding box 1, and a support frame 19 is fixedly connected to the upper surface of the horizontal plate 18. The side surface of the smoke guide pipe 11 is in contact with the support frame 19. The input end of the exhaust fan 9 is fixedly connected to the exhaust pipe 7, and the output end of the exhaust fan 9 is connected to the activated carbon box 10 through a pipe.

[0040] The working principle of this utility model is as follows: When using this device to weld iron-chromium aluminum foil strips, the welding gun is placed inside the welding box 1, and the connecting wire is passed out from the outlet 24 and connected to the electric welding machine. After placing the iron-chromium aluminum foil strip to be welded into the welding box 1, the door 22 is closed. The operator turns on the exhaust fan 9, extends his arm into the welding box 1 through the hole 23, and uses the welding gun to weld the iron-chromium aluminum foil strip. The fumes generated during the welding process enter the filter box 2 through the connecting pipe 201. When passing through the filter screen 4, the particulate impurities are blocked, fall onto the guide plate 5 and slide down from the discharge port 12 into the collection drawer 6. The fumes after filtering the impurities enter the activated carbon box 10 for harmful substance treatment, and finally are discharged to the high altitude through the smoke guide pipe 11.

[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A kind of iron-chromium-aluminum foil strip welding purification smoke removal mechanism, including welding box (1), it is characterized by: The upper surface of the welding box (1) is fixedly connected with a filter box (2), one end of the filter box (2) is fixedly connected with a connecting pipe (201), the inside of the filter box (2) is movably connected with a filter plate (3), the side inner wall of the filter plate (3) is fixedly connected with a filter screen (4), the other end of the filter box (2) is movably connected with a smoke exhaust pipe (7). The rear surface of the welding box (1) is fixedly connected with a mounting rack (8), the upper surface of the mounting rack (8) is fixedly connected with an air extractor (9), the upper surface of the welding box (1) is fixedly connected with an activated carbon box (10), the side surface of the activated carbon box (10) is provided with a smoke guide pipe (11), the front surface of the welding box (1) is provided with a door (22), the front surface of the welding box (1) is provided with a transparent glass (21), and the inner wall of the welding box (1) is fixedly connected with an inclined plate (20).

2. The mechanism for purifying and removing smoke according to claim 1, wherein The connecting pipe (201) penetrates the welding box (1), the upper surface of the filter plate (3) is provided with a lifting assembly, and the lifting assembly comprises a clamping block fixed on the upper surface of the filter plate (3) and a lifting ring arranged on the clamping block.

3. The mechanism for purifying and removing smoke according to claim 1, wherein The inside of the filter box (2) is provided with a guide plate (5), the guide plate (5) is in the shape of a triangular body, and the bottom inner wall of the filter box (2) is provided with a discharging port (12).

4. The mechanism for purifying and removing smoke according to claim 1, wherein The inside of the filter box (2) is provided with a collection drawer (6), and the side surface of the collection drawer (6) is provided with a drawer ring.

5. The mechanism for purifying and removing smoke according to claim 1, wherein One end of the filter box (2) is provided with a slot (14), the side surface of the filter box (2) is fixedly connected with a first mounting block (13), the side surface of the smoke exhaust pipe (7) is fixedly connected with a second mounting block (15), and the smoke exhaust pipe (7) is located in the slot (14).

6. The mechanism for purifying and removing smoke according to claim 5, wherein The side surface of the first mounting block (13) is in contact with the second mounting block (15), the inside of the second mounting block (15) is threadedly connected with a bolt (16), the side surface of the bolt (16) is threadedly connected with a nut (17), and the bolt (16) penetrates the first mounting block (13).

7. The mechanism for purifying and removing smoke according to claim 1, wherein The front surface of the door (22) is provided with a hole (23) penetrating and symmetrically arranged, the side surface of the welding box (1) is provided with a wire outlet (24), the side surface of the welding box (1) is fixedly connected with a horizontal plate (18), the upper surface of the horizontal plate (18) is fixedly connected with a support frame (19), and the side surface of the smoke guide pipe (11) is in contact with the support frame (19).

8. The mechanism for purifying and removing smoke according to claim 1, wherein The input end of the air extractor (9) is fixedly connected with the smoke exhaust pipe (7), and the output end of the air extractor (9) is connected with the activated carbon box (10) through a pipeline.

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