High-efficiency energy-saving air compressor heat dissipation structure

By designing a circulating cooling component and linkage mechanism, combined with cooling water circulation and a powerful fan, the problem of low heat dissipation efficiency of air compressors is solved, achieving a highly efficient and energy-saving heat dissipation effect, extending equipment life and reducing energy consumption.

CN223964557UActive Publication Date: 2026-03-03CHONGQING HUAZHIXIN MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The existing air compressor's heat dissipation structure has low efficiency, making it difficult to meet the heat dissipation requirements of high-power air compressors. This leads to excessively high equipment temperatures, affecting efficiency and lifespan, and even posing safety hazards.

Method used

It adopts a circulating cooling component and linkage mechanism, and achieves all-round multi-level heat dissipation by combining cooling water circulation and powerful fan. Combined with the stirring plate to stir the cooling water in the water tank, it improves heat dissipation efficiency and reduces water consumption.

Benefits of technology

It significantly enhances the heat dissipation of the air compressor, improves equipment efficiency, extends service life, reduces energy consumption, and avoids safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air compressor heat dissipation, in particular to a high-efficiency and energy-saving air compressor heat dissipation structure which comprises a bottom plate, an air compressor body is installed on the bottom plate, a plurality of heat dissipation fins are arranged on the air compressor body, cavities are formed in the heat dissipation fins, and the heat dissipation fins are arranged in the cavities. The bottom plate is provided with a circulating cooling assembly used for supplying water to the interior of the cooling fins, the bottom plate is further provided with a protective shell, a motor is arranged in the protective shell, and the motor drives a connecting column and fan blades on the connecting column to rotate at a high speed and strongly blows air around the air compressor body and the cooling fins, so that the cooling effect is remarkably enhanced; when the connecting column rotates, the rotating shaft and the stirring blades are driven through the linkage mechanism to fully stir cooling water in the water tank, the cooling water is promoted to be rapidly cooled, and through the all-dimensional and multi-layer heat dissipation design, the efficiency of the whole heat dissipation structure is improved in all directions from accelerating heat dissipation of the heat dissipation fins and accelerating air flow to promoting cooling of the cooling water.
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Description

Technical Field

[0001] This utility model relates to the field of air compressor heat dissipation technology, specifically to a high-efficiency and energy-saving air compressor heat dissipation structure. Background Technology

[0002] During operation, air compressors generate a significant amount of heat due to the work done by compressing air. If this heat cannot be dissipated effectively and promptly, the compressor temperature will become excessively high. Excessive heat not only affects the compressor's efficiency and reduces the quality of compressed air, but also accelerates the wear and tear on internal components, shortens the equipment's lifespan, and may even lead to safety accidents. In existing technologies, some air compressor cooling structures rely solely on simple air cooling, using a fan to blow external cool air onto the compressor casing. This method has low cooling efficiency and is insufficient to meet the cooling requirements of high-power air compressors. Therefore, this invention proposes a highly efficient and energy-saving air compressor cooling structure to address the aforementioned problems. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency and energy-saving air compressor heat dissipation structure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving air compressor heat dissipation structure, including a base plate, an air compressor body mounted on the base plate, multiple heat sinks on the air compressor body, each heat sink having a hollow interior, a circulating cooling assembly for supplying water to the heat sinks on the base plate, a protective shell on the base plate, an electric motor inside the protective shell, a connecting column fixedly connected to the output end of the electric motor, the circulating cooling assembly including a water tank and a stirring component for accelerating the cooling of the water inside the water tank, and a linkage mechanism between the stirring component and the connecting column.

[0005] Preferably, the linkage mechanism includes a first worm gear fixedly mounted on a connecting column, a first worm wheel meshing on the first worm gear, and a rotating long rod fixedly connected to the middle of the first worm wheel.

[0006] Preferably, the rotating rod is rotatably mounted on the protective shell, and a second worm gear is fixedly connected to one end of the rotating rod. A second worm wheel meshes with the second worm gear, and a connecting rod is fixedly connected to the middle of the second worm wheel.

[0007] Preferably, the connecting rod is rotatably mounted on the protective shell, one end of the connecting rod is fixedly connected to a first pulley, a second pulley is disposed below the first pulley, and a transmission belt is wound around the first pulley and the second pulley.

[0008] Preferably, the stirring component includes a rotating shaft rotatably disposed inside the water tank, one end of the rotating shaft being fixedly connected to a second pulley, and a stirring blade being fixedly mounted on the rotating shaft.

[0009] Preferably, the circulating cooling assembly further includes a water pump, an inlet pipe, a branch pipe, an outlet pipe, and a return pipe. The water pump is mounted on the base plate and can deliver water from the water tank to the inlet pipe.

[0010] Preferably, the inlet pipe is connected to multiple branch pipes, each of which is connected to multiple heat sinks, and the ends of the heat sinks furthest from the branch pipes are connected to the outlet pipe.

[0011] Preferably, the outlet pipe is connected to the return pipe, and the return pipe is connected to the water tank.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] By incorporating a circulating cooling system, cooling water is injected into the heat sink through a distribution pipe, greatly accelerating the heat dissipation process. The cooling water then flows back to the water tank, achieving a water recycling system that improves heat dissipation efficiency while effectively reducing water consumption.

[0014] The electric motor drives the connecting column and its fan blades to rotate at high speed, powerfully blowing the air around the air compressor body and heat sink, significantly enhancing the heat dissipation effect. When the connecting column rotates, the linkage mechanism drives the rotating shaft and stirring blades to fully stir the cooling water in the water tank, promoting rapid cooling of the cooling water. Through a comprehensive and multi-layered heat dissipation design, from accelerating the heat sink's heat dissipation and accelerating airflow to promoting cooling water cooling, the efficiency of the entire heat dissipation structure is comprehensively improved. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the internal structure of the water tank of this utility model.

[0017] Figure 3 This is a schematic diagram of the linkage mechanism of this utility model.

[0018] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at point A in the middle.

[0019] In the diagram: 1. Base plate; 2. Air compressor body; 3. Water tank; 4. Heat sink; 5. Protective shell; 6. Linkage mechanism; 7. Motor; 8. Connecting column; 9. Water pump; 10. Inlet pipe; 11. Diverter pipe; 12. Outlet pipe; 13. Return pipe; 14. Rotating shaft; 15. Stirring blade; 61. First worm gear; 62. Rotating rod; 63. First worm wheel; 64. Second worm gear; 65. Second worm wheel; 66. Connecting rod; 67. First pulley; 68. Second pulley; 69. Drive belt. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a high-efficiency and energy-saving air compressor heat dissipation structure, including a base plate 1, an air compressor body 2 mounted on the base plate 1, multiple heat sinks 4 disposed on the air compressor body 2, the heat sinks 4 having a cavity inside, a circulating cooling assembly for supplying water to the heat sinks 4 disposed on the base plate 1, a protective shell 5 disposed on the base plate 1, an electric motor 7 disposed inside the protective shell 5, a connecting column 8 fixedly connected to the output end of the electric motor 7, the circulating cooling assembly including a water tank 3 and a stirring component for accelerating the cooling of the water inside the water tank 3, a linkage mechanism 6 disposed between the stirring component and the connecting column 8, and through the circulation cooling assembly, cooling water is injected from the distribution pipe 11 The cooling water is introduced into the heat sink 4, which greatly accelerates the heat dissipation process of the heat sink 4. The cooling water eventually flows back to the water tank 3, realizing the recycling of cooling water. While improving the heat dissipation efficiency, it effectively reduces water consumption. The motor 7 drives the connecting column 8 and the fan blades on it to rotate at high speed, which powerfully blows the air compressor body 2 and the air sink 4 around it, significantly enhancing the heat dissipation effect. When the connecting column 8 rotates, the linkage mechanism 6 drives the rotating shaft 14 and the stirring blade 15 to fully stir the cooling water in the water tank 3, which promotes the rapid cooling of the cooling water. Through the all-round and multi-level heat dissipation design, from accelerating the heat dissipation of the heat sink 4 and accelerating the air flow to promoting the cooling water cooling, the efficiency of the entire heat dissipation structure is improved in all aspects.

[0022] like Figure 3 as well as Figure 4As shown, the linkage mechanism 6 includes a first worm gear 61 fixedly mounted on the connecting column 8, a first worm wheel 63 meshing with the first worm gear 61, a rotating long rod 62 fixedly connected to the middle of the first worm wheel 63, the rotating long rod 62 being rotatably mounted on the protective shell 5, a second worm gear 64 fixedly connected to one end of the rotating long rod 62, a second worm wheel 65 meshing with the second worm gear 64, a connecting rod 66 fixedly connected to the middle of the second worm wheel 65, the connecting rod 66 being rotatably mounted on the protective shell 5, a first pulley 67 fixedly connected to one end of the connecting rod 66, a second pulley 68 disposed below the first pulley 67, and a transmission belt 69 wound around the first pulley 67 and the second pulley 68.

[0023] like Figure 2 As shown, the stirring component includes a rotating shaft 14 rotatably disposed inside the water tank 3. One end of the rotating shaft 14 is fixedly connected to the second pulley 68, and a stirring blade 15 is fixedly installed on the rotating shaft 14.

[0024] like Figure 1 As shown, the circulating cooling assembly also includes a water pump 9, an inlet pipe 10, a branch pipe 11, an outlet pipe 12, and a return pipe 13. The water pump 9 is mounted on the base plate 1 and can transport water from the water tank 3 to the inlet pipe 10.

[0025] like Figure 1 As shown, multiple branch pipes 11 are connected to the water inlet pipe 10. The multiple branch pipes 11 are connected to multiple heat sinks 4 respectively. The end of the multiple heat sinks 4 away from the branch pipes 11 is connected to the water outlet pipe 12. The water outlet pipe 12 is connected to the return pipe 13. The return pipe 13 is connected to the water tank 3.

[0026] In actual use, the water pump 9 draws the cooling water from the water tank 3 into the inlet pipe 10. The cooling water then enters the heat sink 4 through the branch pipe 11, accelerating the heat dissipation of the heat sink 4. Finally, the cooling water enters the water tank 3 through the outlet pipe 12 and the return pipe 13, realizing the circulation of cooling water. By starting the motor 7, the motor 7 drives the connecting column 8 and the fan blades on it to rotate and blow air, accelerating the airflow around the air compressor body 2 and the heat sink 4, further accelerating the heat dissipation of the air compressor body 2. When the connecting column 8 rotates, it drives... The first worm gear 61 rotates, which drives the first worm wheel 63 to rotate, which in turn drives the rotating long rod 62 to rotate. The rotating long rod 62 drives the second worm gear 64 to rotate, which drives the second worm wheel 65 to rotate. The second worm wheel 65 drives the first pulley 67 to rotate via the connecting rod 66, which in turn drives the second pulley 68 to rotate via the transmission belt 69. The second pulley 68 drives the rotating shaft 14 and the stirring blades 15 thereon to rotate, stirring the cooling water in the water tank 3 and further accelerating the cooling of the cooling water in the water tank 3.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency energy-saving air compressor heat dissipation structure, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with an air compressor body (2), a plurality of cooling fins (4) are arranged on the air compressor body (2), the cooling fins (4) are provided with cavities, and a circulating cooling assembly for supplying water to the cooling fins (4) is arranged on the bottom plate (1). The bottom plate (1) is further provided with a protective shell (5), the protective shell (5) is provided with an electric motor (7) inside, the output end of the electric motor (7) is fixedly connected with a connecting column (8), the circulating cooling assembly comprises a water tank (3) and a stirring piece for accelerating water cooling in the water tank (3), and a linkage mechanism (6) is arranged between the stirring piece and the connecting column (8).

2. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 1, characterized in that: The linkage mechanism (6) comprises a first worm (61) fixedly installed on the connecting column (8), the first worm (61) is engaged with a first worm wheel (63), and the middle part of the first worm wheel (63) is fixedly connected with a rotating long rod (62).

3. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 2, characterized in that: The rotating long rod (62) is rotatably arranged on the protective shell (5), one end of the rotating long rod (62) is fixedly connected with a second worm (64), the second worm (64) is engaged with a second worm wheel (65), and the middle part of the second worm wheel (65) is fixedly connected with a connecting rod (66).

4. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 3, characterized in that: The connecting rod (66) is rotatably arranged on the protective shell (5), one end of the connecting rod (66) is fixedly connected with a first belt pulley (67), a second belt pulley (68) is arranged below the first belt pulley (67), and a transmission belt (69) is wound around the first belt pulley (67) and the second belt pulley (68).

5. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 4, characterized in that: The stirring piece comprises a rotating shaft (14) rotatably arranged in the water tank (3), one end of the rotating shaft (14) is fixedly connected with the second belt pulley (68), and stirring blades (15) are fixedly installed on the rotating shaft (14).

6. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 1, characterized in that: The circulating cooling assembly further comprises a water pump (9), an inlet pipe (10), a shunt pipe (11), an outlet pipe (12) and a return pipe (13), the water pump (9) is arranged on the bottom plate (1), and the water pump (9) can convey water in the water tank (3) to the inlet pipe (10).

7. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 6, characterized in that: A plurality of shunt pipes (11) are communicatively arranged on the inlet pipe (10), a plurality of the shunt pipes (11) are respectively communicatively arranged with a plurality of cooling fins (4), and one end of the plurality of cooling fins (4) away from the shunt pipes (11) is communicatively arranged with the outlet pipe (12).

8. The high-efficiency energy-saving air compressor heat dissipation structure according to claim 7, characterized in that: The outlet pipe (12) and the return pipe (13) are communicatively arranged, and the return pipe (13) is communicatively arranged with the water tank (3).