Static elimination device for polyester needle-punched non-woven fabric

Abstract

The utility model belongs to the field of static electricity elimination equipment, and particularly relates to a polyester needle-punched non-woven fabric static electricity elimination device which comprises a plurality of supporting legs, the tops of the supporting legs are provided with the same frame, the inner walls of the two sides of the frame are each provided with a rotating shaft in a rotating mode, and the rotating shafts are fixedly provided with guide rollers used for conveying polyester needle-punched non-woven fabric. A U-shaped frame is fixedly mounted at the top of the frame, a high-frequency ion generator is arranged in the U-shaped frame, a plurality of ion nozzles are mounted at the bottom of the high-frequency ion generator at equal intervals, and a connecting mechanism is arranged between the high-frequency ion generator and the U-shaped frame; and the connecting mechanism comprises a rotating hole, a rotating seat, a rectangular groove and a rectangular seat, and the rotating hole is formed in the inner wall of the top of the U-shaped frame. The ion spraying device is reasonable in design, and the ion spraying head moves in the vertical direction and rotates in the horizontal direction, so that the ion spraying device is suitable for polyester needle-punched non-woven fabrics with different thicknesses and different widths.

Description

Technical Field

[0001] This utility model relates to the technical field of static electricity elimination equipment, and in particular to a static electricity elimination device for polyester needle-punched nonwoven fabric. Background Technology

[0002] During the production of polyester needle-punched nonwoven fabric, static electricity is easily generated on the surface of the nonwoven fabric due to friction and separation between fibers. The presence of static electricity not only attracts dust and other impurities, affecting the appearance and quality of the product, but may also cause discharge phenomena during subsequent processing, posing a hazard to operators and equipment.

[0003] Some existing static elimination devices have certain limitations in their structural design. When the width and thickness of polyester needle-punched nonwoven fabric are different, the static elimination device cannot be flexibly adjusted according to the different specifications of polyester needle-punched nonwoven fabric, resulting in poor static elimination effect and difficulty in meeting diverse production needs. Therefore, we propose a static elimination device for polyester needle-punched nonwoven fabric to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a static electricity elimination device for polyester needle-punched nonwoven fabric.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An electrostatic elimination device for polyester needle-punched nonwoven fabric includes multiple support legs, with a common frame mounted on the top of each support leg. Rotating shafts are rotatably mounted on the inner walls of both sides of the frame, and guide rollers for conveying the polyester needle-punched nonwoven fabric are fixedly mounted on the rotating shafts. A U-shaped frame is fixedly mounted on the top of the frame, and a high-frequency ion generator is housed within the U-shaped frame. Multiple ion nozzles are evenly spaced at the bottom of the high-frequency ion generator. A connecting mechanism is provided between the high-frequency ion generator and the U-shaped frame. The connecting mechanism includes a rotating hole, a rotating seat, a rectangular groove, and a rectangular base. The rotating hole is located on the inner top wall of the U-shaped frame, and the rotating seat is rotatably mounted within the rotating hole. A rectangular groove is located at the bottom of the rotating seat, and a rectangular base is slidably mounted within the rectangular groove and fixedly connected to the high-frequency ion generator.

[0007] Optionally, crossbars are fixedly installed on both sides of the rotating base, and a limiting mechanism is provided between the high-frequency ion generator and the crossbars.

[0008] Optionally, the limiting mechanism includes an L-shaped plate and a T-shaped limiting rod. Both ends of the crossbar are fixedly installed with L-shaped plates, and two T-shaped limiting rods are fixedly installed on the top of the high-frequency ion generator, with the T-shaped limiting rods penetrating through the L-shaped plate.

[0009] Optionally, a threaded hole is provided on the top inner wall of the rectangular groove, and an adjusting screw is installed in the threaded hole. The bottom end of the adjusting screw is rotatably mounted on the rectangular seat, and a knob is fixedly installed on the top end of the adjusting screw.

[0010] Optionally, the top of the rectangular seat is provided with a rotating groove, the inner wall of the rotating groove is provided with an annular groove, and an annular seat is fixedly installed on the adjusting screw, and the annular seat is rotatably connected to the annular groove.

[0011] Optionally, a control box is fixedly installed on the top of the U-shaped frame, a drive plate is slidably installed inside the control box, a transmission mechanism is provided between the drive plate and the rotating seat, and a hydraulic cylinder is fixedly installed on one side of the control box, with the output shaft of the hydraulic cylinder fixedly connected to the drive plate.

[0012] Optionally, the transmission mechanism includes a rack seat and a rotating gear. The rack seat is fixedly mounted on the drive plate, and the rotating gear is fixedly mounted on the rotating seat, with the rack seat meshing with the rotating gear.

[0013] Optionally, limit grooves are provided on the front and rear inner walls of the control box, and limit seats are fixedly installed on the front and rear sides of the drive plate, with the limit seats slidably connected to the corresponding limit grooves.

[0014] The beneficial effects of this utility model are:

[0015] 1. The guide roller can guide the conveyed polyester needle-punched nonwoven fabric. With the high-frequency ion generator and ion nozzle, when the airflow with positive and negative ions is sprayed from the ion nozzle onto the surface of the nonwoven fabric with static electricity, the positive ions will neutralize the excess negative charge on the surface of the nonwoven fabric, and the negative ions will neutralize the excess positive charge, thus achieving the purpose of eliminating static electricity.

[0016] 2. By using the knob, adjusting screw, and threaded hole, the adjusting screw can move the rectangular seat, which in turn moves the high-frequency ion generator and ion nozzle in the vertical direction, thus adjusting the distance between the ion nozzle and the polyester needle-punched nonwoven fabric as needed.

[0017] 3. Through the cooperation of hydraulic cylinder, drive plate, rack seat and rotating gear, the movement of rack seat can drive rotating gear and rotating seat to rotate. Rotating seat can drive high frequency ion generator and ion nozzle to rotate through rectangular seat. The horizontal distance between the two ion nozzles at both ends can be adjusted, and it can be used for static elimination of different polyester needle-punched nonwoven fabrics. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a static elimination device for polyester needle-punched nonwoven fabric proposed in this utility model.

[0019] Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of a static elimination device for polyester needle-punched nonwoven fabric proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of part A of the static elimination device for polyester needle-punched nonwoven fabric proposed in this utility model.

[0021] Figure 4 This is a partial three-dimensional structural diagram of a static elimination device for polyester needle-punched nonwoven fabric proposed in this utility model.

[0022] In the diagram: 101, support leg; 102, frame; 103, rotating shaft; 104, guide roller; 201, U-shaped frame; 202, high-frequency ion generator; 203, ion nozzle; 301, rotating hole; 302, rotating seat; 303, rectangular groove; 304, rectangular seat; 401, crossbar; 402, L-shaped plate; 403, T-shaped limit rod; 501, threaded hole; 502, adjusting screw; 503, knob; 6, control box; 601, rotating gear; 602, drive plate; 603, rack seat; 604, hydraulic cylinder. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0024] This application discloses an electrostatic elimination device for polyester needle-punched nonwoven fabric.

[0025] Reference Figure 1-4 An electrostatic elimination device for polyester needle-punched nonwoven fabric includes multiple support legs 101, with a common frame 102 mounted on the top of each support leg 101. Rotating shafts 103 are rotatably mounted on the inner walls of both sides of the frame 102, and guide rollers 104 for conveying the polyester needle-punched nonwoven fabric are fixedly mounted on the rotating shafts 103. A U-shaped frame 201 is fixedly mounted on the top of the frame 102, and a high-frequency ion generator 202 is disposed within the U-shaped frame 201. Multiple ion generators are evenly spaced at the bottom of the high-frequency ion generator 202. A connecting mechanism is provided between the nozzle 203, the high-frequency ion generator 202, and the U-shaped frame 201. The connecting mechanism includes a rotating hole 301, a rotating seat 302, a rectangular groove 303, and a rectangular base 304. The rotating hole 301 is opened on the top inner wall of the U-shaped frame 201. The rotating seat 302 is rotatably installed in the rotating hole 301. A rectangular groove 303 is opened at the bottom of the rotating seat 302. The rectangular base 304 is slidably installed in the rectangular groove 303 and is fixedly connected to the high-frequency ion generator 202.

[0026] In this embodiment, crossbars 401 are fixedly installed on both sides of the rotating base 302, and a limiting mechanism is provided between the high-frequency ion generator 202 and the crossbars 401. The limiting mechanism includes an L-shaped plate 402 and a T-shaped limiting rod 403. L-shaped plates 402 are fixedly installed at both ends of the crossbars 401, and two T-shaped limiting rods 403 are fixedly installed on the top of the high-frequency ion generator 202, with the T-shaped limiting rods 403 penetrating through the L-shaped plates 402. By providing the T-shaped limiting rods 403 and the L-shaped plates 402, the high-frequency ion generator 202 can be guided in the vertical direction, achieving stable movement of the high-frequency ion generator 202.

[0027] In this embodiment, a threaded hole 501 is provided on the inner wall of the top of the rectangular groove 303. An adjusting screw 502 is installed in the threaded hole 501. The bottom end of the adjusting screw 502 is rotatably mounted on the rectangular seat 304. A knob 503 is fixedly installed on the top end of the adjusting screw 502. By providing the adjusting screw 502, the movement of the adjusting screw 502 can move the rectangular seat 304. More specifically, a rotating groove is provided on the top of the rectangular seat 304. An annular groove is provided on the inner wall of the rotating groove. An annular seat is fixedly mounted on the adjusting screw 502, and the annular seat is rotatably connected to the annular groove. By providing the annular seat and the annular groove, the purpose of rotatably mounting the adjusting screw 502 on the rectangular seat 304 can be achieved.

[0028] In this embodiment, a control box 6 is fixedly installed on the top of the U-shaped frame 201. A drive plate 602 is slidably installed inside the control box 6. A transmission mechanism is provided between the drive plate 602 and the rotating seat 302. A hydraulic cylinder 604 is fixedly installed on one side of the control box 6. The output shaft of the hydraulic cylinder 604 is fixedly connected to the drive plate 602. The hydraulic cylinder 604 can drive the drive plate 602 to move. The transmission mechanism includes a rack seat 603 and a rotating gear 601. The rack seat 603 is fixedly installed on the drive plate 602, and the rotating gear 601 is fixedly installed on the rotating seat 302. The rack seat 603 and the rotating gear 601 mesh. By providing the rack seat 603 and the rotating gear 601, the movement of the rack seat 603 can drive the rotating gear 601 to rotate.

[0029] In this embodiment, limit grooves are provided on the front and rear inner walls of the control box 6, and limit seats are fixedly installed on the front and rear sides of the drive plate 602. The limit seats are slidably connected to the corresponding limit grooves. By setting the limit seats and limit grooves, the drive plate 602 can be guided, and the drive plate 602 can be moved stably.

[0030] The working principle of this invention is as follows: The guide roller 104 guides the conveyed polyester needle-punched nonwoven fabric. A high-frequency ion generator 202 and an ion nozzle 203 are provided. When an airflow carrying positive and negative ions is sprayed from the ion nozzle 203 onto the surface of the static-laden nonwoven fabric, the positive ions neutralize the excess negative charge on the fabric surface, and the negative ions neutralize the excess positive charge, thus eliminating static electricity. By rotating the knob 503 and the adjusting screw 502, the screw moves while rotating through the threaded hole 501. The adjusting screw 502 moves the rectangular seat 304, which in turn moves the high-frequency ion generator 202 and the ion nozzle 203. 3. The vertical movement allows for adjustment of the distance between the ion nozzle 203 and the polyester needle-punched nonwoven fabric as needed. By activating the hydraulic cylinder 604, the hydraulic cylinder 604 can move the drive plate 602 via the output shaft. The drive plate 602 can move the rack seat 603, which in turn moves the rotating gear 601. The rotating gear 601 can then rotate the rotating seat 302, which, via the rectangular seat 304, can rotate the high-frequency ion generator 202 and the ion nozzle 203. This allows for adjustment of the horizontal distance between the two ion nozzles 203 at both ends, enabling the elimination of static electricity for different polyester needle-punched nonwoven fabrics.

[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for eliminating static electricity in polyester needle-punched nonwoven fabric, characterized in that, It includes multiple support legs (101), the top of the multiple support legs (101) is mounted on the same frame (102), and a rotating shaft (103) is rotatably mounted on the inner walls of both sides of the frame (102). A guide roller (104) for conveying polyester needle-punched nonwoven fabric is fixedly mounted on the rotating shaft (103). A U-shaped frame (201) is fixedly installed on the top of the frame (102). A high-frequency ion generator (202) is provided inside the U-shaped frame (201), and multiple ion nozzles (203) are installed at equal intervals at the bottom of the high-frequency ion generator (202). A connecting mechanism is provided between the high-frequency ion generator (202) and the U-shaped frame (201). The connecting mechanism includes a rotating hole (301), a rotating seat (302), a rectangular groove (303), and a rectangular seat (304). The rotating hole (301) is opened on the top inner wall of the U-shaped frame (201). The rotating seat (302) is rotatably installed in the rotating hole (301). The bottom of the rotating seat (302) is provided with a rectangular groove (303). The rectangular seat (304) is slidably installed in the rectangular groove (303), and the rectangular seat (304) is fixedly connected to the high-frequency ion generator (202).

2. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 1, characterized in that, A crossbar (401) is fixedly installed on both sides of the rotating seat (302), and a limiting mechanism is provided between the high-frequency ion generator (202) and the crossbar (401).

3. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 2, characterized in that, The limiting mechanism includes an L-shaped plate (402) and a T-shaped limiting rod (403). Both ends of the crossbar (401) are fixedly installed with L-shaped plates (402). Two T-shaped limiting rods (403) are fixedly installed on the top of the high-frequency ion generator (202), and the T-shaped limiting rods (403) penetrate through the L-shaped plate (402).

4. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 1, characterized in that, A threaded hole (501) is provided on the inner top wall of the rectangular groove (303). An adjusting screw (502) is installed in the threaded hole (501). The bottom end of the adjusting screw (502) is rotatably mounted on the rectangular seat (304). A knob (503) is fixedly installed on the top end of the adjusting screw (502).

5. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 4, characterized in that, The top of the rectangular seat (304) is provided with a rotating groove, and the inner wall of the rotating groove is provided with an annular groove. An annular seat is fixedly installed on the adjusting screw (502), and the annular seat is rotatably connected to the annular groove.

6. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 1, characterized in that, A control box (6) is fixedly installed on the top of the U-shaped frame (201). A drive plate (602) is slidably installed inside the control box (6). A transmission mechanism is provided between the drive plate (602) and the rotating seat (302). A hydraulic cylinder (604) is fixedly installed on one side of the control box (6). The output shaft of the hydraulic cylinder (604) is fixedly connected to the drive plate (602).

7. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 6, characterized in that, The transmission mechanism includes a rack seat (603) and a rotating gear (601). The rack seat (603) is fixedly mounted on the drive plate (602), and the rotating gear (601) is fixedly mounted on the rotating seat (302). The rack seat (603) meshes with the rotating gear (601).

8. The electrostatic elimination device for polyester needle-punched nonwoven fabric according to claim 6, characterized in that, Limiting grooves are provided on the front and rear inner walls of the control box (6), and limiting seats are fixedly installed on the front and rear sides of the drive plate (602), with the limiting seats slidingly connected to the corresponding limiting grooves.

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