Rapid assembling device for electrical equipment production

By projecting the component positions onto the electrical PCB board and utilizing a rotatable, liftable placement frame and anti-detachment block design, the problem of difficult component positioning during electrical PCB board assembly is solved, enabling fast and accurate assembly.

CN223968132UActive Publication Date: 2026-03-03SUZHOU QIQIANG ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

During the assembly of electrical PCB boards, the high precision required for component positioning leads to high assembly difficulty, slow speed, and a high risk of electrical connection errors.

Method used

A projection lamp is used to project the precise position of the components onto the PCB board. Combined with a rotatable and height-adjustable placement frame design, along with springs and anti-displacement blocks, the accurate positioning of the components is ensured.

Benefits of technology

It simplifies the assembly process, improves assembly accuracy and efficiency, avoids electrical connection errors caused by positional deviations, and shortens assembly time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223968132U_ABST
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Abstract

The utility model discloses a quick assembly device for electrical equipment production, which comprises a workbench, a rotating seat is rotatably mounted at the top of the workbench, a threaded hole is formed in the rotating seat, a threaded rod is in threaded connection with the interior of the threaded hole, a lifting seat is fixedly mounted at the top of the threaded rod, and a lifting rod is fixedly mounted at the bottom of the lifting seat. A mounting groove is formed in the top of the lifting seat, a placement frame is slidably mounted in the mounting groove, a mounting frame is fixedly mounted at the top of the lifting seat, and a projection lamp is fixedly mounted at the end, away from the lifting seat, of the mounting frame; according to the utility model, the projection lamp is used for projecting the preset accurate position of each component on the surface of the electrical PCB in a clear and visual image form, so that a worker can clearly see the accurate position of each component to be assembled at a glance without tedious measurement and comparison, the installation process is greatly simplified, and the operation difficulty is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of electrical equipment manufacturing technology, specifically to a rapid assembly device for electrical equipment manufacturing. Background Technology

[0002] Electrical equipment is a collective term for a series of key devices in a power system. These devices play a vital role in the generation, transmission, distribution, control, protection, and monitoring of electrical energy. Electrical equipment refers to various devices used for transforming, distributing, protecting, controlling, and monitoring electrical energy. Based on voltage level, electrical equipment can be divided into high-voltage electrical equipment and low-voltage electrical equipment; based on application, it can be divided into industrial electrical equipment and household electrical equipment; and based on control type, it can be divided into transmission equipment, control system equipment, electrical instrumentation equipment, and power supply and distribution equipment.

[0003] In the manufacturing process of electrical equipment, a crucial step is the precise and meticulous assembly, especially the assembly of electrical PCB boards. The surface of a PCB board is densely packed with electronic components of various sizes and functions, not only numerous but also often requiring extremely high positional accuracy. When assembling electrical PCB boards, the first step is to ensure that each component is accurately placed in its predetermined position. This necessitates the use of high-precision positioning technology to ensure accurate electrical connections between components and prevent potential problems such as short circuits and open circuits. However, this high-precision positioning requirement undoubtedly increases the difficulty and time cost of assembly. Because the position of each component needs to be checked and precisely adjusted one by one, the assembly speed naturally slows down. Utility Model Content

[0004] The purpose of this invention is to provide a rapid assembly device for the production of electrical equipment, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid assembly device for electrical equipment production, comprising a workbench, a rotating seat rotatably mounted on the top of the workbench, a threaded hole inside the rotating seat, a threaded rod threadedly connected inside the threaded hole, a lifting seat fixedly mounted on the top of the threaded rod, an installation groove on the top of the lifting seat, a placement frame slidably mounted inside the installation groove, an installation bracket fixedly mounted on the top of the lifting seat, and a projection lamp fixedly mounted on the end of the installation bracket away from the lifting seat.

[0006] Preferably, a storage groove is provided on both sides of the inner cavity of the mounting groove, and a spring is fixedly installed inside the storage groove. An anti-detachment block is fixedly installed on the end of the spring away from the storage groove.

[0007] Preferably, the top of the workbench is provided with an annular groove, the bottom of the rotating seat is fixedly installed with a rotating ring, the rotating ring is rotatably installed inside the annular groove, and four handles are fixedly installed on the outside of the rotating seat.

[0008] Preferably, three handles are fixedly installed on the outer side of the lifting seat.

[0009] Preferably, the top of the anti-detachment block is provided with an arc-shaped groove, a movable seat is slidably installed inside the arc-shaped groove, a plastic rod is fixedly installed on the top of the movable seat, and a lighting lamp is fixedly installed on the top of the plastic rod.

[0010] Preferably, the bottom of the workbench is fixedly equipped with four support legs, which are symmetrically distributed in a rectangle at the four corners of the bottom of the workbench.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By projecting the precise positions of each component in advance onto the surface of the electrical PCB board in a clear and intuitive image form using a projector, the staff can see the accurate position of each component to be assembled at a glance, eliminating the need for tedious measurement and comparison, greatly simplifying the installation process and reducing the difficulty of operation. The use of the projector not only improves the accuracy of assembly, ensuring that each component can be placed in the correct position, thereby avoiding electrical connection errors or performance problems caused by positional deviations, but also greatly improves assembly efficiency. Staff can quickly and accurately install the components according to the projection guidance, reducing the time spent searching for and locating components and speeding up the production progress.

[0012] The rotating ring can rotate inside the groove, allowing the rotating seat to rotate on top of the workbench. This, in turn, rotates the lifting seat and the placement frame, which in turn rotates the electrical PCB board, facilitating operation. Additionally, the rotating seat can be manually fixed, and rotating the handle rotates the lifting seat, causing the threaded rod to rotate inside the threaded hole. This allows adjustment of the threaded rod's position within the threaded hole, thereby adjusting the height of the lifting seat and facilitating assembly operations. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present utility model.

[0014] Figure 2 This is a three-dimensional structural diagram of the rotating seat of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the lifting seat of this utility model.

[0016] Figure 4This is a partial three-dimensional structural diagram of the present invention.

[0017] In the diagram: 1. Workbench; 2. Lifting seat; 3. Anti-slip block; 4. Handle 1; 5. Support leg; 6. Plastic rod; 7. Lighting lamp; 8. Projector lamp; 9. Mounting bracket; 10. Placement frame; 11. Moving seat; 12. Handle 2; 13. Arc-shaped slide; 14. Rotating ring; 15. Rotating seat; 16. Threaded hole; 17. Spring; 18. Storage slot; 19. Mounting slot; 20. Threaded rod. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides a technical solution: a rapid assembly device for electrical equipment production, including a workbench 1, a rotating seat 15 rotatably mounted on the top of the workbench 1, a threaded hole 16 inside the rotating seat 15, a threaded rod 20 threadedly connected inside the threaded hole 16, a lifting seat 2 fixedly mounted on the top of the threaded rod 20, an installation groove 19 on the top of the lifting seat 2, a placement frame 10 slidably mounted inside the installation groove 19, an installation bracket 9 fixedly mounted on the top of the lifting seat 2, a projection lamp 8 fixedly mounted on the end of the installation bracket 9 away from the lifting seat 2, storage grooves 18 on both sides of the inner cavity of the installation groove 19, springs 17 fixedly mounted inside the storage grooves 18, and anti-detachment blocks 3 fixedly mounted on the ends of the springs 17 away from the storage grooves 18.

[0020] The working principle of the above technical solution is as follows: During use, the electrical PCB board to be assembled can be placed outside the placement frame 10, and then the placement frame 10 is installed inside the mounting slot 19. Afterwards, the projection lamp 8 can be turned on, projecting the precise positions of each pre-set component onto the surface of the electrical PCB board in a clear and intuitive image. In this way, workers can clearly see the accurate position of each component to be assembled, eliminating the need for tedious measurements and comparisons, greatly simplifying the installation process and reducing operational difficulty. The use of the projection lamp 8 not only improves the accuracy of assembly, ensuring that each component is placed in the correct position, thus avoiding electrical connection errors or performance problems caused by positional deviations, but also greatly improves assembly efficiency. Workers can quickly and accurately install components according to the projection guidance, reducing the time spent searching for and locating components and accelerating production progress. Furthermore, after the placement frame 10 is installed inside the mounting slot 19, the spring 17 and the anti-detachment block 3 work together to confine the placement frame 10 inside the mounting slot 19, preventing the PCB board from shifting during assembly and ensuring normal assembly operation.

[0021] In another implementation scheme, such as Figures 1-4 As shown, the top of the workbench 1 is provided with an annular groove, the bottom of the rotating seat 15 is fixedly installed with a rotating ring 14, the rotating ring 14 is rotatably installed inside the annular groove, four handles 12 are fixedly installed on the outside of the rotating seat 15, and three handles 12 are fixedly installed on the outside of the lifting seat 2.

[0022] The rotating ring 14 can rotate inside the ring groove, allowing the rotating seat 15 to rotate on top of the workbench 1. This, in turn, drives the lifting seat 2 and the placement frame 10 to rotate, thereby causing the electrical PCB board to rotate. This facilitates operation by the staff. Additionally, the rotating seat 15 can be manually fixed, and the lifting seat 2 can be rotated by rotating the handle 12, causing the threaded rod 20 to rotate inside the threaded hole 16. This allows adjustment of the position of the threaded rod 20 inside the threaded hole 16, thereby adjusting the height of the lifting seat 2 and facilitating assembly operations by the staff.

[0023] In another implementation scheme, such as Figures 1-4 As shown, the top of the anti-detachment block 3 is provided with an arc-shaped groove 13, and a movable seat 11 is slidably installed inside the arc-shaped groove 13. A plastic rod 6 is fixedly installed on the top of the movable seat 11, and a lighting lamp 7 is fixedly installed on the top of the plastic rod 6.

[0024] The movable seat 11 can slide inside the arc-shaped groove 13 to adjust the position of the plastic rod 6 and the lighting lamp 7, so as to facilitate lighting of the assembled position. In addition, the plastic rod 6 can be bent to improve the illumination angle and range.

[0025] In another implementation scheme, such as Figures 1-4 As shown, the bottom of the workbench 1 is fixedly equipped with four support legs 5, which are symmetrically distributed in a rectangle at the four corners of the bottom of the workbench 1.

[0026] The device can be supported by the four supporting legs 5.

[0027] Working Principle: The electrical PCB board to be assembled can be placed outside the placement frame 10, and then the placement frame 10 is installed inside the mounting slot 19. The projector 8 can then be turned on, projecting the pre-set precise positions of each component onto the surface of the electrical PCB board in a clear and intuitive image. In this way, workers can see the exact position of each component at a glance, eliminating the need for tedious measurements and comparisons, greatly simplifying the installation process and reducing operational difficulty. The use of the projector 8 not only improves assembly accuracy, ensuring that each component is placed in the correct position, thus avoiding electrical connection errors or performance problems caused by positional deviations, but also greatly improves assembly efficiency. Workers can quickly and accurately install components according to the projection guidance, reducing the need to search for and locate components. The time-saving mechanism accelerates the production progress. Furthermore, after the placement frame 10 is installed inside the mounting slot 19, the spring 17 and anti-detachment block 3 work together to confine the placement frame 10 within the mounting slot 19, preventing PCB board displacement during assembly and ensuring normal assembly operation. The rotating ring 14 can rotate within the ring groove, allowing the rotating seat 15 to rotate on top of the workbench 1, thereby driving the lifting seat 2 and placement frame 10 to rotate, which in turn drives the electrical PCB board to rotate, facilitating operator operation. Additionally, the rotating seat 15 can be manually fixed, and the handle 12 can be rotated to drive the lifting seat 2 to rotate, causing the threaded rod 20 to rotate within the threaded hole 16, thus adjusting the position of the threaded rod 20 within the threaded hole 16 and adjusting the height of the lifting seat 2, facilitating assembly operations.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid assembly device for the production of electrical equipment comprising a worktable (1), characterized in that: The top of the workbench (1) is rotatably provided with a rotating seat (15), a threaded hole (16) is formed in the rotating seat (15), a threaded rod (20) is in threaded connection with the threaded hole (16), the top of the threaded rod (20) is fixedly provided with a lifting seat (2), an installation slot (19) is formed in the top of the lifting seat (2), a placing frame (10) is slidably installed in the installation slot (19), the top of the lifting seat (2) is fixedly provided with a mounting frame (9), the mounting frame (9) is fixedly provided with a projection lamp (8) at an end away from the lifting seat (2).

2. The quick assembly device for electrical equipment production according to claim 1, characterized in that: Both sides of the installation slot (19) are provided with receiving grooves (18), the receiving grooves (18) are fixedly provided with springs (17), and the springs (17) are fixedly provided with anti-dropping blocks (3) at ends away from the receiving grooves (18).

3. The quick assembly device for electrical equipment production according to claim 1, characterized in that: The top of the workbench (1) is provided with an annular groove, the bottom of the rotating seat (15) is fixedly provided with a rotating ring (14), the rotating ring (14) is rotatably installed in the annular groove, and the outer side of the rotating seat (15) is fixedly provided with four second handles (12).

4. The quick assembly device for electrical equipment production according to claim 1, characterized in that: The outer side of the lifting seat (2) is fixedly provided with three second handles (12).

5. The quick assembly device for electrical equipment production according to claim 2, characterized in that: The top of the anti-dropping block (3) is provided with an arc-shaped sliding groove (13), the arc-shaped sliding groove (13) is slidably provided with a moving seat (11), the top of the moving seat (11) is fixedly provided with a plastic rod (6), and the top of the plastic rod (6) is fixedly provided with an illuminating lamp (7).

6. The quick assembly device for electrical equipment production according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly provided with supporting legs (5), there are four supporting legs (5), and the four supporting legs (5) are symmetrically distributed at the four corners of the bottom of the workbench (1).