Silica gel curing device for solar cell panel

Abstract

The utility model discloses a silica gel curing device for a solar cell panel, which comprises a curing box, a rotating door is hinged to the right side of the rear end of the curing box, a door handle is fixedly connected to the left side of the rear end of the rotating door, and a mounting box is mounted at the bottom of the left side of the curing box; the bubble removing mechanism is mounted at the rear end of the mounting box, a plurality of mounting plates are mounted in an inner cavity of the mounting box, and through the bubble removing mechanism, a motor drives a rotating rod and a tooth-missing gear to rotate, so that a rack moves discontinuously, and a pressing plate on a connecting block is made to hit a solar cell panel in a reciprocating manner for use; the solar cell panel can be conveniently protected, meanwhile, silica gel in the solar cell panel can be continuously extruded for bubble removal through elastic vibration, air in the curing box can be conveniently discharged through the vacuum mechanism, and pressure maintaining is conducted for a period of time after the vacuum degree reaches a certain degree so as to ensure that bubbles can be completely removed.

Description

Technical Field

[0001] This utility model relates to the field of silicone technology, and in particular to a silicone curing device for solar panels. Background Technology

[0002] Silicone used in photovoltaic modules comes in two types: single-component and two-component. Currently, two-component silicone is more widely used in large-scale production. Two-component silicone is characterized by non-heating during curing, low shrinkage, no expansion, no internal stress, and the ability to cure both on the surface and internally simultaneously, allowing for deep curing. During curing, moisture in the air reacts chemically with the hydrolyzable groups in the crosslinking agent to form substances with active hydroxyl groups. These active substances further condense with the hydroxyl groups in the base polymer, forming a three-dimensional network elastomer.

[0003] A silicone curing device for photovoltaic module production, disclosed in announcement number CN220491901U, includes a workbench with a curing chamber connected to its top. The inner top wall of the curing chamber is equipped with a temperature regulator and a humidity regulator. An inlet and an outlet are respectively located on both sides of the curing chamber, and storage slots are respectively formed on the inner walls of the inlet and outlet. Two first door plates are slidably disposed inside the storage slots, and a first bidirectional lead screw is threaded through the top of each of the two first door plates. One end of the first bidirectional lead screw passes through the curing chamber and is connected to a first motor. This invention, through the design of the first door plates and the first adjustment plate, as well as the second door plate and the second adjustment plate, creates a sealing barrier, minimizing the contact area between the curing chamber and the outside environment when a container enters. This reduces the impact on the temperature and humidity inside the curing chamber, avoids readjustment, saves time, and allows the silicone to cure more quickly. However, when curing solar panels, the aforementioned device struggles to defoam the silicone, thus affecting the sealing effect of the solar panels. Therefore, it is necessary to provide a new silicone curing device for solar panels to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a silicone curing apparatus for solar panels to overcome the above-mentioned shortcomings in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a silicone curing device for solar panels, comprising: a curing box, a rotating door hinged to the right rear end of the curing box, a door handle fixedly connected to the left rear end of the rotating door, and an installation box installed at the bottom left side of the curing box;

[0006] A defoaming mechanism is installed at the rear end of the mounting box. Several mounting plates are installed inside the mounting box. A vacuum mechanism is installed at the top of the curing chamber. Several heating rods are installed on the left and right sides of the inner cavity of the curing chamber. By setting up the defoaming mechanism, the pressure plate on the connecting block is used to reciprocate to strike the solar panel, which facilitates defoaming. By setting up the vacuum mechanism, it is easy to release the air in the curing chamber. After the vacuum degree reaches a certain level, the pressure is maintained for a period of time to ensure that the bubbles are completely removed.

[0007] As a further description of the above technical solution: the defoaming mechanism includes a motor installed at the rear end of the mounting box. The power output end of the motor is connected to a rotating rod, which is rotatably connected to the mounting box. A toothed gear is fixedly connected in the middle of the rotating rod, and a rack meshes with the right side of the toothed gear. The motor drives the rotating rod and the toothed gear to rotate, causing the rack to move intermittently, which facilitates the subsequent use of this device for defoaming.

[0008] As a further description of the above technical solution: the front and rear ends of the rack are connected to sliders, the curing box is provided with a sliding groove adapted to the rack, the curing box and the rack form a sliding connection mechanism, the curing box is provided with an installation groove adapted to the toothed gear, the sliding connection mechanism formed by the curing box and the rack facilitates the rack to move up and down, and the installation groove provided by the curing box facilitates the toothed gear to mesh with the rack.

[0009] As a further description of the above technical solution: a number of connecting blocks are fixedly connected to the right side of the rack, the number of connecting blocks corresponds to the number of mounting plates, and the connecting blocks are located above the mounting plates. A pressure plate is fixedly connected to the right side of the connecting blocks, and an elastic plate is fixedly connected to the bottom of the pressure plate. The solar panel is reciprocated by the pressure plate on the connecting blocks to facilitate defoaming. By setting the elastic plate, the solar panel is protected, and the silicone inside the solar panel can be continuously squeezed and defoamed through elastic vibration.

[0010] As a further description of the above technical solution: the vacuum mechanism includes a vacuum pump installed in the middle of the upper surface of the curing chamber. An exhaust pipe is inserted into the top of the vacuum pump, and a connecting pipe is connected to the bottom of the vacuum pump. The connecting pipe is attached to the right side of the inner wall of the curing chamber. Through the vacuum pump and the exhaust pipe, the air inside the curing chamber can be discharged. After the vacuum degree reaches a certain level, the pressure is maintained for a period of time to ensure that the air bubbles are completely removed, thereby defoaming the solar cells. The connecting pipe facilitates the uniform and rapid adsorption and treatment of the air inside the curing chamber.

[0011] As a further description of the above technical solution: the left side of the connecting pipe is provided with several air holes, which facilitates the uniform and rapid adsorption and treatment of the air inside the curing chamber.

[0012] As a further description of the above technical solution: a sealing ring is installed at the front end of the rotating door, and a slot adapted to the sealing ring is provided in the curing box. The curing box and the sealing ring form a locking connection mechanism. A positioning port is provided in the middle of the upper surface of the mounting plate. By providing the sealing ring, it is convenient to seal the inside of the curing box. By providing the positioning port, it is convenient to position the solar panel.

[0013] This invention provides a silicone curing device for solar panels. It has the following advantages:

[0014] 1. By setting up a defoaming mechanism, the motor drives the rotating rod and the toothed gear to rotate, causing the rack to move intermittently, and the pressure plate on the connecting block to reciprocate to strike the solar panel, which facilitates defoaming. By setting up an elastic plate, it is easy to protect the solar panel, and the elastic vibration can continuously squeeze and defoam the silicone inside the solar panel.

[0015] 2. Equipped with a vacuum mechanism, a vacuum pump, and an exhaust pipe, the air inside the curing chamber is easily discharged. After the vacuum level reaches a certain degree, the pressure is maintained for a period of time to ensure that the air bubbles are completely removed, thus defoaming the solar cells. The installation of connecting pipes and air holes facilitates the uniform and rapid adsorption and treatment of the air inside the curing chamber. Attached Figure Description

[0016] Figure 1 This invention provides a schematic diagram of the overall structure of a silicone curing device for solar panels. Figure 1 ;

[0017] Figure 2 This invention provides a schematic diagram of the overall structure of a silicone curing device for solar panels. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the disassembled components in this utility model. Figure 1 ;

[0019] Figure 4 This is a schematic diagram of the disassembled components in this utility model. Figure 2 ;

[0020] Figure 5 This is a schematic diagram of the defoaming mechanism in this utility model;

[0021] Figure 6This is a schematic diagram of the vacuum mechanism in this utility model.

[0022] Legend:

[0023] 1. Curing chamber; 2. Rotating door; 3. Door handle; 4. Sealing ring; 5. Mounting box; 6. Defoaming mechanism; 601. Motor; 602. Rotating rod; 603. Gear with missing teeth; 604. Rack; 605. Connecting block; 606. Pressure plate; 607. Elastic plate; 7. Mounting plate; 8. Positioning port; 9. Vacuum mechanism; 901. Vacuum pump; 902. Exhaust pipe; 903. Connecting pipe; 904. Air hole; 10. Heating rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1, Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a silicone curing device for solar panels, which can solve the problem that existing devices are difficult to defoam when curing solar panels, thus affecting the sealing effect of solar panels. The device includes a curing box 1, a rotating door 2 hinged to the right rear end of the curing box 1, a door handle 3 fixedly connected to the left rear end of the rotating door 2, and an installation box 5 installed at the bottom left side of the curing box 1.

[0026] The defoaming mechanism 6 is installed at the rear end of the mounting box 5. Several mounting plates 7 are installed in the inner cavity of the mounting box 5. A vacuum mechanism 9 is installed on the top of the curing box 1. Several heating rods 10 are installed on the left and right sides of the inner cavity of the curing box 1.

[0027] Working principle: Curing box 1 facilitates component installation; rotating door 2 and door handle 3 facilitate the sealing of curing box 1; mounting box 5 facilitates the installation of defoaming mechanism 6; defoaming mechanism 6 uses pressure plate 606 on connecting block 605 to reciprocate and strike the solar panel to facilitate defoaming; mounting plate 7 facilitates the installation of solar panel; vacuum mechanism 9 facilitates the release of air from curing box 1; after the vacuum reaches a certain level, pressure is maintained for a period of time to ensure that the bubbles are completely removed; heating rod 10 facilitates the curing of silicone adhering to the solar panel inside curing box 1.

[0028] Example 2, refer to Figure 4 , Figure 5 and Figure 6This embodiment solves the problem that existing devices struggle to defoam the silicone during the curing of solar panels, thus affecting the sealing effect of the solar panels. The silicone curing device for solar panels further includes a defoaming mechanism 6 comprising a motor 601 mounted at the rear end of the mounting box 5. The power output end of the motor 601 is connected to a rotating rod 602, which is rotatably connected to the mounting box 5. A toothed gear 603 is fixedly connected to the middle of the rotating rod 602. A rack 604 meshes with the right side of the toothed gear 603. Slider blocks are connected to the front and rear ends of the rack 604. The curing box 1 has a groove adapted to the rack 604. The curing box 1 and the rack 604 form a sliding connection mechanism. The curing box 1 has an mounting groove adapted to the toothed gear 603. Several connecting blocks 605 are fixedly connected to the right side of the mounting plate 7. The number of connecting blocks 605 corresponds to the number of mounting plates 7, and the connecting blocks 605 are located above the mounting plates 7. A pressure plate 606 is fixedly connected to the right side of the connecting blocks 605. An elastic plate 607 is fixedly connected to the bottom of the pressure plate 606. The vacuum mechanism 9 includes a vacuum pump 901 installed in the middle of the upper surface of the curing chamber 1. An exhaust pipe 902 is inserted into the top of the vacuum pump 901. A connecting pipe 903 is connected to the bottom of the vacuum pump 901. The connecting pipe 903 is attached to the right side of the inner wall of the curing chamber 1. Several air holes 904 are opened on the left side of the connecting pipe 903. A sealing ring 4 is installed at the front end of the rotating door 2. A slot adapted to the sealing ring 4 is opened in the curing chamber 1. The curing chamber 1 and the sealing ring 4 form a locking connection mechanism. A positioning port 8 is opened in the middle of the upper surface of the mounting plate 7.

[0029] Working Principle: When using this device, the solar panel to be cured with silicone is placed on the positioning port 8 for positioning. After the solar panel is positioned, the rotating door 2 is closed. The sealing ring 4 ensures a tight seal inside the curing chamber 1. After sealing, the heating rod 10 is turned on to accelerate the curing of the silicone. Simultaneously with heating, the motor 601 is turned on, driving the rotating rod 602 and the toothed gear 603 to rotate. This causes the rack 604 to move intermittently, causing the pressure plate 606 on the connecting block 605 to reciprocate and strike the solar panel, facilitating defoaming. The inclusion of an elastic plate 607 facilitates... While protecting the solar panel, the elastic vibration continuously squeezes and removes bubbles from the silicone inside the solar panel. When the defoaming mechanism 6 is opened, the vacuum pump 901 is turned on, and the air inside the curing chamber 1 is discharged through the exhaust pipe 902. After the vacuum reaches a certain level, the pressure is maintained for a period of time to ensure that the bubbles are completely removed. At the same time as the vacuum, the elastic plate 607 squeezes the solar panel to squeeze the silicone, which improves the efficiency of vacuum defoaming and thus removes bubbles from the solar cells. The connection pipe 903 and the air hole 904 facilitate the rapid and uniform adsorption of air inside the curing chamber 1.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A silicone curing device for solar panels, characterized in that, include: A curing box (1) is provided with a rotating door (2) hinged to the right rear end of the curing box (1), and a door handle (3) is fixedly connected to the left rear end of the rotating door (2). An installation box (5) is installed at the bottom left side of the curing box (1). The defoaming mechanism (6) is installed at the rear end of the mounting box (5), and several mounting plates (7) are installed in the inner cavity of the mounting box (5). A vacuum mechanism (9) is installed on the top of the curing box (1), and several heating rods (10) are installed on the left and right sides of the inner cavity of the curing box (1).

2. The silicone curing device for solar panels according to claim 1, characterized in that, The defoaming mechanism (6) includes a motor (601) installed at the rear end of the mounting box (5). The power output end of the motor (601) is connected to a rotating rod (602). The rotating rod (602) is rotatably connected to the mounting box (5). A toothed gear (603) is fixedly connected in the middle of the rotating rod (602). A rack (604) meshes with the right side of the toothed gear (603).

3. The silicone curing device for solar panels according to claim 2, characterized in that, The rack (604) has sliders connected to its front and rear ends. The curing box (1) has a sliding groove that matches the rack (604). The curing box (1) and the rack (604) form a sliding connection mechanism. The curing box (1) has an installation groove that matches the toothed gear (603).

4. The silicone curing device for solar panels according to claim 2, characterized in that, A plurality of connecting blocks (605) are fixedly connected to the right side of the rack (604). The number of connecting blocks (605) corresponds to the number of mounting plates (7), and the connecting blocks (605) are located above the mounting plates (7). A pressure plate (606) is fixedly connected to the right side of the connecting blocks (605), and an elastic plate (607) is fixedly connected to the bottom of the pressure plate (606).

5. The silicone curing device for solar panels according to claim 1, characterized in that, The vacuum mechanism (9) includes a vacuum pump (901) installed in the middle of the upper surface of the curing chamber (1). An exhaust pipe (902) is inserted into the top of the vacuum pump (901), and a connecting pipe (903) is connected to the bottom of the vacuum pump (901). The connecting pipe (903) is attached to the right side of the inner wall of the curing chamber (1).

6. The silicone curing apparatus for solar panels according to claim 5, characterized in that, The left side of the connecting pipe (903) has several air holes (904).

7. The silicone curing apparatus for solar panels according to claim 1, characterized in that, The front end of the rotating door (2) is equipped with a sealing ring (4), the curing box (1) is provided with a slot that matches the sealing ring (4), the curing box (1) and the sealing ring (4) form a locking connection mechanism, and the upper surface of the mounting plate (7) is provided with a positioning port (8).

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