Inclined rod flower basket special for photovoltaic solar silicon wafer

Abstract

The utility model relates to the technical field of photovoltaic solar silicon wafers, and discloses a special inclined rod flower basket for photovoltaic solar silicon wafers, which comprises positioning plates, a plurality of telescopic sleeves are arranged on the adjacent sides of the two positioning plates, connecting rods are slidably connected to the inner sides of the telescopic sleeves, and partition plates are rotatably connected to the left side and the right side of the outer wall of each connecting rod. A U-shaped frame is slidably connected to the middle of the outer side of the connecting rod, and a telescopic plate is rotatably connected to the outer side of the U-shaped frame. According to the photovoltaic panel silicon wafer cleaning device, the threaded block is rotated to link the rack and the circular gear, the angle of the telescopic plate is adjusted, the partition plate and the connecting rod work cooperatively, the inclination of the photovoltaic panel silicon wafer is adjusted through the telescopic sleeve, it is ensured that the silicon wafer is neat and anti-adhesion, the carried water amount can be reduced when the silicon wafer is lifted from the cleaning tank, chemical adding is reduced, and cost is saved; meanwhile, water can be indirectly saved by reducing pollution due to reduction of chemicals, on the contrary, the chemicals can be prevented from being diluted by water flow, and the angle of the partition plate can be adjusted.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic solar silicon wafer technology, and in particular to a special tilting pole flower basket for photovoltaic solar silicon wafers. Background Technology

[0002] Photovoltaic solar silicon wafers are the core components of photovoltaic power generation systems. Based on silicon, they are mainly divided into two types: monocrystalline silicon and polycrystalline silicon. Monocrystalline silicon wafers are cut from high-purity monocrystalline silicon rods through the Czochralski method or the zone melting method. To facilitate the storage and transportation of photovoltaic solar silicon wafers, a special tilting pole basket for photovoltaic solar silicon wafers is required.

[0003] This photovoltaic solar silicon wafer tilting pole basket features a main frame made of high-strength and corrosion-resistant plastic. Multiple tilting poles are arranged at specific angles on the frame, with precise spacing between them to accommodate silicon wafers of different specifications. It can store multiple photovoltaic solar silicon wafers simultaneously.

[0004] Currently available photovoltaic solar silicon wafer tilting pole baskets consist of a main frame made of plastic, positioning rods evenly and orderly fixed on the frame, and matching limiting and dividing structures. The main frame is not only lightweight and easy to move around in the production workshop, but also has excellent corrosion resistance, resisting chemical reagents and humid environments. Its sturdy and stable design can withstand the weight of a large number of silicon wafers, ensuring no deformation when fully loaded. However, in actual use, this dividing structure is not convenient for angle adjustment, and its parallel design makes it difficult to quickly drain water during cleaning. The accumulated and difficult-to-evaporate moisture will gradually corrode or affect the photovoltaic solar silicon wafers, thereby reducing the reliability of the device. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a special tilting rod flower basket for photovoltaic solar silicon wafers, which aims to improve the problem that the partition structure of the flower basket in the prior art is not convenient for angle adjustment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a special tilting rod basket for photovoltaic solar silicon wafers, comprising a positioning plate, multiple telescopic sleeves provided on adjacent sides of two positioning plates, a connecting rod slidably connected to the inner side of the telescopic sleeve, a partition plate rotatably connected to the left and right sides of the outer wall of the connecting rod, a U-shaped frame slidably connected to the middle of the outer side of the connecting rod, a telescopic plate rotatably connected to the outer side of the U-shaped frame, a circular gear rotatably connected to the middle of the inner side of the telescopic plate, a threaded block rotatably connected to the bottom of the inner side of the telescopic plate, a rack threadedly connected to the outer side of the threaded block, the rack meshing with the circular gear for transmission, and a positioning mechanism provided on the inner side of the positioning plate for fixing solar silicon wafers of different specifications.

[0007] As a further description of the above technical solution:

[0008] The positioning mechanism includes a conical gear disk, two conical gear disks are rotatably connected to the middle of the inner wall of the corresponding positioning plate, and conical gears are rotatably connected to the four sides of the inner wall of the positioning plate. The conical gears mesh with the conical gear disks. A threaded column is fixedly connected to the outer side of the conical gear, and a movable sleeve is threaded to the outer side of the threaded column. A U-shaped block is rotatably connected to the outer side of the movable sleeve through the positioning plate, and multiple U-shaped blocks are respectively engaged with the corresponding telescopic sleeves.

[0009] As a further description of the above technical solution:

[0010] The bottom of the positioning plate is provided with a mounting block, and a base is fixedly connected to the inner side of the mounting block.

[0011] As a further description of the above technical solution:

[0012] The telescopic plate has knobs rotatably connected to both the left and right sides of its outer wall. The outer side of each knob passes through the telescopic plate and is fixedly connected to the threaded block.

[0013] As a further description of the above technical solution:

[0014] A handle is rotatably connected to the middle of the outer wall of the positioning plate, and the outer side of the handle passes through the positioning plate and is fixedly connected to the conical toothed disc.

[0015] As a further description of the above technical solution:

[0016] Each of the two positioning plates has an installation groove between adjacent plates, and an installation plate is fixedly connected to the inner side of the installation groove.

[0017] As a further description of the above technical solution:

[0018] Multiple indicator slots are provided on the outer side of the telescopic sleeve on the upper side, and an observation window is provided on the outer side of the U-shaped frame on the upper side.

[0019] As a further description of the above technical solution:

[0020] The positioning plate has fixing grooves on both the front and rear sides of its top, and a positioning groove is also provided on the top of its outer wall.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by rotating the threaded block, the rack and the circular gear are driven to move together, the angle of the telescopic plate is adjusted, the partition plate and the connecting rod rotate together, and the telescopic sleeve function is used to adjust the tilt angle of the photovoltaic panel silicon wafers, ensuring that the silicon wafers are neatly arranged and preventing sticking, saving chemicals and reducing water tank pollution, achieving water saving effect, while avoiding water dilution of chemicals and further reducing chemical use, and the ability to adjust the angle of the partition plate, thereby improving the reliability of the device.

[0023] 2. In this utility model, rotating the conical gear disc drives the conical gear to rotate through meshing transmission, which in turn drives the threaded column to rotate. The threaded connection allows the movable sleeve to move smoothly along the positioning plate, driving the U-shaped block to adjust the position of the telescopic sleeve, enabling the device to fix photovoltaic silicon wafers of different sizes, thereby improving the convenience of the device. Attached Figure Description

[0024] Figure 1 This is a perspective view of a tilting pole flower basket specifically designed for photovoltaic solar silicon wafers according to this utility model;

[0025] Figure 2 This is a front view of a tilting pole flower basket specifically designed for photovoltaic solar silicon wafers according to this utility model;

[0026] Figure 3 This is a partial structural diagram of a tilting pole flower basket specifically designed for photovoltaic solar silicon wafers, as proposed in this utility model.

[0027] Figure 4 This is a partial structural exploded view of a tilting pole flower basket specifically designed for photovoltaic solar silicon wafers according to this utility model;

[0028] Figure 5 This is a partial structural exploded view of the positioning mechanism of a tilting rod flower basket for photovoltaic solar silicon wafers proposed in this utility model.

[0029] Legend:

[0030] 1. Positioning plate; 2. Positioning mechanism; 201. Conical gear disc; 202. Conical gear; 203. Threaded column; 204. Moving sleeve; 205. U-shaped block; 3. Telescopic sleeve; 4. Connecting rod; 5. Divider plate; 6. U-shaped frame; 7. Circular gear; 8. Threaded block; 9. Rack; 10. Telescopic plate; 11. Knob; 12. Observation window; 13. Indicator slot; 14. Mounting block; 15. Base; 16. Mounting slot; 17. Mounting plate; 18. Handle; 19. Fixing slot; 20. Positioning slot. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a special tilting rod basket for photovoltaic solar silicon wafers, including a positioning plate 1. Multiple telescopic sleeves 3 are provided on the adjacent side of the two positioning plates 1. A connecting rod 4 is slidably connected to the inner side of the telescopic sleeve 3. The telescopic sleeve 3 can slide along the connecting rod 4. A partition plate 5 is rotatably connected to the left and right sides of the outer wall of the connecting rod 4. The partition plate 5 can rotate along the connecting rod 4. A U-shaped frame 6 is slidably connected to the middle of the outer side of the connecting rod 4. A telescopic plate 10 is rotatably connected to the outer side of the U-shaped frame 6. A circular gear 7 is rotatably connected to the middle of the inner side of the telescopic plate 10. A threaded block 8 is rotatably connected to the bottom of the inner side of the telescopic plate 10. A rack 9 is threadedly connected to the outer side of the threaded block 8. Rotating the threaded block 8 can drive the rack 9 to move. The rack 9 meshes with the circular gear 7. Moving the rack 9 can drive the circular gear 7 to rotate through meshing transmission. A positioning mechanism 2 is provided on the inner side of the positioning plate 1. The positioning mechanism 2 is used to fix solar silicon wafers of different specifications.

[0033] Specifically, the rotating threaded block 8 can drive the rack 9 to move via a threaded connection, thereby driving the circular gear 7 to rotate, in order to adjust the rotation position and angle of the telescopic plate 10. During this process, the coordinated rotation of the partition plate 5 and the connecting rod 4, as well as the telescopic cooperation between the connecting rod 4 and the telescopic sleeve 3, can precisely adjust the tilt angle of the photovoltaic silicon wafers fixed on the partition plate 5. This design achieves the tilt adjustment of the partition plate 5 within a range of one to six degrees without changing the existing crane handling mechanism, ensuring that the silicon wafers are neatly arranged tilted to one side. This not only improves the quality of photovoltaic silicon wafer products and effectively prevents silicon wafers from sticking together, but also allows water droplets to converge and drip along the inclined surface when the silicon wafers are lifted from the cleaning tank, reducing the amount of water carried by the device, thereby reducing the need for chemical addition and saving costs. At the same time, since the amount of chemicals entering the water tank is reduced, the degree of pollution in the water tank is also reduced accordingly, indirectly achieving water-saving effects. Conversely, this also avoids the water flow diluting the chemicals in the chemical tank, further reducing the amount of chemicals used.

[0034] Reference Figure 1 and Figure 5The positioning mechanism 2 includes a conical gear disk 201. Two conical gear disks 201 are rotatably connected to the middle of the inner wall of the corresponding positioning plate 1. Conical gears 202 are rotatably connected to the four sides of the inner wall of the positioning plate 1. The conical gears 202 mesh with the conical gear disks 201. A threaded column 203 is fixedly connected to the outer side of the conical gears 202. Rotating the conical gear disks 201 can drive the conical gears 202 and the threaded column 203 to rotate through meshing transmission. A movable sleeve 204 is threadedly connected to the outer side of the threaded column 203. Rotating the threaded column 203 can drive the movable sleeve 204 to move through the threaded connection. The movable sleeve 204 can move along the positioning plate 1. A U-shaped block 205 is rotatably connected to the outer side of the movable sleeve 204 through the positioning plate 1. Multiple U-shaped blocks 205 are respectively engaged with the corresponding telescopic sleeves 3. The movement of the U-shaped blocks 205 can adjust the position of the telescopic sleeves 3.

[0035] Specifically, when the conical gear disk 201 rotates, it synchronously drives multiple conical gears 202 to rotate through a meshing transmission mechanism. As the conical gears 202 rotate, the threaded columns 203 connected to them also rotate. Through the action of the threaded connection, the moving sleeve 204 moves smoothly along the positioning plate 1, thereby driving the U-shaped block 205 installed on it to move. The movement of the U-shaped block 205 can adjust the relative position of multiple telescopic sleeves 3, so that the device can adapt to and fix photovoltaic silicon wafers of different sizes.

[0036] Reference Figure 2 , Figure 3 and Figure 5 The bottom of the positioning plate 1 is provided with a mounting block 14, and a base 15 is fixedly connected to the inner side of the mounting block 14. The base 15 inside the mounting block 14 can facilitate the fixing of the device. The left and right sides of the outer wall of the telescopic plate 10 are rotatably connected with knobs 11. The outer side of the knobs 11 passes through the telescopic plate 10 and is fixedly connected to the threaded block 8. Rotating the knobs 11 can facilitate the rotation of the telescopic plate 10. The middle of the outer wall of the positioning plate 1 is rotatably connected with a handle 18. The outer side of the handle 18 passes through the positioning plate 1 and is fixedly connected to the conical toothed disc 201. Rotating the handle 18 can facilitate the rotation of the conical toothed disc 201.

[0037] Specifically, the base 15 installed inside the mounting block 14 facilitates the fixation of the device, the operation knob 11 facilitates the manual rotation of the device, and the manual rotation of the handle 18 facilitates the rotation of the conical toothed disc 201.

[0038] Reference Figure 2 , Figure 3 and Figure 5Each of the two positioning plates 1 has an installation groove 16 between adjacent plates. An installation plate 17 is fixedly connected to the inner side of the installation groove 16 to prevent wear on the silicon wafer during disassembly and assembly. Multiple indicator grooves 13 are provided on the outer side of the upper telescopic sleeve 3, and an observation window 12 is provided on the outer side of the upper U-shaped frame 6. The indicator grooves 13 can be observed through the observation window 12 to determine the current tilt angle. Fixing grooves 19 are provided on the front and rear sides of the top of the positioning plate 1, and a positioning groove 20 is provided on the top of the outer wall of the positioning plate 1. The fixing grooves 19 and positioning grooves 20 can facilitate the fixing of the device.

[0039] Specifically, the mounting plate 17 in the mounting slot 16 can prevent the device from being worn when installing or removing silicon wafers. The corresponding indicator slot 13 can be observed through the observation window 12 to observe the current tilt angle and position of the device. The fixing slot 19 and positioning slot 20 on the positioning plate 1 can be used to fix the device to other equipment, and it can also be fixed to a flower basket whose angle cannot be adjusted.

[0040] Working principle: Before using the device, rotating the threaded block 8 first drives the rack 9 to move through the threaded connection and the circular gear 7 to adjust the rotation position and angle of the telescopic plate 10. At this time, the rotation of the partition plate 5 and the connecting rod 4, and the extension and retraction of the connecting rod 4 and the telescopic sleeve 3, can adjust the tilt angle of the photovoltaic silicon wafers fixed in the partition plate 5. In this way, without modifying the existing crane handling mechanism, the partition plate 5 can be tilted between one and six degrees, so that the silicon wafers on the partition plate 5 are neatly aligned to one side, improving the quality of the photovoltaic silicon wafers, preventing wafer sticking, and when it is lifted from the cleaning tank, the water droplets are collected and dripped down along the tilting rod, reducing the amount of water carried by the device. This can reduce the amount of chemicals added and save chemicals. Since the amount of chemicals carried into the water tank is reduced, the degree of water tank pollution is reduced, which can also save water indirectly. Conversely, it can prevent the water flow from diluting the chemicals in the chemical tank, reducing the use of chemicals.

[0041] Furthermore, by rotating the conical gear disk 201, multiple conical gears 202 can be synchronously driven to rotate through meshing transmission. As the conical gears 202 rotate, the corresponding threaded columns 203 on them rotate, thereby driving the movable sleeve 204 to move along the positioning plate 1 through the threaded connection, thereby driving the U-shaped block 205 on it to move. The relative positions of multiple telescopic sleeves 3 are adjusted by the movement of the U-shaped block 205, so that the device can fix photovoltaic silicon wafers of different sizes.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A special tilting pole basket for photovoltaic solar silicon wafers, comprising a positioning plate (1), characterized in that: Multiple telescopic sleeves (3) are provided on adjacent sides of the two positioning plates (1). A connecting rod (4) is slidably connected to the inner side of the telescopic sleeve (3). A partition plate (5) is rotatably connected to the left and right sides of the outer wall of the connecting rod (4). A U-shaped frame (6) is slidably connected to the middle of the outer side of the connecting rod (4). A telescopic plate (10) is rotatably connected to the outer side of the U-shaped frame (6). A circular gear (7) is rotatably connected to the middle of the inner side of the telescopic plate (10). A threaded block (8) is rotatably connected to the bottom of the inner side of the telescopic plate (10). A rack (9) is threadedly connected to the outer side of the threaded block (8). The rack (9) meshes with the circular gear (7) for transmission. A positioning mechanism (2) is provided on the inner side of the positioning plate (1). The positioning mechanism (2) is used to fix solar silicon wafers of different specifications.

2. The photovoltaic solar silicon wafer-specific tilting pole flower basket according to claim 1, characterized in that: The positioning mechanism (2) includes a conical gear disk (201), two conical gear disks (201) are rotatably connected to the middle of the inner wall of the corresponding positioning plate (1), and conical gears (202) are rotatably connected to the inner wall of the positioning plate (1) on all four sides. The conical gears (202) mesh with the conical gear disks (201). A threaded column (203) is fixedly connected to the outer side of the conical gear (202). A movable sleeve (204) is threadedly connected to the outer side of the threaded column (203). A U-shaped block (205) is rotatably connected to the outer side of the movable sleeve (204) through the positioning plate (1). Multiple U-shaped blocks (205) are respectively engaged with the corresponding telescopic sleeves (3).

3. The photovoltaic solar silicon wafer-specific tilting pole flower basket according to claim 1, characterized in that: The bottom of the positioning plate (1) is provided with an installation block (14), and the inner side of the installation block (14) is fixedly connected with a base (15).

4. The photovoltaic solar silicon wafer-specific tilting pole flower basket according to claim 1, characterized in that: The telescopic plate (10) has knobs (11) rotatably connected to the left and right sides of its outer wall. The outer side of the knobs (11) passes through the telescopic plate (10) and is fixedly connected to the threaded block (8).

5. A special tilting pole flower basket for photovoltaic solar silicon wafers according to claim 2, characterized in that: A handle (18) is rotatably connected to the middle of the outer wall of the positioning plate (1). The outer side of the handle (18) passes through the positioning plate (1) and is fixedly connected to the conical toothed disc (201).

6. The photovoltaic solar silicon wafer-specific tilting pole flower basket according to claim 1, characterized in that: Each of the two positioning plates (1) has an installation groove (16) between adjacent plates, and an installation plate (17) is fixedly connected to the inner side of the installation groove (16).

7. A special tilting pole flower basket for photovoltaic solar silicon wafers according to claim 1, characterized in that: Multiple indicator slots (13) are provided on the outer side of the telescopic sleeve (3) on the upper side, and an observation window (12) is provided on the outer side of the U-shaped frame (6) on the upper side.

8. A special tilting pole flower basket for photovoltaic solar silicon wafers according to claim 1, characterized in that: The positioning plate (1) has a fixing groove (19) on the front and rear sides of the top, and a positioning groove (20) is provided on the top of the outer wall of the positioning plate (1).

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