Diamond wire bus tension detection winding machine

Abstract

The utility model discloses a diamond wire bus tension detection winding machine, which belongs to the technical field of tension detection and comprises a winding plate, a central groove, a central control component, a tension detection component I, a tension detection component II, a fixed wheel, a winding wheel and an auxiliary wheel. The initial state is optimized through the reset spring, the control rod and other assemblies, convenient installation and efficient tension testing of the diamond wire bus are achieved, meanwhile, the distance between the tension detection assemblies is automatically adjusted according to the winding amount, the winding stability and the quality of the diamond wire bus are ensured, and the wire fixing stability is enhanced through the wire fixing plate and the elastic reset piece.

Description

Technical Field

[0001] This utility model belongs to the field of tension detection technology, specifically referring to a diamond wire busbar tension detection winding machine. Background Technology

[0002] In the diamond wire drawing process, a wire drawing machine is used to stretch the diamond wire to achieve the desired diameter, roundness, and shape. The wire is fed from the wire feeding device of the wire drawing machine, drawn through the wire drawing die, and then wound around the wire take-up device of the wire drawing machine. During the diamond wire drawing process, controlling the wire tension level directly affects the quality of the final product. If the wire tension is too low, phenomena such as wire misalignment will occur, making it difficult to achieve wire drawing and forming. At this time, a tension detection system is required.

[0003] The existing tension detection system has the following problems when used:

[0004] Existing tension testing systems typically use handheld measuring instruments to test diamond wire busbars, which cannot provide real-time viewing of tension test data. Additionally, the tensioning wheel is inconvenient to adjust, making it difficult to adjust the diamond wire busbar to the appropriate tension. Utility Model Content

[0005] In view of the above situation and to overcome the defects of the prior art, this utility model provides a diamond wire busbar tension detection and winding machine. By optimizing the initial state through components such as a reset spring and a control rod, it realizes convenient installation and efficient tension testing of the diamond wire busbar. At the same time, it automatically adjusts the spacing of the tension detection components according to the winding amount to ensure winding stability and diamond wire busbar quality. The wire fixing plate and elastic reset component enhance the wire fixing stability.

[0006] The technical solution adopted by this utility model is as follows: This utility model provides a diamond wire busbar tension detection and winding machine, including a winding plate, a central groove, a central control component, a tension detection component one, a tension detection component two, a fixed wheel, a winding wheel, and an auxiliary wheel. The central groove is opened on the winding plate, and the winding plate has a lifting groove one and a lifting groove two, which are axially symmetrical about the central groove. The central control component is disposed on the central groove. One end of the tension detection component one is slidably connected to the lifting groove one, and the other end of the tension detection component one is slidably connected to the central control component. One end of the tension detection component two is slidably connected to the lifting groove two, and the other end of the tension detection component two is slidably connected to the central control component. The fixed wheel is rotatably connected to the winding plate, and the winding wheel is rotatably connected to the winding plate. The winding wheel and the fixed wheel are axially symmetrical. The auxiliary wheel is rotatably connected to the winding plate, and the auxiliary wheel and the winding wheel are axially symmetrical.

[0007] The central control component includes a control cavity, which is a hollow cuboid. The control cavity is mounted on the inner wall of the central groove via its outer wall. A sliding groove 1 is formed on one side wall of the control cavity, and a sliding groove 2 is formed on the other side wall of the control cavity. The sliding groove 1 and sliding groove 2 are centrally symmetrical. A control rod is rotatably connected to the inner bottom wall of the control cavity. The other end of the control rod passes through the upper wall of the control cavity. The control rod is equipped with a reset wheel. A reset spring is provided at one end of the control rod. One end of the reset spring is connected to the bottom wall of the reset wheel, and the other end of the reset spring is connected to the inner upper wall of the control cavity. A control handle is provided at the other end of the control rod.

[0008] Furthermore, the tension detection assembly includes a slider, a tension tester, a connecting rod, and a tension control wheel. The slider is slidably connected to the lifting groove, one end of the tension tester is located on the slider, one end of the connecting rod is rotatably connected to the tension tester, and the tension control wheel is located on the other end of the connecting rod.

[0009] The tension tester has a lifting slide rod on its side wall, which is slidably connected to a sliding groove. The outer wall of the lifting slide rod meshes with a reset wheel.

[0010] The internal structure of tension detection component two is the same as that of tension detection component one.

[0011] The winding plate has a rotating rod rotatably connected to its bottom wall. The rotating rod passes through the winding plate and is connected to the winding wheel. A drive motor is provided on the bottom wall of the winding plate, and the output shaft of the drive motor is connected to the rotating rod.

[0012] Furthermore, the upper wall of the take-up plate is provided with an inlet plate, the inlet plate is provided with an inlet groove, and a wire fixing plate is movably installed on the inner upper wall of the inlet groove.

[0013] The bottom wall of the winding plate is provided with a support seat.

[0014] The beneficial effects of this utility model by adopting the above structure are as follows:

[0015] In the initial state, the reset spring, control rod, and reset wheel enable the lifting slide to move tension detection component one to the top of lifting groove one, while tension detection component two is located at the bottom of lifting groove two. This ensures that the distance between the two is maximized, providing sufficient space for subsequent installation of diamond wire busbars and tension testing.

[0016] During the winding process, the diamond wire rod passes sequentially above and below the tension control wheel for tension testing. By comparing the readings of the two tension testers, the ductility of the diamond wire rod can be quickly determined, thereby identifying quality problems in a timely manner, avoiding the use of poor-quality diamond wire rod, and improving work efficiency.

[0017] This device can automatically adjust the distance between tension detection components according to the amount of diamond wire being wound, avoiding a decrease in winding effect due to over-winding, and ensuring the stability of the winding process and the winding quality of the diamond wire.

[0018] The wire fixing plate presses and fixes the diamond wire busbar in the wire inlet groove, ensuring the stability of the diamond wire busbar during the winding process. At the same time, the elastic reset component in the wire fixing plate can be adjusted according to the rotational force of the winding wheel, further enhancing the stability and reliability of the wire fixing. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] Figure 1 A three-dimensional structural diagram of the diamond wire busbar tension detection and winding machine provided by this utility model. Figure 1 ;

[0021] Figure 2 A three-dimensional structural diagram of the diamond wire busbar tension detection and winding machine provided by this utility model. Figure 2 ;

[0022] Figure 3 for Figure 1 Top view;

[0023] Figure 4 A three-dimensional structural diagram of the central control component provided by this utility model;

[0024] Figure 5 for Figure 4 A sectional view;

[0025] Figure 6 for Figure 3 A magnified view of a section at point A in the middle;

[0026] Figure 7 A three-dimensional structural schematic diagram of the tension detection component provided by this utility model;

[0027] Figure 8 for Figure 1 The main view.

[0028] In the attached diagram: 1. Rewinding plate; 2. Center groove; 3. Center control assembly; 4. Tension detection assembly one; 5. Tension detection assembly two; 6. Fixed wheel; 7. Rewinding wheel; 8. Auxiliary wheel; 9. Lifting groove one; 10. Lifting groove two; 11. Control cavity; 12. Sliding groove one; 13. Sliding groove two; 14. Control rod; 15. Reset wheel; 16. Reset spring; 17. Control handle; 18. Slider; 19. Tension tester; 20. Connecting rod; 21. Tension control wheel; 22. Lifting slide bar; 23. Rotating rod; 24. Drive motor; 25. Inlet plate; 26. Inlet groove; 27. Wire fixing plate; 28. Support base. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] like Figures 1-8As shown, this utility model provides a diamond wire busbar tension detection and winding machine, including a winding plate 1, a central groove 2, a central control component 3, a tension detection component one 4, a tension detection component two 5, a fixed wheel 6, a winding wheel 7, and an auxiliary wheel 8. The central groove 2 is formed on the winding plate 1, and the winding plate 1 has a lifting groove one 9 and a lifting groove two 10, which are symmetrically arranged about the central groove 2. The central control component 3 is located on the central groove 2, and one end of the tension detection component one 4 slides. The tension detection component 4 is slidably connected to the central control component 3 at one end, which is connected to the lifting groove 9. The tension detection component 5 is slidably connected to the lifting groove 10 at one end, which is also slidably connected to the central control component 3 at the other end. The fixed wheel 6 is rotatably connected to the winding plate 1. The winding wheel 7 is rotatably connected to the winding plate 1. The winding wheel 7 and the fixed wheel 6 are axially symmetrical. The auxiliary wheel 8 is rotatably connected to the winding plate 1. The auxiliary wheel 8 and the winding wheel 7 are axially symmetrical.

[0032] The central control component 3 includes a control cavity 11, which is a hollow cuboid. The control cavity 11 is mounted on the inner wall of the central groove 2 through its outer wall. A sliding groove 12 is formed on one side wall of the control cavity 11, and a sliding groove 13 is formed on the other side wall of the control cavity 11. The sliding grooves 12 and 13 are centrally symmetrical. A control rod 14 is rotatably connected to the inner bottom wall of the control cavity 11. The other end of the control rod 14 passes through the upper wall of the control cavity 11. A reset wheel 15 is provided on the control rod 14. A reset spring 16 is provided on one end of the control rod 14. One end of the reset spring 16 is connected to the bottom wall of the reset wheel 15, and the other end of the reset spring 16 is connected to the inner upper wall of the control cavity 11. A control handle 17 is provided on the other end of the control rod 14.

[0033] The tension detection assembly 4 includes a slider 18, a tension tester 19, a connecting rod 20, and a tension control wheel 21. The slider 18 is slidably connected to the lifting groove 9. One end of the tension tester 19 is located on the slider 18. One end of the connecting rod 20 is rotatably connected to the tension tester 19. The tension control wheel 21 is located on the other end of the connecting rod 20. A lifting slide rod 22 is provided on the side wall of the tension tester 19. The lifting slide rod 22 is slidably connected to the sliding groove 12. The outer wall of the lifting slide rod 22 meshes with the reset wheel 15. The internal structure of the tension detection assembly 5 is the same as that of the tension detection assembly 4.

[0034] A rotating rod 23 is rotatably connected to the bottom wall of the take-up plate 1. The rotating rod 23 passes through the take-up plate 1 and is connected to the take-up wheel 7. A drive motor 24 is provided on the bottom wall of the take-up plate 1. The output shaft end of the drive motor 24 is connected to the rotating rod 23. A wire inlet plate 25 is provided on the upper wall of the take-up plate 1. A wire inlet groove 26 is opened on the wire inlet plate 25. A wire fixing plate 27 is movably installed on the inner upper wall of the wire inlet groove 26. A support seat 28 is provided on the bottom wall of the take-up plate 1.

[0035] In the initial state, the return spring 16, through the control rod 14 and the return wheel 15, causes the lifting slide rod 22 to drive the tension detection component 1 4 to the uppermost end of the lifting groove 1 9, and the tension detection component 2 5 to the lowermost end of the lifting groove 2 10, with the distance between the two being the longest.

[0036] In practical use, the user rotates the control handle 17 with one hand to drive the control rod 14 to overcome the elastic force of the return spring 16, thereby reducing the distance between the tension detection components 1 4 and 2 5 on both sides. The user's other hand grasps the diamond wire, allowing it to pass through the inlet groove 26, the lower end of the fixed wheel 6, the upper end of the tension detection component 1 4, the lower end of the tension detection component 2 5, the upper end of the auxiliary wheel 8, and the lower end of the winding wheel 7 in sequence, and fixes the end of the diamond wire on the winding wheel 7. Then, the drive motor 24 is started, and the drive motor 24 rotates to drive the rotating rod 23 to rotate, which in turn drives the winding wheel 7 to wind the diamond wire. During the winding process of the diamond wire, the wire fixing plate 27 will press and fix the diamond wire in the inlet groove 26. Moreover, the wire fixing plate 27 is equipped with an elastic reset component. When the rotational force of the drive motor 24 driving the winding wheel 7 through the rotating rod 23 is greater than the elastic force of the reset component, it will pull the diamond wire along the winding wheel 7 to wind it.

[0037] During the winding process, the diamond wire busbar will be positioned below and above the tension control wheel 21 respectively. Tension tests will be performed on the position of the diamond wire busbar. When the readings of the tension tester 19 are the same, it indicates that the ductility of the diamond wire busbar is high. When the readings of the tension tester 19 are different or even significantly different, it indicates that the ductility of the diamond wire busbar is poor. When the ductility of the diamond wire busbar is poor and there is indeed a problem with the tension of the diamond wire busbar, it proves that the overall quality of the diamond wire busbar is poor. It is necessary to remove the diamond wire busbar being tested and replace it with a new diamond wire busbar for measurement to improve work efficiency.

[0038] During the winding process, the speed of the drive motor 24 may be difficult to control, resulting in too much or too little diamond wire being wound. When too little diamond wire is wound, the distance between tension detection component 1 4 and tension detection component 2 5 will decrease again, that is, the distance between the two sliders 18 will decrease until they are parallel. At this time, the reaction force of the return spring 16 will become larger and larger. When too much diamond wire is wound, the two sliders 18 are driven by the reaction force of the return spring 16 to rotate the control rod 14 and the return wheel 15. Through the lifting slide rods 22 on both sides, the distance between the two sliders 18 will increase, preventing the problem of poor winding effect caused by too much diamond wire.

[0039] The above is the overall workflow of this utility model. Simply repeat these steps the next time you use it.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A diamond wire mother line tension detection winder characterized by, The utility model provides a center control assembly, a tension detection assembly one, a tension detection assembly two, a fixed wheel, a winding wheel and an auxiliary wheel, the center control assembly is located on the center groove, one end of the tension detection assembly one is slidably connected on the lifting groove one, the other end of the tension detection assembly one and the center control assembly are slidably connected, one end of the tension detection assembly two is slidably connected on the lifting groove two, the other end of the tension detection assembly two and the center control assembly are slidably connected, the fixed wheel is rotatably connected on the winding plate, the winding wheel is rotatably connected on the winding plate, the winding wheel and the fixed wheel are axially symmetrical, the auxiliary wheel is rotatably connected on the winding plate, and the auxiliary wheel and the winding wheel are axially symmetrical.

2. The diamond wire busbar tension detection winding machine according to claim 1, characterized in that, The center control assembly includes a control cavity, the control cavity is internally hollow and cuboid, the control cavity is installed on the inner wall of the center groove through its outer wall, a sliding groove one is formed in the side wall of one end of the control cavity, a sliding groove two is formed in the side wall of the other end of the control cavity, the sliding groove one and the sliding groove two are centrally symmetrical, a control rod is rotatably connected to the inner bottom wall of the control cavity, the other end of the control rod penetrates the upper wall of the control cavity, a reset wheel is arranged on the control rod, a reset spring is arranged on one end of the control rod, one end of the reset spring is connected to the bottom wall of the reset wheel, the other end of the reset spring is connected to the inner upper wall of the control cavity, and a control handle is arranged on the other end of the control rod.

3. The diamond wire busbar tension detection winding machine according to claim 2, characterized in that, The tension detection assembly one includes a sliding block, a tension tester, a connecting rod and a tension control wheel, the sliding block is slidably connected to the lifting groove one, one end of the tension tester is arranged on the sliding block, one end of the connecting rod is rotatably connected to the tension tester, and the tension control wheel is arranged on the other end of the connecting rod.

4. The diamond wire busbar tension detection winding machine according to claim 3, characterized in that, A lifting slide rod is arranged on the side wall of the tension tester and slidably connected to the sliding groove one, and the outer wall of the lifting slide rod is engaged with the reset wheel.

5. The diamond wire busbar tension detection winding machine according to claim 4, characterized in that, The internal structure of the tension detection assembly two is same with the internal structure of the tension detection assembly one.

6. The diamond wire busbar tension detection winding machine according to claim 5, characterized in that, A rotating rod is rotatably connected to the bottom wall of the winding plate, the rotating rod penetrates the winding plate and is connected to the winding wheel, a drive motor is arranged on the bottom wall of the winding plate, and the output shaft end of the drive motor is connected to the rotating rod.

7. The diamond wire busbar tension detection winding machine according to claim 6, characterized in that, A wire inlet plate is arranged on the upper wall of the winding plate, a wire inlet groove is formed in the wire inlet plate, and a wire fixing plate is movably mounted on the inner upper wall of the wire inlet groove.

8. The diamond wire busbar tension detection winding machine according to claim 7, characterized in that, A supporting seat is arranged on the bottom wall of the winding plate.

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