Vehicle-mounted charger modular device with temperature adaptive protection

The design of the cooling fan and top-mounted module solves the safety problem of vehicle chargers under high temperatures, realizes temperature adaptive protection, extends service life and prevents fires.

CN223978456UActive Publication Date: 2026-03-06SHENZHEN XINHUICHENG TECH CO LTD
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Patent Information

Application Number
CN202520532469.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-06
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing vehicle chargers generate excessive internal heat when multiple devices are charging simultaneously or fast charging, leading to aging of electronic components, battery damage, and fire risks. Existing devices have failed to effectively solve this problem.

Method used

It uses a cooling fan and a temperature sensor together. The cooling fan accelerates heat dissipation when the temperature is high. When the temperature exceeds the maximum limit, the eject module disconnects the charger from the car interface through the eject rod to prevent it from continuing to work.

Benefits of technology

Effectively control charger temperature, extend service life, prevent fires, and ensure charging safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle-mounted charger modularized device with temperature adaptive protection, which belongs to the technical field of vehicle-mounted chargers and comprises a vehicle-mounted charger body and a top seat, and the top seat is fixedly mounted at the top of the vehicle-mounted charger body. The LED lamp further comprises a heat dissipation assembly, the heat dissipation assembly comprises a heat dissipation fan, and the heat dissipation fan is installed on one side of the top face of the top base. According to the vehicle-mounted charger, the cooling fan and the temperature sensor are arranged to be used in cooperation, the vehicle-mounted charger is simple in structure, convenient to use and practical, when the temperature is higher than the optimal working temperature range, cooling of the vehicle-mounted charger body can be accelerated through the cooling fan, the working efficiency of the vehicle-mounted charger body is improved, and the service life of the vehicle-mounted charger body is prolonged; when the temperature is higher than the highest working temperature, the vehicle-mounted charger body is ejected out through the ejector rod, and the vehicle-mounted charger body is disconnected from the automobile interface, so that faults and even fire caused by continuous working are prevented.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle charger technology, specifically a modular vehicle charger device with temperature adaptive protection. Background Technology

[0002] A car charger is a device specifically designed for charging electronic devices inside a vehicle. It converts the DC power from the car's cigarette lighter socket or other power outlets into voltage and current suitable for charging various electronic devices. It features multiple functions, such as multiple different types of interfaces to meet the simultaneous charging needs of multiple devices, support for fast charging protocols to quickly replenish device power, and multiple safety protection functions to ensure charging safety.

[0003] A search revealed that Chinese Patent Publication No. CN215580432U discloses a vehicle charger. This vehicle charger includes a housing, a cable winding assembly, and a data cable. The housing has a mounting cavity. The cable winding assembly is disposed within the mounting cavity and includes a cable winder and a circuit board connected to each other. The cable winder has a circumferential direction and an axial direction perpendicular to the circumferential direction. The plane containing the circuit board is parallel to the axial direction. At least one of the cable winder and the circuit board is rotatably connected to the cavity wall of the mounting cavity. The data cable is wound around the cable winder along the circumferential direction, with one end electrically connected to the circuit board and the other end movably passing through the housing. This utility model aims to facilitate the storage of the data cable while reducing the overall size of the vehicle charger.

[0004] However, this device also has the following drawbacks:

[0005] When a car charger charges multiple devices simultaneously or charges devices that support fast charging, the power components inside the car charger generate a lot of heat as they handle large currents and power. Excessive temperature may accelerate the aging of the electronic components inside the car charger, shortening the charger's lifespan. It may also damage the batteries of the electronic devices being charged, reducing their range and lifespan. More seriously, overheating may cause charger malfunctions or even fires. This device does not solve this problem. Utility Model Content

[0006] The purpose of this invention is to provide a modular on-board charger device with temperature adaptive protection. By using a cooling fan and a temperature sensor in conjunction, when the temperature exceeds the optimal operating temperature range, the cooling fan will accelerate the heat dissipation of the on-board charger body, improving the working efficiency and service life of the on-board charger body. By setting up an ejection module, when the temperature exceeds the maximum operating temperature, the ejection rod will push the on-board charger body out, disconnecting the on-board charger body from the car interface, preventing continued operation from causing malfunctions or even fires, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A modular on-board charger device with temperature adaptive protection includes an on-board charger body and a top mount, wherein the top mount is fixedly installed on the top of the on-board charger body.

[0009] It also includes a heat dissipation component, which includes a cooling fan mounted on one side of the top surface of the top mount;

[0010] It also includes an ejection module, which includes an ejection rod. A limit plate is fixedly installed on the top of the ejection rod. The ejection rod and the limit plate are slidably installed inside the mounting sleeve. A spring is slidably installed inside the mounting sleeve. The bottom of the spring abuts against the top of the limit plate, and the top of the spring abuts against the top inner wall of the mounting sleeve. Two sets of locking blocks are provided on both sides of the limit plate.

[0011] Preferably, the mounting sleeve has two sets of snap-fit ​​grooves on both sides, and the snap-fit ​​block slides into the snap-fit ​​grooves.

[0012] Preferably, a permanent magnet is fixedly installed on one side of the snap-fit ​​block, and the snap-fit ​​block and the permanent magnet are slidably installed in the mounting groove opened inside the limiting plate.

[0013] Preferably, an electromagnet is provided on one side of the permanent magnet, the magnetic poles of the electromagnet face the permanent magnet, and the electromagnet is fixedly installed in the mounting groove.

[0014] Preferably, the ejector module is installed inside the top seat, and the bottom of the top seat has two sets of through holes, with the ejector rod slidingly engaged with the through holes.

[0015] Preferably, two sets of charging ports are provided on the other side of the top of the top seat, and the charging ports are fixedly connected to the top seat.

[0016] Preferably, a temperature sensor is installed on one side of the surface of the vehicle charger body, and the temperature sensor is fixedly connected to the vehicle charger body.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This utility model uses a cooling fan and a temperature sensor in combination, resulting in a simple and convenient structure. When the temperature exceeds the optimal operating temperature range, the cooling fan accelerates the heat dissipation of the vehicle charger body, improving its working efficiency and lifespan. Furthermore, by incorporating an ejection module, when the temperature exceeds the maximum operating temperature, the ejection rod will push the vehicle charger body out, disconnecting it from the car's interface and preventing continued operation from causing malfunctions or even fires. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the top seat structure;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the mounting sleeve;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the limiting plate.

[0023] In the diagram: 1. Car charger body; 2. Top mount; 3. Cooling fan; 4. Ejection module; 401. Ejection rod; 402. Limiting plate; 403. Mounting sleeve; 404. Spring; 405. Snap-fit ​​block; 406. Snap-fit ​​groove; 407. Permanent magnet; 408. Mounting slot; 409. Electromagnet; 5. Through hole; 6. Charging port; 7. Temperature sensor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution:

[0026] A modular on-board charger with temperature adaptive protection includes an on-board charger body 1 and a top mount 2. The top mount 2 is fixedly installed on the top of the on-board charger body 1. Two sets of charging ports 6 are provided on the other side of the top of the top mount 2. The charging ports 6 are fixedly connected to the top mount 2. The device also includes a heat dissipation component, which includes a cooling fan 3. The cooling fan 3 is installed on one side of the top surface of the top mount 2. A temperature sensor 7 is installed on one side of the surface of the on-board charger body 1. The temperature sensor 7 is fixedly connected to the on-board charger body 1. The cooling fan 3 and the temperature sensor 7 are electrically connected to the main control circuit board inside the on-board charger body 1.

[0027] By setting temperature sensor 7, the operating temperature of the vehicle charger body 1 can be monitored and the temperature information can be transmitted to the main control circuit board. When the temperature is higher than the optimal operating temperature range of the vehicle charger body 1, the main control circuit board will turn on the cooling fan 3. The cooling fan 3 can accelerate the airflow and quickly remove the heat generated by the vehicle charger body 1, preventing its performance from deteriorating or malfunctioning due to excessive temperature. The temperature of the vehicle charger body 1 can be controlled within a reasonable range, extending the service life of the vehicle charger body 1.

[0028] It also includes an ejection module 4, which includes an ejection rod 401. A limiting plate 402 is fixedly installed on the top of the ejection rod 401. The ejection rod 401 and the limiting plate 402 are slidably installed inside the mounting sleeve 403. A spring 404 is slidably installed inside the mounting sleeve 403. The bottom of the spring 404 abuts against the top of the limiting plate 402, and the top of the spring 404 abuts against the top inner wall of the mounting sleeve 403. Two sets of locking blocks 405 are provided on both sides of the limiting plate 402, and two sets of locking grooves 406 are provided on both sides of the mounting sleeve 403. The locking blocks 405 and the locking grooves 406 are slidably engaged. One side of the locking block 405 is fixed. A permanent magnet 407 is installed, with the two sets of permanent magnets 407 facing opposite magnetic poles toward the electromagnet 409. The snap-fit ​​block 405 and the permanent magnet 407 are slidably installed in the mounting groove 408 inside the limiting plate 402. An electromagnet 409 is provided on one side of the permanent magnet 407. The electromagnet 409 is electrically connected to the commutator integrated on the main control circuit board inside the vehicle charger body 1. The magnetic pole of the electromagnet 409 faces the permanent magnet 407. The electromagnet 409 is fixedly installed in the mounting groove 408. The ejector module 4 is installed inside the top seat 2. Two sets of through holes 5 are opened at the bottom of the top seat 2. The ejector rod 401 is slidably engaged with the through holes 5.

[0029] By setting up the electromagnet 409, the direction of the current passing through the electromagnet 409 can be changed by the commutator integrated on the main control circuit board, thereby changing the direction of the magnetic poles of the electromagnet 409. When used in conjunction with the permanent magnet 407, it can push the latching block 405 outward to latch with the latching slot 406, or pull the latching block 405 out of the latching slot 406. This ensures that the ejector rod 401 is retracted inside the mounting sleeve 403 when the vehicle charger body 1 is working normally. When the temperature is higher than the maximum operating temperature, the ejector rod 401 can be pushed out downward by the compressed spring 404 to push the vehicle charger body 1 out of the car interface, preventing continued operation from causing malfunctions or even fires.

[0030] In practical use, move the device to the designated position, align the car charger body 1 with the external car interface and insert it. The electronic device can then be charged through the charging port 6. During the insertion of the car charger body 1 into the car interface, the push rod 401 is pushed back into the mounting sleeve 403 by both sides of the car interface, compressing the spring 404. Simultaneously, the commutator integrated on the main control circuit board controls the current to flow forward through the limiting coil of the electromagnet 409, causing the electromagnet 409 to push the permanent magnet 407 outward. The permanent magnet 407 then pushes the locking block 405 outward. When the locking block... When block 405 aligns with slot 406, it automatically enters slot 406 and locks push rod 401. When temperature sensor 7 detects that the operating temperature of the vehicle charger body 1 is higher than the maximum operating temperature, the commutator integrated in the main control circuit board inside the vehicle charger body 1 changes the current direction of electromagnet 409, causing the magnetic poles to reverse. This, through magnetic attraction, drives two sets of permanent magnets 407 to move into the mounting slot 408, causing block 405 to push from slot 406. The compressed spring 404 pushes push rod 401 downward, thereby pushing the vehicle charger body 1 out of the car socket.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vehicle charger modular device with temperature adaptive protection, characterized by: Including car charger body (1) and top seat (2), top seat (2) is fixedly installed with the top of car charger body (1); It also includes a heat dissipation assembly, which includes a heat dissipation fan (3), and the heat dissipation fan (3) is installed on one side of the top surface of the top seat (2); It also includes an ejection module (4), which includes an ejection rod (401), and the top of the ejection rod (401) is fixedly installed with a limiting plate (402), and the ejection rod (401) and the limiting plate (402) are slidingly installed in the inside of a mounting sleeve (403), and a spring (404) is slidingly installed in the inside of the mounting sleeve (403), the bottom of the spring (404) abuts against the top of the limiting plate (402), the top of the spring (404) abuts against the top inner wall of the mounting sleeve (403), and two groups of clamping blocks (405) are arranged on both sides of the limiting plate (402).

2. The vehicle charger modular device with temperature adaptive protection of claim 1, wherein: Two groups of clamping grooves (406) are formed in the two sides of the mounting sleeve (403), and the clamping blocks (405) and the clamping grooves (406) are slidingly matched.

3. The vehicle charger modular device with temperature adaptive protection of claim 1, wherein: A permanent magnet (407) is fixedly installed on one side of the clamping block (405), and the clamping block (405) and the permanent magnet (407) are slidingly installed in a mounting groove (408) formed in the inside of the limiting plate (402).

4. The vehicle charger modular device with temperature adaptive protection of claim 3, wherein: An electromagnet (409) is arranged on one side of the permanent magnet (407), the magnetic pole of the electromagnet (409) faces the permanent magnet (407), and the electromagnet (409) is fixedly installed in the mounting groove (408).

5. The temperature self-adaptive protected on-board charger modular device of claim 1, wherein: The ejection module (4) is installed in the inside of the top seat (2), two groups of through holes (5) are formed in the bottom of the top seat (2), and the ejection rod (401) and the through holes (5) are slidingly matched.

6. The temperature self-adaptive protected on-board charger modular device of claim 1, wherein: Two groups of charging jacks (6) are arranged on the other side of the top of the top seat (2), and the charging jacks (6) are fixedly connected with the top seat (2).

7. The temperature self-adaptive protected on-board charger modular device of claim 1, wherein: A temperature sensor (7) is installed on one side of the surface of the car charger body (1), and the temperature sensor (7) is fixedly connected with the car charger body (1).

Citation Information

Patent Citations

  • Vehicle-mounted charger

    CN215580432U