High-efficiency preserved szechuan pickle dehydration device

Abstract

The utility model relates to the technical field of dewatering devices, and discloses a high-efficiency preserved szechuan pickle dewatering device which comprises a conical barrel, a barrel cover and a double-layer fixing frame, a stirring shaft penetrates through the middle of the barrel cover and is fixedly connected with the barrel cover, and stirring rods which are evenly distributed are fixedly installed at the left end and the right end of the stirring shaft. Detachable cutters are installed at the opposite ends of the stirring rods, first pin rods which are evenly distributed penetrate through the position, close to the edge, of the barrel cover, lug plates which are evenly distributed are fixedly connected to the position, close to the upper side, of the outer wall of the conical barrel, and a fixing sleeve is fixedly installed at the position, close to the lower end, of the outer side of the conical barrel; and a fixing ring is fixedly mounted on a lower-layer plate of the double-layer fixing frame. By means of the ingenious structural design, multiple operations such as chopping, stirring and centrifugal dewatering of preserved szechuan pickles are integrated, multiple functions are integrated, the processing efficiency is improved, carrying and transferring operations among traditional working procedures are omitted, and the whole process is more concise and efficient.

Description

Technical Field

[0001] This utility model relates to the field of dehydration device technology, and in particular to a high-efficiency pickled mustard tuber dehydration device. Background Technology

[0002] In the production and processing of pickled mustard tubers, dehydration and related pre-treatment processes play a crucial role in product quality and production efficiency. Traditional processing methods for pickled mustard tubers have many drawbacks. Regarding the dehydration stage, the commonly used natural sun-drying method is significantly affected by weather conditions. Rainy weather severely hinders the dehydration process and may even lead to mold growth, greatly impacting product quality. While mechanical pressing is relatively more efficient, it is difficult to ensure uniform dehydration, easily resulting in some tubers being over-dehydrated, leading to a poorer taste, while others are under-dehydrated, which is detrimental to subsequent processing and preservation.

[0003] In the pretreatment process of pickled mustard tubers before salting and dehydration, the traditional method often involves transporting the washed tubers to a separate chopping machine for chopping, and then transferring them to the pickling area for salting. This process is cumbersome, consuming a lot of manpower and resources, and the repeated handling and transfer can easily lead to the loss of raw materials. At the same time, under the traditional method, the chopped tubers and salt are not mixed evenly, the salting and dehydration time is long, and the efficiency is low, making it difficult to meet the needs of large-scale industrial production. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-efficiency pickled mustard tuber dehydration device that integrates multiple functions such as chopping, stirring, and centrifugal dehydration, simplifies the process, improves production efficiency, and solves some of the problems mentioned in the background technology.

[0005] This utility model provides the following technical solution: a high-efficiency pickled mustard tuber dehydration device, comprising a conical cylinder, a lid, and a double-layer fixing frame. A stirring shaft is connected through and fixedly to the middle of the lid. Stirring rods are fixedly installed at both ends of the stirring shaft, and detachable cutters are installed at opposite ends of the stirring rods. A pin is evenly distributed through the lid near the edge. Ear plates are evenly distributed fixedly connected to the outer wall of the conical cylinder near the upper side. A fixing sleeve is fixedly installed on the outer side of the conical cylinder near the lower end. A fixing ring is fixedly installed on the lower plate of the double-layer fixing frame. Evenly distributed ball bearings are rotatably installed on the upper end of the fixing ring. A slide rail is provided at the middle of the lower end of the rolled edge of the fixing sleeve.

[0006] Furthermore, a hydraulic rod is installed diagonally between the upper and lower plates of the double-layer fixing frame, and a sliding rod and sliding cylinder structure is installed diagonally between the upper and lower plates of the double-layer fixing frame, ensuring the rationality of the structural design and making it more flexible and versatile in use.

[0007] Furthermore, a geared motor is fixedly installed on the upper end of the upper plate of the double-layer fixed frame. The output end of the geared motor is fixedly connected to the upper end of the stirring shaft. The geared motor can better control the rotation speed of the stirring rod, while also providing greater torque and a longer service life.

[0008] Furthermore, the pin is detachably plugged into the ear plate, and the upper end of the ball is rotatably connected to the inside of the slide rail, resulting in a simple and practical structure.

[0009] Furthermore, three sets of pins arranged in a circular array are inserted through the rolled edge of the fixing sleeve at the middle position, and three sets of locking holes arranged in a circular array are provided on the fixing ring. The locking holes are adapted to the pins and are used for locking the conical cylinder. The device can achieve multiple movement modes through a simple structure.

[0010] Furthermore, a filter plate is fixedly installed inside the conical cylinder near the lower side, and a water outlet is provided at the lower end of the conical cylinder. The inner wall of the conical cylinder is provided with evenly distributed annular grooves near the lower side. The filter plate can also support the pickled mustard tuber, making its bottom suspended, so that excess water can be better removed downwards under the action of gravity and flow out from the water outlet.

[0011] The advantages of this utility model are as follows:

[0012] 1. This device integrates multiple operations such as chopping, stirring, and centrifugal dehydration of pickled mustard tubers through ingenious structural design, achieving multi-functional integration. During the processing, the residual moisture on the surface of the pickled mustard tubers is first quickly removed by centrifugal motion. Then, the cutter on the stirring rod is used to chop the pickled mustard tubers appropriately. Finally, the salt and pickled mustard tubers are evenly mixed by stirring, which accelerates the salting and dehydration process. This design not only improves processing efficiency but also eliminates the traditional handling and transfer operations between processes, making the whole process simpler and more efficient.

[0013] 2. In traditional pickled mustard tuber processing, pickling is a time-consuming and complex process. This device utilizes salting and dehydration to achieve the pickling effect while mixing, thus eliminating the need for additional pickling steps. By adjusting the rotation direction and speed of the stirring shaft and stirring rod, the degree of chopping and mixing can be precisely controlled to ensure that the pickled mustard tuber and salt are fully mixed, accelerating the salting and dehydration process. This design not only shortens the processing time but also improves product quality, making it easier for the water in the pickled mustard tuber to seep out and resulting in a better salting effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2This is a schematic diagram of the internal structure of the present invention;

[0016] Figure 3 This is a partial bottom view of the structure of this utility model.

[0017] In the diagram: 1. Conical cylinder; 2. Bucket lid; 3. Stirring shaft; 4. Stirring rod; 5. Cutter; 6. Double-layer fixing frame; 7. Hydraulic rod; 8. Gear motor; 9. Pin 1; 10. Ear plate; 11. Fixing sleeve; 12. Fixing ring; 13. Ball bearing; 14. Slide rail; 15. Pin 2; 16. Locking hole; 17. Filter plate; 18. Water outlet; 19. Annular groove. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-3A high-efficiency pickled mustard tuber dehydration device includes a conical cylinder 1, a lid 2, and a double-layer fixing frame 6. A stirring shaft 3 is connected through and fixedly to the middle of the lid 2. Stirring rods 4 are evenly distributed and fixedly installed at both ends of the stirring shaft 3. A detachable cutter 5 is installed at one end of each opposite stirring rod 4. Evenly distributed pins 9 are inserted through the lid 2 near its edge. Evenly distributed ear plates 10 are fixedly connected to the outer wall of the conical cylinder 1 near its upper side. A fixing sleeve 11 is fixedly installed on the outer side of the conical cylinder 1 near its lower end. The double-layer fixing frame... A fixing ring 12 is fixedly installed on the lower plate of the fixed frame 6. Evenly distributed ball bearings 13 are rotatably mounted on the upper end of the fixing ring 12. A slide rail 14 is provided at the middle of the lower end of the rolled edge of the fixing sleeve 11. The cleaned pickled mustard tuber raw materials are placed into the conical cylinder 1. The pin 9 is inserted into the ear plate 10 to complete the positioning between the lid 2 and the conical cylinder 1. The reduction motor 8 is turned on to drive the stirring shaft 3 to rotate. The rotation of the stirring shaft 3 drives the lid 2 to rotate, which in turn drives the conical cylinder 1 to rotate. The centrifugal motion causes the residual water on the surface of the pickled mustard tuber to enter its interior through the annular groove 19 and eventually flow out under gravity, achieving rapid dehydration. Then, an appropriate amount of salt is poured into the conical cylinder 1. At this point, pin 1 9 is pulled out to release the limiting relationship between the lid 2 and the conical cylinder 1, while pin 2 15 is inserted into the locking hole 16 to fix the conical cylinder 1 and the fixing ring 12. The stirring shaft 3 rotates, causing the stirring rod 4 to rotate counterclockwise. The conical cylinder 1 remains stationary, thus allowing the stirring rod 4 to rotate... The cutter 5 rotates to properly chop the pickled mustard tuber raw material. Then, by adjusting the reduction motor 8 to output in the opposite direction, the stirring shaft 3 drives the stirring rod 4 to rotate clockwise, preventing the cutter 5 from continuously cutting the pickled mustard tuber. The rotation of the stirring rod 4 allows the salt to mix more evenly with the pickled mustard tuber. At the same time, the contact area between the chopped pickled mustard tuber and the salt increases, allowing the salt to penetrate the interior of the pickled mustard tuber more quickly, making it easier for the water in the pickled mustard tuber to seep out, thereby shortening the salting and dehydration time. The dehydrated water will flow out from the outlet 18 through the filter plate 17.

[0020] Please see Figure 1 A hydraulic rod 7 is installed diagonally between the upper and lower plates of the double-layer fixed frame 6, and a sliding rod and sliding cylinder structure is installed diagonally between the upper and lower plates of the double-layer fixed frame 6. A reduction motor 8 is fixedly installed at the upper end of the upper plate of the double-layer fixed frame 6. The output end of the reduction motor 8 is fixedly connected to the upper end of the stirring shaft 3. By opening the hydraulic rod 7, its output end can drive the upper plate of the double-layer fixed frame 6 to rise, thereby removing the stirring mechanism, and then the conical cylinder 1 can be lifted out of the inside of the double-layer fixed frame 6.

[0021] Please see Figures 2-3The pin 19 is detachably inserted into the ear plate 10. The upper end of the ball bearing 13 is rotatably connected to the inside of the slide rail 14. Three sets of pins 15 arranged in a circular array pass through the middle of the rolled edge of the fixing sleeve 11. The fixing ring 12 is provided with three sets of locking holes 16 arranged in a circular array. The locking holes 16 are compatible with the pins 15. A filter plate 17 is fixedly installed inside the conical cylinder 1 near the lower side. A water outlet 18 is provided at the lower end of the conical cylinder 1. The inner wall of the conical cylinder 1 is located near the lower side. The device is equipped with evenly distributed annular grooves 19. Furthermore, through the above operations, the stirring shaft 3 can drive the barrel cover 2 to rotate the conical cylinder 1, thereby accelerating the efficiency of salting and dehydration by utilizing the centrifugal principle. This device achieves multiple operations such as chopping, stirring, and centrifugal dehydration of pickled mustard tubers through a simple and ingenious structural design. In addition, the salting and dehydration method eliminates the need for additional pickling of pickled mustard tubers, further shortening the processing time, simplifying the process, saving the handling and transfer operations between traditional processes, and making it more efficient.

[0022] Working principle: During use, the washed pickled mustard tuber raw material is placed into the conical cylinder 1. Pin 9 is inserted into the ear plate 10 to limit the movement between the lid 2 and the conical cylinder 1. The reduction motor 8 is turned on, causing the stirring shaft 3 to rotate. The rotation of the stirring shaft 3 rotates the lid 2, which in turn rotates the conical cylinder 1. This centrifugal motion causes residual water on the surface of the pickled mustard tuber to enter through the annular groove 19 and flow out under gravity, achieving rapid dehydration. Then, an appropriate amount of salt is poured into the conical cylinder 1. At this point, pin 9 is pulled out to release the lid. The limiting relationship between the conical cylinder 1 and the ring 2 is established. At the same time, the pin 15 is inserted into the locking hole 16 to complete the limiting and fixing between the conical cylinder 1 and the fixing ring 12. The stirring shaft 3 rotates, driving the stirring rod 4 to rotate counterclockwise. At this time, the conical cylinder 1 is fixed. The cutter 5 on the stirring rod 4 rotates to properly chop the pickled mustard tuber raw material. Then, the speed reduction motor 8 is adjusted to output in the opposite direction, so that the stirring shaft 3 drives the stirring rod 4 to rotate clockwise, preventing the cutter 5 from continuously cutting the pickled mustard tuber. Furthermore, through the above operation, the stirring shaft 3 can also drive the lid 2 to rotate the conical cylinder 1, thereby using the centrifugal principle to accelerate the dehydration efficiency of salting.

Claims

1. A high-efficiency preserved vegetable dehydration device, comprising a conical cylinder (1), a barrel cover (2) and a double-layer fixing frame (6), characterized in that: The middle of the barrel cover (2) is through and fixedly connected with the stirring shaft (3), the left and right ends of the stirring shaft (3) are fixedly installed with the uniformly distributed stirring rods (4), the opposite ends of the stirring rods (4) are installed with the detachable cutters (5), the barrel cover (2) is through the uniformly distributed pin rods (9) near the edge, the outer wall of the conical barrel (1) is fixedly connected with the uniformly distributed lug plates (10) near the upper side, the outer side of the conical barrel (1) is fixedly installed with the fixed sleeve (11) near the lower end, the lower layer plate of the double-layer fixing frame (6) is fixedly installed with the fixed ring (12), the upper end of the fixed ring (12) is rotatably installed with the uniformly distributed rolling balls (13), the middle of the lower end of the edge of the fixed sleeve (11) is provided with the slide rail (14).

2. The high-efficiency pickled mustard dehydration device according to claim 1, characterized in that: The upper and lower layer plates of the double-layer fixing frame (6) are installed with the hydraulic rods (7) at the diagonal positions, and are installed with the slide rod slide cylinder structure at the other diagonal positions.

3. The high-efficiency pickled mustard dehydration device according to claim 1, characterized in that: The upper end of the upper layer plate of the double-layer fixing frame (6) is fixedly installed with the speed reducer motor (8), and the output end of the speed reducer motor (8) is fixedly connected with the upper end of the stirring shaft (3).

4. The high-efficiency pickled mustard dehydration device according to claim 1, characterized in that: The pin rod (9) and the lug plate (10) are detachably inserted, and the upper end of the rolling ball (13) is rotatably connected in the inner part of the slide rail (14).

5. The high-efficiency pickled mustard dehydration device according to claim 1, characterized in that: The edge of the fixed sleeve (11) is through the three groups of pin rods (15) arranged in circular array at the middle position, the fixed ring (12) is provided with the three groups of locking holes (16) arranged in circular array, and the locking holes (16) and the pin rods (15) are matched.

6. The high-efficiency pickled mustard dehydration device according to claim 1, characterized in that: The inner part of the conical barrel (1) is fixedly installed with the filter plate (17) near the lower side, the lower end of the conical barrel (1) is provided with the water outlet (18), and the inner wall of the conical barrel (1) is provided with the uniformly distributed annular grooves (19) near the lower side.

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