Corrugated carton based on integrated forming
By using an integrated molding design and connecting mechanism, the problem of low structural strength of cardboard boxes is solved, achieving higher structural strength and transportation safety, while reducing cardboard waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-10
AI Technical Summary
Existing cardboard boxes, being made of multiple boards spliced together, have low structural strength, are prone to cracking during transportation, and have poor transport safety.
The integrated molding design combines the bottom, sides and top of the carton into one piece, and enhances the connection strength through connecting mechanisms and ligaments, eliminating the weak points of traditional nailing or tape joints and increasing the utilization rate of cardboard.
It improves the overall structural strength of the cardboard box, reduces waste of scrap material during cardboard cutting, and enhances transportation safety and ease of use.
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Figure CN223982865U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of packaging materials, and in particular to a corrugated cardboard box based on one-piece molding. Background Technology
[0002] A cardboard box is a packaging container made from paper pulp. Through a multi-layered structural design (such as corrugated cardboard), it achieves the functions of protecting and displaying goods.
[0003] In related technologies, reference can be made to the foreign patent with authorization publication number AU2008364771, which discloses a carton for multiple products, including a front panel and a rear panel. The front and rear panels are connected to each other at the front by a top panel and a bottom panel, respectively. Side wings are mounted on the top and bottom panels. Each attached side fold of the top and bottom panels has a notch, and the notch of the top panel fold aligns with the notch of the bottom panel fold to form a combined notch. A product separator located in the carton has a separator panel with additional first and second panels, each of which is installed in a combined groove to secure the product separator in the carton. However, because the above-mentioned carton is made of multiple panels spliced together, it is prone to cracking during transportation, has low structural strength, and poor transportation safety. Utility Model Content
[0004] To improve the structural strength of the carton, this application provides a corrugated carton based on one-piece molding.
[0005] This application provides a corrugated cardboard box based on integrated molding, which adopts the following technical solution:
[0006] A corrugated cardboard box based on one-piece molding includes a bottom surface, a top surface, and four side surfaces disposed between the bottom surface and the top surface. The four side surfaces are divided into a front side surface, a rear side surface, a left side surface, and a right side surface. The bottom surface is integrally molded with the front side surface, the rear side surface, and the rear side surface. A connecting mechanism is provided on the front top surface and the rear top surface. The front top surface and the rear top surface are combined together by the connecting mechanism to cover the upper opening formed by the four side surfaces.
[0007] By adopting the above technical solution, the bottom, front, back, left and right sides of the carton are integrally formed, and the top and back sides are also integrally formed with the front and back sides. This eliminates the weak points of traditional nailing or tape joints, greatly improves the overall structural strength of the carton, and also increases the utilization rate of the cardboard, reducing the waste of scraps when cutting the cardboard.
[0008] Optionally, the connecting mechanism includes:
[0009] A connecting shaft is rotatably mounted on the front top surface;
[0010] A connecting strip is provided on the connecting shaft, and a gap is left between the connecting strip and the front top surface;
[0011] A connecting plate is disposed on the rear top surface. A vertical connecting hole is provided on the connecting plate. When the front top surface and the rear top surface are connected together, the connecting plate is pressed against the front top surface, and the connecting strip passes through the connecting hole and abuts against the surface of the connecting plate.
[0012] By adopting the above technical solution, rotating the front and rear top surfaces causes the connecting plate to move closer to the front top surface as the rear top surface moves closer to the front top surface. Rotating the connecting shaft drives the connecting strip to rotate, allowing the connecting strip to pass through the connecting hole. Then, the connecting plate is moved to press against the front top surface. After the connecting strip passes through the connecting hole, rotating the connecting strip causes it to contact the surface of the connecting plate, thus connecting the front and rear top surfaces together and completing the interconnection of the front and rear top surfaces. When it is necessary to open the front and rear top surfaces, simply rotate the connecting strip to align with the connecting hole. This method is convenient, quick, and highly efficient.
[0013] Optionally, a first handle assembly and a second handle assembly are respectively provided on the front top surface and the rear top surface. The first handle assembly and the second handle assembly are both arranged in a quarter-circle shape. When the front top surface and the rear top surface are connected together, the first handle assembly and the second handle assembly abut against each other to form a semi-circular lifting handle.
[0014] By adopting the above technical solution, a quarter-circular first handle assembly and a second handle assembly are respectively installed on the front top surface and the rear top surface. When the front top surface and the rear top surface are connected, the first handle assembly and the second handle assembly can cooperate to form a semi-circular lifting handle, which makes it convenient for users to lift and move the carton.
[0015] Optionally, both the left and right sides are provided with cardboard layers inside.
[0016] By adopting the above technical solution, cardboard layers are fixedly installed inside the left and right sides of the carton, thereby improving the compressive strength of the left and right sides and thus enhancing the overall structural strength of the carton.
[0017] Optionally, a horizontal through-hole is provided on both the left and right sides, and an insert plate is provided on the cardboard stack, which is inserted into the through-hole.
[0018] By adopting the above technical solution, the cardboard stack is connected to the left and right sides by inserting the insert plate, thereby fixing the cardboard stack to the left and right sides, which greatly improves the structural stability of the left and right sides.
[0019] Optionally, the front, rear, left, and right sides are provided with side holes with lace trim, and a transparent plastic film is provided on the side holes.
[0020] By adopting the above technical solution, side holes are opened on the front, back, left and right sides of the cardboard box, so that users can observe and understand the items stored in the cardboard box through the plastic film without having to open the front and back top, which is convenient and quick.
[0021] Optionally, ligaments are provided at the connection points between the front top surface and the rear top surface and the front side surface and the rear side surface.
[0022] By adopting the above technical solution, ligaments are provided at the front top surface and the rear top surface, as well as at the front side surface and the rear side surface, thereby enhancing the connection strength between the front top surface and the rear top surface, and between the front side surface and the rear side surface.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. By integrally molding the bottom, front, back, left and right sides of the carton, and also integrally molding the top and back sides with the front and back sides, the weak points of traditional nailing or tape joints are eliminated, greatly improving the overall structural strength of the carton. The utilization rate of cardboard is also higher, reducing the waste of scraps when cutting cardboard.
[0025] 2. By installing a quarter-circular ring-shaped first handle assembly and a second handle assembly on the front top surface and the rear top surface respectively, the first handle assembly and the second handle assembly can cooperate to form a semi-circular lifting handle when the front top surface and the rear top surface are connected, making it convenient for users to lift and move the carton.
[0026] 3. By placing ligaments at both the anterior and posterior top surfaces and at both the anterior and posterior sides, the connection strength between the anterior and posterior top surfaces and the anterior and posterior sides is enhanced through the ligaments. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of this application;
[0028] Figure 2 This is a structural schematic diagram of the connecting mechanism in this application, in which the front side, left side, right side and connecting plate sidewall are shown in section.
[0029] Reference numerals: 11. Bottom surface; 12. Top surface; 13. Front side surface; 14. Rear side surface; 15. Left side surface; 16. Right side surface; 17. Front top surface; 18. Rear top surface; 2. Connecting mechanism; 21. Connecting shaft; 22. Connecting strip; 23. Connecting plate; 24. Connecting hole; 25. First handle assembly; 26. Second handle assembly; 27. Ligament; 28. Side hole; 31. Cardboard stack; 32. Bayonet; 33. Insert plate. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1 -Appendix Figure 2 This application will be described in further detail.
[0031] This application discloses a corrugated cardboard box based on one-piece molding.
[0032] Reference Figure 1 The corrugated cardboard box, based on integrated molding, includes a bottom surface 11, a top surface 12, and four sides disposed between the bottom surface 11 and the top surface 12. These four sides are divided into a front side 13, a rear side 14, a left side 15, and a right side 16. The bottom surface 11 is integrally molded with the front side 13, rear side 14, left side 15, and right side 16. The top surface 12 is divided into two parts: a front top surface 17 and a rear top surface 18. The front top surface 17 is integrally molded with the front side 13, and the rear top surface 18 is integrally molded with the rear side 14. Connecting mechanisms 2 are provided on the front top surface 17 and the rear top surface 18, which are combined together via these mechanisms to cover the upper openings formed by the four sides.
[0033] Reference Figure 1 and Figure 2 The connecting mechanism 2 includes a connecting shaft 21, a connecting strip 22, and a connecting plate 23. The connecting shaft 21 is rotatably mounted on the upper surface of the front top surface 17. The connecting strip 22 is fixedly mounted on the top end of the connecting shaft 21. The connecting plate 23 is fixedly mounted on the side wall of the rear top surface 18 near the front top surface 17. A vertical connecting hole 24 is provided on the connecting plate 23.
[0034] Reference Figure 1 and Figure 2Rotate the front top surface 17 and the rear top surface 18. The connecting plate 23 moves closer to the front top surface 17 as the rear top surface 18 moves closer to the front top surface 17. Rotate the connecting shaft 21 to drive the connecting strip 22 to rotate, so that the connecting strip 22 can pass through the connecting hole 24. Then move the connecting plate 23 to press against the front top surface 17. After the connecting strip 22 passes through the connecting hole 24, rotate the connecting strip 22 so that it contacts the surface of the connecting plate 23, thereby connecting the front top surface 17 and the rear top surface 18 together, completing the interconnection between the front top surface 17 and the rear top surface 18. When it is necessary to open the front top surface 17 and the rear top surface 18, simply rotate the connecting strip 22 to align with the connecting hole 24. This is convenient, quick, and efficient.
[0035] Reference Figure 1 and Figure 2 A first handle assembly 25 is fixedly mounted on the upper surface of the front top surface 17. A second handle assembly 26 is fixedly mounted on the upper surface of the rear top surface 18. Both the first handle assembly 25 and the second handle assembly 26 are arranged in a quarter-circle shape. When the front top surface 17 and the rear top surface 18 are connected together, the first handle assembly 25 and the second handle assembly 26 abut against each other and form a semi-circular lifting handle.
[0036] Referring to the figure, ligaments 27 are fixedly installed at the connection points of the front top surface 17 and the rear top surface 18 with the front side surface 13 and the rear side surface 14. Side holes 28 with lace trim are opened on the outer walls of the front side surface 13, the rear side surface 14, the left side surface 15 and the right side surface 16, and transparent plastic films are provided on the side holes 28.
[0037] Reference Figure 1 and Figure 2 The ligament 27 enhances the connection strength between the front top surface 17 and the rear top surface 18 and the front side surface 13 and the rear side surface 14. The side holes 28 facilitate direct observation of the objects stored in the carton by the user, and the addition of decorative borders around the side holes 28 improves the aesthetic appearance of the carton.
[0038] Reference Figure 1 and Figure 2 Cardboard stacks 31 are fixedly installed inside both the left side 15 and the right side 16. Horizontal slots 32 are provided on the top outer walls of both the left side 15 and the right side 16. A horizontal insert plate 33 is fixedly installed at the top of the cardboard stack 31, and the insert plate 33 engages with the slot 32. Thus, the cardboard stack 31 is fixedly connected to the left side 15 and the right side 16 via the insert plate 33, greatly improving the structural stability and compressive strength of the left side 15 and the right side 16, thereby enhancing the overall structural strength of the carton.
[0039] The working principle of this application embodiment is as follows:
[0040] The bottom surface 11 of the carton is integrally formed with the front side 13, rear side 14, left side 15, and right side 16. The front top surface 17 and rear top surface 18 are also integrally formed with the front side 13 and rear side 14. This eliminates the weaknesses of traditional nailing or tape joints, greatly improving the overall structural strength of the carton and increasing the utilization rate of the cardboard, thus reducing waste of scrap material during cardboard cutting. The above are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be included within the scope of protection of this application.
Claims
1. A corrugated carton based on integrated forming, characterized by: The utility model provides a kind of box, including bottom surface (11), top surface (12) and be provided between bottom surface (11) and top surface (12) four side surfaces, the four side surfaces are divided into front side surface (13), rear side surface (14), left side surface (15) and right side surface (16), the bottom surface (11) is integrally formed with front side surface (13), rear side surface (14), left side surface (15) and right side surface (16) and is arranged, the top surface (12) is divided into two top surfaces (12) of front top surface (17) and rear top surface (18), the front top surface (17) is integrally formed with front side surface (13) and is arranged, the rear top surface (18) is integrally formed with rear side surface (14) and is arranged, connection mechanism (2) is provided on the front top surface (17) and rear top surface (18), and the front top surface (17) and rear top surface (18) are combined together by connection mechanism (2) and shield the upper opening formed by four side surfaces.
2. The one-piece formed corrugated carton of claim 1, wherein: The connection mechanism (2) comprises: A connecting shaft (21) is rotatably arranged on the front top surface (17); A connecting strip (22) is arranged on the connecting shaft (21), and a gap is formed between the connecting strip (22) and the front top surface (17); A connecting plate (23) is arranged on the rear top surface (18), and a connecting hole (24) vertically penetrating the connecting plate (23) is formed in the connecting plate (23); when the front top surface (17) and the rear top surface (18) are connected together, the connecting plate (23) abuts against the front top surface (17), and the connecting strip (22) penetrates the connecting hole (24) and abuts against the surface of the connecting plate (23).
3. A one-piece formed corrugated container according to claim 2, wherein: First handle assembly (25) and second handle assembly (26) are respectively arranged on the front top surface (17) and the rear top surface (18); the first handle assembly (25) and the second handle assembly (26) are both arranged in the shape of a quarter of a circular ring; when the front top surface (17) and the rear top surface (18) are connected together, the first handle assembly (25) and the second handle assembly (26) abut against each other to form a half-circular ring-shaped lifting handle.
4. The one-piece formed corrugated carton of claim 1, wherein: Hardboard laminates (31) are arranged in the left side surface (15) and the right side surface (16).
5. The one-piece formed corrugated carton of claim 4, wherein: A card hole (32) horizontally penetrating the left side surface (15) and the right side surface (16) is formed in the left side surface (15) and the right side surface (16); an insertion plate (33) is arranged on the hardboard laminate (31); and the insertion plate (33) is inserted into the card hole (32) in a matching mode.
6. The one-piece formed corrugated carton of claim 1, wherein: A side hole (28) with lace is formed in the front side surface (13), the rear side surface (14), the left side surface (15) and the right side surface (16); and a transparent plastic film is arranged on the side hole (28).
7. The one-piece formed corrugated carton of claim 1, wherein: Tendons (27) are arranged at the connection positions of the front top surface (17), the rear top surface (18), the front side surface (13) and the rear side surface (14).
Citation Information
Patent Citations
A display carton for a plurality of products
AU2008364771A1