Flexible solar photovoltaic panel capable of being spliced
By designing rubber strips and connecting strips, combining a splicing mechanism with bidirectional hooks and reset springs, as well as heat insulation boards and support components, the problem of unstable splicing of flexible solar photovoltaic panels is solved, achieving convenient and robust splicing and heat insulation effects, and improving power generation efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2026-03-10
AI Technical Summary
When used outdoors, existing flexible solar photovoltaic panels are not firmly spliced and are prone to detachment due to aging of the adhesive, affecting the stability of use.
It adopts a rubber strip and joint strip design, and uses bidirectional hook blocks and return springs to achieve convenient splicing. A heat insulation board and support components are installed on the back to enhance stability and heat insulation effect.
It enables convenient and robust splicing of flexible solar photovoltaic panels, improves power generation efficiency and stability, enhances heat insulation performance, and meets the needs of large-area power generation.
Smart Images

Figure CN223987327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar photovoltaic panel technology, and in particular to a flexible solar photovoltaic panel that can be spliced together. Background Technology
[0002] With the continuous growth of global demand for renewable energy, solar photovoltaic technology, as an important representative of clean energy, has become increasingly popular. Among them, flexible solar photovoltaic panels, as an emerging technology product in the world's solar energy industry, have a series of unique characteristics and advantages. Flexible solar photovoltaic panels are solar panels made by laying resin-encapsulated amorphous silicon as the main photoelectric element layer on a base plate made of flexible material. This gives the photovoltaic panels the characteristics of being soft, lightweight and flexible, and can be adapted to be installed on various curved objects. Flexible solar photovoltaic panels can also be installed on flat surfaces, thereby improving the applicability of solar photovoltaic panels.
[0003] Flexible photovoltaic (PV) panels are thin, flexible, and bendable, easily adapting to various complex building surfaces and installation environments. However, the area of a single flexible PV panel is limited, and in situations requiring large-area power generation, a single panel may not meet the demand. Therefore, it is necessary to splice and assemble individual flexible PV panels. Currently, the installation of flexible PV modules on the market mainly relies on back structural adhesive and double-sided foam tape bonding. However, since PV panels are used outdoors for extended periods and are exposed to wind, rain, and temperature changes, the back adhesive and foam tape are prone to aging and failure. This can lead to the flexible solar PV panels easily detaching from each other, affecting the stability of the solar PV panels. Therefore, corresponding improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a splicable flexible solar photovoltaic panel to solve the problem of unstable splicing of flexible solar photovoltaic panels mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a splicable flexible solar photovoltaic panel, comprising a panel body and rubber strips, with rubber strips connected to both sides of the panel body. The panel body includes a flexible substrate layer, a photoelectric conversion layer, and an encapsulation and protection layer. A photoelectric conversion layer is adhered to one side of the flexible substrate layer, and an encapsulation and protection layer is provided on the outer side of the photoelectric conversion layer and the flexible substrate layer. The flexible substrate layer is made of polyester, the photoelectric conversion layer is made of amorphous silicon, and the encapsulation and protection layer is made of polyolefin.
[0006] It also includes: a rubber strip with a connecting strip on the outside, and both ends of the connecting strip have a splicing hole with a rectangular cross section, and the rubber strip is provided with a splicing mechanism on the outside.
[0007] Preferably, the splicing mechanism includes a bidirectional hook block, which is fixed to a rubber strip on the right side of the main body of the plate. There are two bidirectional hook blocks, which are distributed vertically on the rubber strip. A reset spring is connected inside the bidirectional hook block, and a locking block is connected to one side of each bidirectional hook block.
[0008] Preferably, both sides of the splicing socket are connected to a limiting bracket, and one side of the limiting bracket is provided with a protrusion. The limiting bracket is connected to the limiting bracket by a locking block and a bidirectional hook block.
[0009] Preferably, a heat insulation board is connected to the back of the main body of the plate, and a support component is provided inside the heat insulation board.
[0010] Preferably, the support component includes transverse support strips and longitudinal support strips uniformly disposed inside the heat insulation board. Multiple sets of transverse support strips and longitudinal support strips are disposed in the heat insulation board, and the multiple sets of transverse support strips and longitudinal support strips are distributed in a crisscross pattern to form a mesh structure.
[0011] Preferably, the heat insulation board is filled with heat insulation cotton, and the mesh formed by the transverse support strips and the longitudinal support strips covers the heat insulation cotton.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the splicable flexible solar photovoltaic panel can not only be easily assembled and spliced firmly to meet different usage needs, but also has a better heat insulation effect to improve the photoelectric conversion efficiency;
[0013] Insert the bidirectional hook into the splicing hole. During this process, the forked ends of the bidirectional hooks approach each other, and the return spring is compressed. When the bidirectional hooks are fully inserted, the return spring returns to its original position, which pushes the forked ends of the bidirectional hooks back to their original position and engages with the locking block to achieve the splicing of multiple panels. The operation is convenient and significantly increases the power generation of the entire photovoltaic power generation system. Under good lighting conditions, more panels can capture more light energy and convert it into electrical energy, thereby meeting greater power demand. The overall operation is simple and replaces traditional adhesive splicing, making it more secure.
[0014] By installing a heat insulation board on the back of the main body of the plate, the temperature of the main body of the plate can be kept stable during use, avoiding a decrease in the power generation efficiency of the main body of the plate due to excessive temperature. Heat insulation cotton is filled into the heat insulation board to further enhance the heat insulation effect and prevent heat from accumulating on the main body of the plate. Multiple sets of horizontal and vertical support strips are set in the heat insulation board to form a mesh structure, which can provide internal support for the heat insulation board and help enhance the overall stability of the heat insulation board. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0017] Figure 2 For the present utility model Figure 1 Schematic diagram of the structure at point A in the middle;
[0018] Figure 3 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 4 This is a rear view structural diagram of the main body of the plate of this utility model;
[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the main body of the plate of this utility model.
[0021] The following are the annotations in the figure: 1. Main body of the board; 101. Flexible substrate layer; 102. Photoelectric conversion layer; 103. Encapsulation and protection layer; 2. Connecting strip; 201. Splicing socket; 3. Splicing mechanism; 301. Bidirectional hook block; 302. Reset spring; 303. Locking block; 304. Limiting bracket; 4. Rubber strip; 5. Heat insulation board; 501. Horizontal support strip; 502. Longitudinal support strip. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] Please see Figures 1-5 The present invention provides the following technical solution:
[0024] Example 1
[0025] To address the issues of inconvenience or cumbersome assembly of existing flexible solar photovoltaic panels, the following technical solution is proposed. Please refer to the following for details. Figure 1 , 23, 5, A splicable flexible solar photovoltaic panel, comprising a panel body 1 and rubber strips 4, with rubber strips 4 connected to both sides of the panel body 1. The panel body 1 includes a flexible substrate layer 101, a photoelectric conversion layer 102, and an encapsulation and protection layer 103. The photoelectric conversion layer 102 is adhered to one side of the flexible substrate layer 101, and the encapsulation and protection layer 103 is disposed on the outer side of the photoelectric conversion layer 102 and the flexible substrate layer 101. The flexible substrate layer 101 is made of polyester, the photoelectric conversion layer 102 is made of amorphous silicon, and the encapsulation and protection layer 103 is made of polyolefin. It also includes: a rubber strip 4 with a connecting strip 2 connected to its outer side, and the outer side of the connecting strip 2... Both ends are provided with rectangular cross-section splicing holes 201. A splicing mechanism 3 is provided on the outside of the rubber strip 4. The splicing mechanism 3 includes a bidirectional hook block 301, and the bidirectional hook block 301 is fixed on the rubber strip 4 on the right side of the main body 1. There are two bidirectional hook blocks 301, which are distributed vertically on the rubber strip 4. A reset spring 302 is connected inside the bidirectional hook block 301. A locking block 303 is connected to one side of each bidirectional hook block 301. Limiting brackets 304 are connected to both sides inside the splicing hole 201. A protrusion is provided on one side of each limiting bracket 304. The limiting bracket 304 and the bidirectional hook block 301 are connected by the locking block 303.
[0026] In this embodiment, the main body 1 of the board consists of a flexible base layer 101, a photoelectric conversion layer 102, and an encapsulation and protective layer 103. The flexible base layer 101 is made of polyester, possessing excellent flexibility and flexural strength, allowing the main body 1 to bend freely and adapt to various curved surfaces. The photoelectric conversion layer 102, which converts light energy into electrical energy, is the core component of the main body 1 and is made of amorphous silicon, which is inexpensive and economically viable. The encapsulation and protective layer 103 protects the photoelectric conversion layer 102 from external environmental corrosion. Made of polyolefin, it offers good weather resistance and enhanced protection. When the flexible main body 1 needs to accommodate large areas… During installation, the bidirectional hook block 301 is inserted into the splicing socket 201. During this process, the forked ends of the bidirectional hook block 301 approach each other, and the return spring 302 is compressed. When the bidirectional hook block 301 is fully inserted, the return spring 302 returns to its original position, which pushes the forked ends of the bidirectional hook block 301 back to their original position and engages with the locking block 303 to achieve the mutual assembly of multiple panel bodies 1. By using the two sets of splicing mechanisms 3, the firmness and stability of the splicing of multiple panel bodies 1 can be ensured, which significantly increases the power generation of the entire photovoltaic power generation system. Under good lighting conditions, more panel bodies 1 can capture more light energy and convert it into electrical energy, thereby meeting greater power demand.
[0027] Example 2
[0028] This embodiment differs from Embodiment 1 in that it utilizes the combined use of the heat insulation board 5 and the support assembly to achieve both heat insulation and rear support for the main body 1. Therefore, the following technical solution is disclosed; please refer to the following for details. Figure 1 , 4 The back of the main body 1 is connected to a heat insulation board 5, and a support assembly is provided inside the heat insulation board 5. The support assembly includes transverse support strips 501 and longitudinal support strips 502 evenly arranged inside the heat insulation board 5. There are multiple sets of transverse support strips 501 and longitudinal support strips 502 in the heat insulation board 5. The multiple sets of transverse support strips 501 and longitudinal support strips 502 are distributed in a crisscross pattern to form a mesh structure. The heat insulation board 5 is filled with heat insulation cotton, and the mesh formed by the transverse support strips 501 and longitudinal support strips 502 covers the heat insulation cotton.
[0029] In this embodiment, a heat insulation plate 5 is installed on the back of the main body 1 during use. This ensures that the main body 1 maintains a stable temperature during use, preventing the power generation efficiency of the main body 1 from being reduced due to excessive temperature. Heat insulation cotton is filled into the heat insulation plate 5 to further enhance the heat insulation effect and prevent heat from accumulating on the main body 1. Multiple sets of transverse support bars 501 and longitudinal support bars 502 are provided in the heat insulation plate 5 to form a mesh structure, which provides internal support for the heat insulation plate 5 and helps to enhance the overall stability of the heat insulation plate 5.
Claims
1. A splicable flexible solar photovoltaic panel, comprising a panel body (1), rubber strips (4) connected to both sides of the panel body (1), the panel body (1) comprising a flexible base layer (101), a photoelectric conversion layer (102), and an encapsulation protective layer (103), the photoelectric conversion layer (102) being bonded to one side of the flexible base layer (101), and the photoelectric conversion layer (102) and the flexible base layer (101) being provided with the encapsulation protective layer (103) on the outer side, wherein the flexible base layer (101) is made of polyester, the photoelectric conversion layer (102) is made of amorphous silicon, and the encapsulation protective layer (103) is made of polyolefin. characterized in that Further comprising: a butt joint strip (2) connected to the outer side of the rubber strip (4), and a splicing hole (201) with a rectangular cross section being formed at both ends of the outer side of the butt joint strip (2), and a splicing mechanism (3) being provided on the outer side of the rubber strip (4).
2. A splicable flexible solar PV panel as claimed in claim 1, wherein: The splicing mechanism (3) comprises a bidirectional hook block (301) fixed to the rubber strip (4) on the right side of the panel body (1), the bidirectional hook block (301) is provided with two, and is distributed in an up-down manner on the rubber strip (4), the bidirectional hook block (301) is internally connected with a reset spring (302), and the bidirectional hook block (301) is connected with a clamping block (303) on one side.
3. The splicable flexible solar PV panel of claim 1, wherein: The splicing hole (201) is internally connected with a limiting clamping frame (304) on both sides, and the limiting clamping frame (304) is provided with a protrusion on one side, and the limiting clamping frame (304) is connected with the bidirectional hook block (301) through the clamping block (303).
4. The splicable flexible solar PV panel of claim 1, wherein: The panel body (1) is connected with a heat insulation plate (5) on the back, and the heat insulation plate (5) is internally provided with a supporting assembly.
5. A splicable flexible solar PV panel according to claim 4, wherein: The supporting assembly comprises horizontal supporting strips (501) and vertical supporting strips (502) uniformly arranged in the heat insulation plate (5), and a plurality of groups of the horizontal supporting strips (501) and the vertical supporting strips (502) are arranged in the heat insulation plate (5) and are distributed in a longitudinal and transverse interlaced manner to form a mesh structure.
6. A splicable flexible solar PV panel according to claim 5, wherein: The heat insulation plate (5) is filled with heat insulation cotton, and the mesh structure formed by the horizontal supporting strips (501) and the vertical supporting strips (502) covers the heat insulation cotton.