Wire flying shear device with video acquisition equipment

Abstract

The utility model discloses a wire flying shear device with video acquisition equipment, and relates to the technical field of flying shears. A wire flying shear device with video acquisition equipment comprises a wire processing table, a wire guide mechanism, a wire flying shear mechanism and a wire positioning pipe, the wire guide mechanism, the wire positioning pipe and the wire flying shear mechanism are all fixedly mounted on the wire processing table, and the monitoring and adjusting structure is located on the wire processing table. Under the cooperation of a first threaded rod, a second threaded rod, a gear, a gear ring, a rotating column and a video acquisition monitor, the first threaded rod can adjust the distance between the video acquisition monitor and the wire flying shear mechanism, the second threaded rod can conveniently adjust the transverse position of the video acquisition monitor, and the video acquisition monitor can be conveniently adjusted when the gear is in meshed connection with the gear ring. Therefore, the video acquisition angle of the video acquisition monitor can be conveniently adjusted, and the installation position and angle of the video acquisition monitor can be conveniently and flexibly adjusted.

Description

Technical Field

[0001] This utility model relates to the field of flying shear technology, and in particular to a wire flying shear device with a video acquisition device. Background Technology

[0002] In modern metal processing production lines, wire shears are key pieces of equipment, and their efficient and precise shearing capabilities are crucial for ensuring product quality and production efficiency. With the development trend of intelligent manufacturing, higher demands are being placed on real-time monitoring and quality control of the production process. Therefore, integrating video acquisition equipment into wire shears to achieve visualized monitoring of the shearing process has become a common requirement in the industry.

[0003] Traditional wire shearing devices with video acquisition equipment face several challenges. Firstly, the complexity and diversity of production line environments make it difficult to fix the installation position and angle of the video surveillance cameras, leading to unstable monitoring footage and even an inability to accurately capture crucial details at the cutting point. Secondly, existing devices lack an effective mechanism for flexibly adjusting the camera's position and angle. Once installed, adjusting the camera often requires stopping the machine and performing tedious manual operations, severely impacting production efficiency and monitoring effectiveness. Therefore, we propose a wire shearing device with integrated video acquisition equipment. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, providing a wire shearing device with a video acquisition unit. This addresses the shortcomings of traditional wire shearing devices with video acquisition units. Firstly, due to the complexity and diversity of production line environments, the installation position and angle of video surveillance cameras are often difficult to fix, leading to unstable monitoring images and even the inability to accurately capture crucial details of the shearing point. Secondly, existing devices lack an effective mechanism for flexibly adjusting the camera position and angle. Once installed, adjusting the camera often requires stopping the machine and performing cumbersome manual operations, severely impacting production efficiency and monitoring effectiveness.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire shearing device with a video acquisition equipment, comprising:

[0006] The wire processing table, wire guiding mechanism, wire flying shear mechanism, and wire positioning tube are all fixedly installed on the wire processing table.

[0007] The monitoring and adjustment structure is located on the wire processing table.

[0008] The monitoring and adjustment structure includes a drive motor, a first threaded rod, a first sliding block, and a moving frame. A sliding groove is provided on the top of the wire processing table. The first threaded rod is rotatably connected inside the sliding groove. The drive motor is fixedly installed on one side of the wire processing table. The output end of the drive motor rotatably extends into the sliding groove and is fixedly connected to the first threaded rod. The first sliding block is threaded onto the outer surface of the first threaded rod and is slidably connected to the inside of the sliding groove. The moving frame is fixedly connected to the top of the first sliding block. A second threaded rod is rotatably connected inside the moving frame. A rotating motor is fixedly installed on one side of the moving frame. The output end of the rotating motor rotatably extends into the inside of the moving frame and is fixedly connected to the second threaded rod.

[0009] Preferably, the monitoring and adjustment structure further includes a second sliding block, a rotating column, a video acquisition monitor, an extension plate, a gear, an adjustment motor, and a gear ring. The second sliding block is threaded onto the outer surface of the second threaded rod and is slidably connected to the interior of the moving frame. The rotating column is rotatably connected to the top of the second sliding block. The video acquisition monitor is fixedly installed on the top of the rotating column. The extension plate is fixedly connected to one side of the second sliding block. The gear ring is fixedly sleeved on the outer surface of the rotating column. The adjustment motor is fixedly installed at the bottom of the extension plate. The output end of the adjustment motor rotates through the extension plate and is fixedly connected to the gear. The gear meshes with the gear ring.

[0010] Preferably, a wire discharge trough is fixedly connected to one side of the wire processing table.

[0011] Preferably, the wire positioning tube is disposed between the wire guiding mechanism and the wire flying shear mechanism.

[0012] Preferably, the bottom of the video acquisition monitor is fixedly installed to the top of the rotating column using a flange.

[0013] Preferably, the wire guiding mechanism, the wire positioning tube, and the wire flying shear mechanism are all existing structures on the wire flying shear equipment.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This wire shearing device with video acquisition equipment, through the cooperation of a first threaded rod, a second threaded rod, a gear, a gear ring, a rotating column, and a video acquisition monitor, allows the first threaded rod to adjust the distance between the video acquisition monitor and the wire shearing mechanism, while the second threaded rod facilitates the adjustment of the lateral position of the video acquisition monitor. The meshing connection between the gear and the gear ring facilitates the adjustment of the video acquisition angle of the video acquisition monitor, thereby enabling flexible adjustment of the installation position and angle of the video acquisition monitor. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the video acquisition and monitoring device of this utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the wire processing table of this utility model;

[0020] Figure 4 This is a schematic cross-sectional view of the mobile frame of this utility model;

[0021] Figure 5 This is a schematic diagram of the rotating column structure of this utility model.

[0022] Reference numerals in the attached drawings: 1. Wire processing table; 2. Wire guiding mechanism; 3. Wire positioning tube; 4. Wire flying shear mechanism; 5. Drive motor; 6. Moving frame; 7. Video acquisition and monitoring device; 8. Rotating motor; 9. First threaded rod; 10. Sliding groove; 11. Second threaded rod; 12. Gear; 13. Extension plate; 14. Adjusting motor; 15. Second sliding block; 16. First sliding block; 17. Rotating column; 18. Gear ring. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] Please see Figure 1-5 This utility model provides a technical solution: a wire shearing device with a video acquisition equipment, comprising:

[0028] The wire processing table 1, wire guiding mechanism 2, wire flying shear mechanism 4, and wire positioning tube 3 are all fixedly installed on the wire processing table 1. The wire positioning tube 3 is located between the wire guiding mechanism 2 and the wire flying shear mechanism 4. The wire guiding mechanism 2, wire positioning tube 3, and wire flying shear mechanism 4 are all existing structures on the wire flying shear equipment.

[0029] The monitoring and adjustment structure is located on the wire processing table 1.

[0030] The monitoring and adjustment structure includes a drive motor 5, a first threaded rod 9, a first sliding block 16, and a moving frame 6. A sliding groove 10 is provided on the top of the wire processing table 1. The first threaded rod 9 is rotatably connected inside the sliding groove 10. The drive motor 5 is fixedly installed on one side of the wire processing table 1. The output end of the drive motor 5 extends rotatably into the sliding groove 10 and is fixedly connected to the first threaded rod 9. The first sliding block 16 is threaded onto the outer surface of the first threaded rod 9 and is slidably connected to the inside of the sliding groove 10. The moving frame 6 is fixedly connected to the top of the first sliding block 16. A second threaded rod 11 is rotatably connected inside the moving frame 6. A rotating motor 8 is fixedly installed on one side of the moving frame 6. The output end of the rotating motor 8 extends rotatably into the inside of the moving frame 6 and is fixedly connected to the second threaded rod 11.

[0031] The monitoring and adjustment structure also includes a second sliding block 15, a rotating column 17, a video acquisition monitor 7, an extension plate 13, a gear 12, an adjustment motor 14, and a gear ring 18. The second sliding block 15 is threaded onto the outer surface of the second threaded rod 11 and is slidably connected to the inside of the moving frame 6. The rotating column 17 is rotatably connected to the top of the second sliding block 15. The video acquisition monitor 7 is fixedly installed on the top of the rotating column 17. The extension plate 13 is fixedly connected to one side of the second sliding block 15. The gear ring 18 is fixedly sleeved on the outer surface of the rotating column 17. The adjustment motor 14 is fixedly installed at the bottom of the extension plate 13. The output end of the adjustment motor 14 rotates through the extension plate 13 and is fixedly connected to the gear 12. The gear 12 meshes with the gear ring 18.

[0032] A wire feeding trough is fixedly connected to one side of the wire processing table 1, and the bottom of the video acquisition and monitoring device 7 is fixedly installed to the top of the rotating column 17 through a flange.

[0033] Furthermore, when using this device, by connecting an external power source to start the drive motor 5 and the rotary motor 8, the drive motor 5 will drive the first threaded rod 9 to rotate. The rotation of the first threaded rod 9 will cause the first sliding block 16 to move horizontally within the limiting position inside the sliding groove 10. The movement of the first sliding block 16 will cause the moving frame 6 to move horizontally, thereby facilitating the adjustment of the distance between the video acquisition monitor 7 and the wire shearing mechanism 4. The rotary motor 8 will drive the second threaded rod 11 to rotate. The rotation of the second threaded rod 11 will cause the second sliding block 15 to move horizontally within the limiting position inside the moving frame 6. The horizontal movement of the second sliding block 15 causes the video acquisition monitor 7 to move left and right for adjustment. Then, by connecting an external power source, the adjustment motor 14 is started. The adjustment motor 14 drives the gear 12 to rotate. Since the gear 12 is meshed with the gear ring 18, the rotation of the gear 12 will drive the rotating column 17 to rotate on the top of the second sliding block 15 through the gear ring 18. The rotation of the rotating column 17 can drive the video acquisition monitor 7 to adjust its angle, thereby facilitating the adjustment of the video acquisition angle of the video acquisition monitor 7, and thus facilitating the video acquisition of the position of the wire shear.

[0034] Through the cooperation of the first threaded rod 9, the second threaded rod 11, the gear 12, the gear ring 18, the rotating column 17, and the video acquisition monitor 7, the first threaded rod 9 can adjust the distance between the video acquisition monitor 7 and the wire shearing mechanism 4, while the second threaded rod 11 facilitates the adjustment of the lateral position of the video acquisition monitor 7. The gear 12 and the gear ring 18 are meshed together, which facilitates the adjustment of the video acquisition angle of the video acquisition monitor 7, thereby facilitating the flexible adjustment of the installation position and angle of the video acquisition monitor 7.

[0035] Structural Description: Wire guiding mechanism 2, wire positioning tube 3 and wire flying shear mechanism 4: These are all structures on existing wire flying shears. The wire flying shear can be referenced as model: CFS-50 high-speed flying shear.

[0036] Mobile frame 6: facilitates the horizontal movement of the video capture and monitoring device 7 on it;

[0037] Video capture and monitoring device 7: This is an existing monitoring device; please refer to model number: DS-2CD3T26DWDV3-L.

[0038] First threaded rod 9: capable of driving the first sliding block 16 to move horizontally;

[0039] Second threaded rod 11: capable of driving second sliding block 15 to move laterally;

[0040] Gear 12: meshes with gear ring 18 to facilitate adjustment of the angle of video acquisition monitor 7;

[0041] Extension plate 13: provides support for the installation of the adjustment motor 14;

[0042] The second sliding block 15 will drive the rotating column 17 to move laterally under the rotation of the second threaded rod 11;

[0043] The first sliding block 16 will drive the moving frame 6 to move horizontally under the rotation of the first threaded rod 9;

[0044] Rotating column 17: Rotates at the top of the second sliding block 15, so as to drive the video acquisition monitor 7 to rotate under the meshing connection of gear 12 and gear ring 18.

[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A wire flying shear device with a video acquisition device, characterized in that, Include: Wire processing platform (1), wire guide mechanism (2), wire flying shear mechanism (4) and wire positioning tube (3), wire guide mechanism (2), wire positioning tube (3) and wire flying shear mechanism (4) are fixedly installed on wire processing platform (1); The monitoring and adjusting structure is located on the wire processing platform (1); The monitoring and adjusting structure includes a driving motor (5), a first threaded rod (9), a first sliding block (16) and a moving frame (6), and the top of the wire processing platform (1) is provided with a sliding groove (10), and the first threaded rod (9) is rotatably connected in the sliding groove (10). Wherein, the driving motor (5) is fixedly installed on one side of the wire processing platform (1), the output end of the driving motor (5) is rotatably extended into the inside of the sliding groove (10) and is fixedly connected with the first threaded rod (9), the first sliding block (16) is threadedly sleeved on the outer surface of the first threaded rod (9), and the first sliding block (16) is slidably connected with the inside of the sliding groove (10); Wherein, the moving frame (6) is fixedly connected on the top of the first sliding block (16), the moving frame (6) is rotatably connected with a second threaded rod (11) in the inside, and a rotating motor (8) is fixedly installed on one side of the moving frame (6), the output end of the rotating motor (8) is rotatably extended into the inside of the moving frame (6) and is fixedly connected with the second threaded rod (11).

2. The wire flying shear apparatus with a video capture device of claim 1, wherein: The monitoring and adjusting structure further includes a second sliding block (15), a rotating column (17), a video acquisition monitor (7), an extension plate (13), a gear (12), an adjusting motor (14) and a gear ring (18), the second sliding block (15) is threadedly sleeved on the outer surface of the second threaded rod (11), and the second sliding block (15) is slidably connected with the inside of the moving frame (6); Wherein, the rotating column (17) is rotatably connected on the top of the second sliding block (15), the video acquisition monitor (7) is fixedly installed on the top of the rotating column (17), the extension plate (13) is fixedly connected on one side of the second sliding block (15), and the gear ring (18) is fixedly sleeved on the outer surface of the rotating column (17); Wherein, the adjusting motor (14) is fixedly installed on the bottom of the extension plate (13), the output end of the adjusting motor (14) is rotatably penetrated through the extension plate (13) and is fixedly connected with the gear (12), and the gear (12) is meshingly connected with the gear ring (18).

3. The wire flying shear apparatus with video acquisition device of claim 1, wherein: One side of the wire processing platform (1) is fixedly connected with a wire discharge chute.

4. The wire flying shear apparatus with video acquisition device of claim 1, wherein: The wire positioning tube (3) is arranged between the wire guide mechanism (2) and the wire flying shear mechanism (4).

5. The wire flying shear apparatus with video acquisition device of claim 2, wherein: The bottom end of the video acquisition monitor (7) and the top of the rotating column (17) are fixedly installed through a flange plate.

6. The wire flying shear apparatus with video acquisition device of claim 1, wherein: The wire guide mechanism (2), the wire positioning tube (3) and the wire flying shear mechanism (4) are all existing structures on the wire flying shear equipment.

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