Quick replacement tool for sealing gasket of chemical pressure vessel
The design of the quick-release and extension mechanism solves the problem of disassembly and extension of the gasket replacement tool for chemical pressure vessels, realizing quick and easy gasket replacement, reducing the difficulty and complexity of operation, and improving work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-13
AI Technical Summary
Existing quick-change tools for chemical pressure vessel gaskets are difficult to disassemble and extend when removing the replacement head, increasing the difficulty and complexity of operation.
A quick-release gasket replacement tool for chemical pressure vessels, comprising a quick-release mechanism and an extension mechanism, was designed. The quick-release mechanism enables rapid disassembly of the tool through the cooperation of a pull rod, a limit plate, a spring, and a locking block, while the extension mechanism enables the extension of the tool through the cooperation of a motor, a worm gear, a worm wheel, and a threaded rod.
It enables quick and easy replacement of gaskets for chemical pressure vessels, reducing operational difficulty and complexity, and improving work efficiency.
Smart Images

Figure CN223989462U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of quick gasket replacement tools, and in particular to quick gasket replacement tools for chemical pressure vessels. Background Technology
[0002] Quick-change tools for gaskets on chemical pressure vessels are tools specifically designed for the rapid and efficient removal and installation of gaskets on pressure vessels in chemical production. They are designed to be simple and easy to use, allowing operators to quickly master their operation after some training, reducing the difficulty and time required for gasket replacement and improving work efficiency.
[0003] However, existing quick-change tools for gaskets have the following disadvantages:
[0004] (1) When facing multiple devices that require gasket replacement, if it is difficult to disassemble and replace the replacement head of the replacement tool during the replacement process, it will affect the working time. An inconvenient replacement head will also increase the difficulty of the work.
[0005] (2) The gaskets of chemical pressure vessels may be installed deep, especially in some large or complex vessels. If it is difficult to extend the tool when changing tools, it may be inconvenient for operators to accurately deliver the tool to the location of the gasket, which increases the difficulty and complexity of the operation.
[0006] Therefore, this utility model provides a tool for quick replacement of gaskets for chemical pressure vessels. Utility Model Content
[0007] (a) Technical problems to be solved
[0008] The technical problem solved by this utility model is to provide a highly practical tool for quickly replacing gaskets of chemical pressure vessels that is simple to operate and has a relatively simple structure. This solves the problems mentioned in the background art, such as the difficulty in disassembling and replacing the replacement head of the tool and the difficulty in extending it.
[0009] (II) Technical Solution
[0010] To achieve the above objectives, this utility model is implemented through the following technical solution: a quick replacement tool for sealing gaskets of chemical pressure vessels, comprising a fixing block and a cylinder, wherein the fixing block has a first cavity and a second cavity inside, and quick-release mechanisms are provided inside the first cavity and the second cavity; and the cylinder has a third cavity inside, and an extension mechanism is provided inside the third cavity.
[0011] The quick-release mechanism includes a pull rod movably inserted into the surface of a fixed block. One end of the pull rod extends into the interior of a first cavity. A limiting plate is fixedly connected to the inner bottom wall of the first cavity. There are two limiting plates, and a first spring is connected between opposite sides of the two limiting plates. A pressing block is fixedly connected to one side of one of the limiting plates. One end of the pressing block extends into the interior of a second cavity. A rectangular plate is fixedly connected to the inner bottom wall of the second cavity. There are two rectangular plates, and a second spring is connected between opposite sides of the two rectangular plates. A connecting block is fixedly connected to one side of one of the rectangular plates. A round rod is fixedly passed through the surface of the connecting block. A locking block is fixedly connected to one side of the connecting block. A fixing rod is fixedly inserted into the surface of the fixed block. A locking groove is formed on the surface of the fixing rod, and the size of the locking groove is adapted to the locking block.
[0012] The extension mechanism includes a cylinder fixedly connected to one side of the fixed block. The cylinder has a groove and a third cavity inside. A motor is fixedly connected to the inner wall of the third cavity. A transmission rod is splined to the output end of the motor. A worm is fixedly connected to one end of the transmission rod. A worm wheel meshes with the surface of the worm. A threaded rod is threaded through the center of the worm wheel. A threaded slider is threaded onto the surface of the threaded rod. A connecting rod is fixedly connected to one side of the threaded slider.
[0013] Optionally, a powerful magnet is fixedly connected to the surface of the connecting rod. There are two powerful magnets, which are arranged symmetrically to facilitate the attraction of some iron pads.
[0014] Optionally, a damper is fixedly connected to the other side of the threaded slider, and one side of the damper is fixedly connected to the inner top wall of the groove to prevent the threaded slider from rotating along with the threaded rod.
[0015] Optionally, a handle is fixedly connected to one end of the fixing rod. The handle is made of plastic to facilitate the use of the device by the user.
[0016] Optionally, a handle is fixedly connected to the other end of the pull rod. The handle is cylindrical and facilitates pulling the pull rod.
[0017] Optionally, the inner wall of the third cavity is provided with a rotating groove, the size of which is adapted to the worm gear, and one end of the worm gear rotates inside the rotating groove to prevent the worm gear from shaking when rotating.
[0018] (III) Beneficial Effects
[0019] This utility model provides a quick replacement tool for gaskets in chemical pressure vessels, which has the following advantages:
[0020] 1. This quick-change gasket tool, through the arrangement of a pull rod, limiting plate, first spring, pressing block, rectangular plate, second spring, connecting block, round rod, locking block, and fixing rod, allows the user to first press the handle to move the pull rod, pressing block, and one of the limiting plates, while simultaneously squeezing the first spring. Once the pressing block moves to the designated position, squeezing the connecting block simultaneously squeezes the second spring, causing it to change angle around the round rod. After the locking block disengages from the locking groove, the device can be disassembled and replaced, reducing the difficulty of the work.
[0021] 2. This quick-change gasket tool, through the setup of a motor, worm gear, worm wheel, threaded rod, threaded slider, and connecting rod, first requires the operator to start the motor to drive the transmission rod to rotate. Through the cooperation of the worm gear and worm wheel, the threaded rod rotates, thereby causing the threaded slider to move the connecting rod. Subsequently, the device can be extended, reducing the difficulty and complexity of operation. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the fixing block structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the cylindrical structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the motor structure of this utility model;
[0025] Figure 4 This is a schematic diagram of the first spring structure of this utility model.
[0026] In the diagram: 1. Fixed block; 2. Pull rod; 3. Limiting plate; 4. First spring; 5. Pressing block; 6. Rectangular plate; 7. Second spring; 8. Connecting block; 9. Round rod; 10. Locking block; 11. Fixed rod; 12. Cylinder; 13. Motor; 14. Worm gear; 15. Worm wheel; 16. Threaded rod; 17. Threaded slider; 18. Connecting rod; 19. Strong magnet; 20. Damper; 21. Handle; 22. Lifting handle. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0028] Please see Figures 1 to 4This utility model provides a technical solution: a quick replacement tool for sealing gaskets of chemical pressure vessels, including a fixing block 1 and a cylinder 12. The fixing block 1 has a first cavity and a second cavity inside, and quick-release mechanisms are provided inside the first cavity and the second cavity. The cylinder 12 has a third cavity inside, and an extension mechanism is provided inside the third cavity.
[0029] The quick-release mechanism includes a pull rod 2 movably inserted into the surface of the fixed block 1. One end of the pull rod 2 extends into the interior of the first cavity. A limiting plate 3 is fixedly connected to the inner bottom wall of the first cavity. There are two limiting plates 3, and a first spring 4 is connected between opposite sides of the two limiting plates 3. A pressing block 5 is fixedly connected to one side of one of the limiting plates 3. One end of the pressing block 5 extends into the interior of the second cavity. A rectangular plate 6 is fixedly connected to the inner bottom wall of the second cavity. There are two rectangular plates 6, and a second spring 7 is connected between opposite sides of the two rectangular plates 6. A connecting block 8 is fixedly connected to one side of one of the rectangular plates 6. A round rod 9 is fixedly inserted through the surface of the connecting block 8. A [missing information - likely a component or element] is fixedly connected to one side of the connecting block 8. The locking block 10 and the fixing block 1 have a fixing rod 11 fixedly inserted into their surfaces. The fixing rod 11 has a slot on its surface, which is adapted to the size of the locking block 10. With the arrangement of the pull rod 2, the limiting plate 3, the first spring 4, the pressing block 5, the rectangular plate 6, the second spring 7, the connecting block 8, the round rod 9, the locking block 10 and the fixing rod 11, the user first presses the handle 22 to move the pull rod 2, the pressing block 5 and one of the limiting plates 3, and at the same time squeezes the first spring 4. When the pressing block 5 moves to the designated position, the connecting block 8 is squeezed, and the second spring 7 is squeezed, causing it to change angle around the round rod 9. After the locking block 10 is released from the restriction of the slot, the device can be disassembled and replaced, reducing the difficulty of the work.
[0030] The extension mechanism includes a cylinder 12 fixedly connected to one side of the fixed block 1. The cylinder 12 has a groove and a third cavity inside. A motor 13 is fixedly connected to the inner wall of the third cavity. A transmission rod is splined to the output end of the motor 13. A worm 14 is fixedly connected to one end of the transmission rod. A worm wheel 15 meshes with the surface of the worm 14. A threaded rod 16 is threaded through the center of the worm wheel 15. A threaded slider 17 is threaded onto the surface of the threaded rod 16. A connecting rod 18 is fixedly connected to one side of the threaded slider 17. With the arrangement of the motor 13, worm 14, worm wheel 15, threaded rod 16, threaded slider 17 and connecting rod 18, the motor 13 is first started by personnel to drive the transmission rod to rotate. Through the cooperation of the worm 14 and worm wheel 15, the threaded rod 16 is rotated, thereby causing the threaded slider 17 to drive the connecting rod 18 to move. Then the device can be extended, reducing the difficulty and complexity of operation.
[0031] Two strong magnets 19 are fixedly connected to the surface of the connecting rod 18. The two strong magnets 19 are arranged symmetrically to facilitate the attraction of some iron pads.
[0032] A damper 20 is fixedly connected to the other side of the threaded slider 17. One side of the damper 20 is fixedly connected to the inner top wall of the groove to prevent the threaded slider 17 from rotating together with the threaded rod 16.
[0033] One end of the fixed rod 11 is fixedly connected to a handle 21, which is made of plastic to facilitate the use of the device by the user.
[0034] A handle 22 is fixedly connected to the other end of the lever 2. The handle 22 is cylindrical and easy to pull the lever 2.
[0035] The inner wall of the third cavity is provided with a rotating groove, the size of which is adapted to the worm 14. One end of the worm 14 rotates inside the rotating groove to prevent the worm 14 from shaking when rotating.
[0036] In this invention, the working steps of the device are as follows:
[0037] First step: First, use personnel to press the handle 22 to move the pull rod 2, the pressing block 5 and one of the limiting plates 3, while squeezing the first spring 4. After the pressing block 5 moves to the designated position, squeeze the connecting block 8 and squeeze the second spring 7 to make it change the angle around the round rod 9. After the locking block 10 is released from the restriction of the slot, the device can be disassembled and replaced, which reduces the difficulty of the work.
[0038] The second step: The operator starts the motor 13 to drive the transmission rod to rotate. Through the cooperation of the worm gear 14 and the worm wheel 15, the threaded rod 16 rotates, thereby causing the threaded slider 17 to drive the connecting rod 18 to move. Then the device can be extended, reducing the difficulty and complexity of operation.
[0039] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0040] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tool for quick replacement of sealing gaskets of chemical pressure vessels, comprising a fixed block (1) and a cylinder (12), characterized in that: The inside of the fixed block (1) is provided with a first cavity and a second cavity, the inside of the first cavity and the second cavity is provided with a quick release mechanism, the inside of the cylinder (12) is provided with a third cavity, the inside of the third cavity is provided with an extension mechanism; The quick release mechanism includes a pull rod (2) movably inserted on the surface of the fixed block (1), one end of the pull rod (2) extends to the inside of the first cavity, the inner bottom wall of the first cavity is fixedly connected with a limiting plate (3), the number of the limiting plate (3) is two, the opposite sides of the two limiting plates (3) are commonly connected with a first spring (4), one side of one of the limiting plates (3) is fixedly connected with a pressing block (5), one end of the pressing block (5) extends to the inside of the second cavity, the inner bottom wall of the second cavity is fixedly connected with a rectangular plate (6), the number of the rectangular plate (6) is two, the opposite sides of the two rectangular plates (6) are commonly connected with a second spring (7), one side of one of the rectangular plates (6) is fixedly connected with a connecting block (8), the surface of the connecting block (8) is fixedly penetrated with a round rod (9), one side of the connecting block (8) is fixedly connected with a clamping block (10), the surface of the fixed block (1) is fixedly inserted with a fixed rod (11), the surface of the fixed rod (11) is provided with a clamping groove, the size of the clamping groove is matched with the clamping block (10). The extension mechanism includes a cylinder (12) fixedly connected on one side of the fixed block (1), the inside of the cylinder (12) is provided with a sliding groove and a third cavity, the inner side wall of the third cavity is fixedly connected with a motor (13), the output end of the motor (13) is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a worm (14), the surface of the worm (14) is engaged with a worm wheel (15), the center of the worm wheel (15) is threaded penetrated with a threaded rod (16), the surface of the threaded rod (16) is threaded sleeved with a threaded sliding block (17), one side of the threaded sliding block (17) is fixedly connected with a connecting rod (18).
2. The tool for quick replacement of gaskets for chemical pressure vessels according to claim 1, characterized in that: The surface of the connecting rod (18) is fixedly connected with a strong magnet (19), the number of the strong magnet (19) is two, the two strong magnets (19) are symmetrically arranged.
3. The tool for quick replacement of gaskets for chemical pressure vessels according to claim 1, characterized in that: The other side of the threaded sliding block (17) is fixedly connected with a damper (20), one side of the damper (20) is fixedly connected to the inner top wall of the sliding groove.
4. The tool of claim 1, wherein: One end of the fixed rod (11) is fixedly connected with a handle (21), the handle (21) is made of plastic material.
5. The tool of claim 1, wherein: The other end of the pull rod (2) is fixedly connected with a lifting handle (22), the lifting handle (22) is cylindrically arranged.
6. The tool of claim 1, wherein: The inner side wall of the third cavity is provided with a rotating groove, the size of the rotating groove is matched with the worm (14), one end of the worm (14) rotates in the inside of the rotating groove.