Dendrobium polysaccharide extraction device

By designing a rotating ultrasonic probe and cooling system in the Dendrobium polysaccharide extraction device, the problems of uneven ultrasound and unstable temperature were solved, thereby improving extraction efficiency and quality.

CN223995456UActive Publication Date: 2026-03-17HUAINAN NORMAL UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The fixed setting of the ultrasonic generator in the existing Dendrobium polysaccharide extraction device leads to uneven ultrasonic waves, and the heat effect generated by the ultrasonic waves is difficult to control to keep the extraction temperature constant, which affects the extraction efficiency and quality.

Method used

A device for extracting Dendrobium polysaccharides is designed. By using a rotating ultrasonic probe and a temperature sensor in conjunction with a cooling system, uniform ultrasonic radiation and constant temperature control are achieved. A drive mechanism is used to rotate the ultrasonic probe on a turntable, and a cooling chamber and circulating coolant are used to maintain a stable temperature.

Benefits of technology

It achieves uniform ultrasonic radiation within the extraction tank, improving extraction efficiency, and maintains a constant extraction temperature through a cooling system, avoiding the impact of temperature fluctuations on the extraction effect.

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Abstract

The utility model discloses a dendrobium polysaccharide extraction device which comprises an extraction tank, a rotating disc is rotatably connected in a rotating groove of the extraction tank, an annular sliding groove is formed in the inner wall of the rotating groove, an annular sliding block is slidably connected in the annular sliding groove, and the annular sliding block is fixedly connected to the outer wall of the rotating disc. A driving mechanism for rotating the turntable is arranged on one side of the top of the extraction tank, an ultrasonic generator is fixedly arranged on one side of the top of the turntable, an ultrasonic probe is arranged at the bottom of the ultrasonic generator and penetrates and extends into the extraction tank, a temperature sensor is fixedly arranged at the bottom of the extraction tank, and a cooling cavity is formed in the inner wall of the extraction tank; a circulating mechanism for cooling the cooling liquid in the cavity is fixedly arranged on the outer wall of one side of the extracting tank. According to the device, ultrasonic waves can be uniformly radiated to dendrobium fragments in the extraction tank through rotation of the ultrasonic probe, so that the extraction efficiency is improved, and the temperature, which is increased due to the ultrasonic waves, in the extraction tank can be quickly reduced to a set value through the cooling cavity, so that the extraction temperature is kept constant.
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Description

Technical Field

[0001] This utility model relates to the field of traditional Chinese medicine processing technology, specifically to an extraction device for Dendrobium polysaccharides. Background Technology

[0002] Dendrobium, as a medicinal plant, contains polysaccharides that possess antioxidant, antitumor, immune-regulating, and blood sugar-lowering functions, giving it high medicinal value. To utilize its various health benefits and medicinal value, it is necessary to extract the polysaccharides contained in Dendrobium.

[0003] Current methods for extracting Dendrobium officinale generally involve hot water extraction, which is low-cost but time-consuming. To improve extraction efficiency, hot water extraction is often combined with ultrasonic extraction. Utilizing the physical effects of ultrasound, polysaccharide release is effectively promoted, resulting in high extraction efficiency and short extraction time, while avoiding chemical contamination and achieving better extraction effects. During the extraction of Dendrobium officinale polysaccharides, it is necessary to strictly control not only the temperature of the hot water but also the uniformity of the ultrasound waves to ensure that the Dendrobium officinale fragments are evenly exposed to ultrasonic radiation, thereby improving the extraction rate and quality of polysaccharides.

[0004] Existing extraction devices typically only include a heating wire, a temperature sensor, and an ultrasonic generator in the extraction tank. The ultrasonic generator is usually fixed at the bottom or side of the extraction tank, which can easily lead to uneven ultrasonic waves. Furthermore, as the ultrasonic time increases, the heat generated by the ultrasonic waves can cause the temperature to rise, making it difficult to control the extraction temperature. Based on this, an extraction device for Dendrobium polysaccharides is proposed. Utility Model Content

[0005] This invention provides an extraction device for Dendrobium polysaccharides, which solves the problem mentioned in the above technical background that the ultrasonic generator of the extraction device is generally fixed at the bottom or one side of the extraction tank, which easily leads to uneven ultrasonic waves. Furthermore, as the ultrasonic time increases, the thermal effect generated by the ultrasonic waves easily causes the temperature to rise, which is not conducive to controlling the constant extraction temperature.

[0006] An extraction device for Dendrobium polysaccharides includes an extraction tank. A rotating groove is formed at the top of the extraction tank, and a turntable is rotatably connected within the rotating groove. An annular sliding groove is formed on the inner wall of the rotating groove, and an annular slider is slidably connected within the annular sliding groove. The annular slider is fixedly connected to the outer wall of the turntable. A drive mechanism for rotating the turntable is provided on one side of the top of the extraction tank. An ultrasonic generator is fixedly provided on one side of the top of the turntable, and an ultrasonic probe is provided at the bottom of the ultrasonic generator, extending through into the extraction tank. A temperature sensor is fixedly provided at the bottom of the extraction tank. A cooling chamber is formed on the inner wall of the extraction tank, and a circulation mechanism for coolant within the cooling chamber is fixedly provided on one side of the outer wall of the extraction tank.

[0007] Preferably, the driving mechanism includes a driving groove formed on one side of the annular slide groove, a driving motor is fixedly provided on one side of the top of the extraction tank, a rotating shaft is fixedly connected to the output end of the driving motor, the rotating shaft extends through into the driving groove and is fixedly connected to a gear, the gear meshes with a gear ring, and the gear ring is fixedly connected to the outer wall of the annular slider.

[0008] Preferably, an infusion pump is fixedly installed on the side wall of the extraction tank, the inlet pipe of the infusion pump extends through to the bottom of the cooling chamber, the outlet pipe of the infusion pump is fixedly connected to a cooling box, the cooling box is fixedly connected to a circulation pipe, and the circulation pipe extends through to the top of the cooling chamber.

[0009] Preferably, a partition is fixedly provided inside the cooling cavity, and the partition divides the cooling cavity into a spiral shape.

[0010] Preferably, a stirring motor is fixedly installed at the top center of the turntable, and a rotating rod is fixedly connected to the stirring motor. The rotating rod extends through the extraction tank and is fixedly connected to a stirring blade.

[0011] Preferably, an electric heating wire is fixedly installed inside the stirring blade.

[0012] Preferably, the bottom of the extraction tank is fixedly provided with a discharge pipe, the bottom of the discharge pipe is threadedly connected with a filter disc, and a control valve is provided on the discharge pipe.

[0013] The beneficial effects of this utility model are:

[0014] (1) This utility model drives the rotating shaft and gear to rotate by a drive motor. The gear meshes with the gear ring to rotate, which in turn drives the turntable to rotate, causing the ultrasonic generator and ultrasonic probe on the turntable to rotate. The ultrasonic probe rotates inside the extraction tank, so that the emitted ultrasonic waves can be evenly radiated to the Dendrobium fragments inside the extraction tank, thereby improving the efficiency of ultrasonic extraction.

[0015] (2) The present invention pumps the liquid into the cooling box through the inlet pipe, the delivery pump and the outlet pipe. The coolant after being cooled in the cooling box is transported back to the cooling chamber through the circulation pipe. In this way, the coolant in the cooling chamber is circulated, which improves the cooling efficiency and allows the temperature in the extraction tank that is raised by ultrasound to drop quickly to the set value. In conjunction with the temperature sensor and the heating wire, the temperature in the extraction tank is kept at a constant value, so as to avoid the effect and efficiency of Dendrobium polysaccharide extraction due to excessively high or low temperature. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is an enlarged schematic diagram of structure A of this utility model;

[0018] Figure 3 This is a top view of the gear and gear ring connection structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the filter disc structure of this utility model.

[0020] In the diagram: 1 Extraction tank, 2 Rotating trough, 3 Turntable, 4 Annular chute, 5 Annular slider, 6 Ultrasonic generator, 7 Ultrasonic probe, 8 Temperature sensor, 9 Cooling chamber, 10 Drive trough, 11 Drive motor, 12 Rotating shaft, 13 Gear, 14 Gear ring, 15 Infusion pump, 16 Inlet pipe, 17 Outlet pipe, 18 Cooling box, 19 Circulation pipe, 20 Baffle, 21 Stirring motor, 22 Rotating rod, 23 Stirring blade, 24 Heating wire, 25 Discharge pipe, 26 Filter plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] like Figure 1-4 As shown, an extraction device for Dendrobium polysaccharides includes an extraction tank 1. A rotating groove 2 is formed at the top of the extraction tank 1, and a turntable 3 is rotatably connected within the rotating groove 2. A feed inlet is formed on one side of the turntable 3. An annular groove 4 is formed on the inner wall of the rotating groove 2, and an annular slider 5 is slidably connected within the annular groove 4. The annular slider 5 is fixedly connected to the outer wall of the turntable 3. A drive mechanism for rotating the turntable 3 is provided on one side of the top of the extraction tank 1. An ultrasonic generator 6 is fixedly provided on one side of the top of the turntable 3. An ultrasonic probe 7 is provided at the bottom of the ultrasonic generator 6 and extends through into the extraction tank 1. A temperature sensor 8 is fixedly provided at the bottom of the extraction tank 1. A cooling chamber 9 is formed on the inner wall of the extraction tank 1, and a circulation mechanism for the coolant in the cooling chamber 9 is fixedly provided on one side of the outer wall of the extraction tank 1.

[0023] The driving mechanism includes a driving groove 10 opened on one side of the annular slide 4. A driving motor 11 is fixedly installed on one side of the top of the extraction tank 1. A rotating shaft 12 is fixedly connected to the output end of the driving motor 11. The rotating shaft 12 extends through into the driving groove 10 and is fixedly connected to a gear 13. The gear 13 meshes with a gear ring 14, which is fixedly connected to the outer wall of the annular slider 5.

[0024] The drive motor 11 drives the rotating shaft 12 and gear 13 to rotate. The gear 13 meshes with the gear ring 14 to rotate, which in turn drives the turntable 3 to rotate. This causes the ultrasonic generator 6 and ultrasonic probe 7 on the turntable 3 to rotate. The ultrasonic probe 7 rotates inside the extraction tank 1, so that the emitted ultrasonic waves can be evenly radiated to the Dendrobium fragments inside the extraction tank 1, thereby improving the efficiency of ultrasonic extraction.

[0025] A liquid pump 15 is fixedly installed on the side wall of the extraction tank 1. The inlet pipe 16 of the liquid pump 15 extends through to the bottom of the cooling chamber 9. The outlet pipe 17 of the liquid pump 15 is fixedly connected to a cooling tank 18. The cooling tank 18 is fixedly connected to a circulation pipe 19, which extends through to the top of the cooling chamber 9. The liquid is pumped into the cooling tank 18 through the inlet pipe 16, the liquid pump 15, and the outlet pipe 17. The coolant cooled in the cooling tank 18 is then transported back into the cooling chamber 9 through the circulation pipe 19. This circulation of the coolant in the cooling chamber 9 improves cooling efficiency and reduces the cooling effect of the liquid in the extraction tank 1. The temperature of the sound rise can be quickly reduced to the set value. The cooling box 18 is equipped with a semiconductor refrigeration chip. The cooling surface of the semiconductor refrigeration chip is located inside the cooling box 18, and the heating surface of the semiconductor refrigeration chip is located outside the cooling box 18. A heat sink is provided on the heating surface of the semiconductor refrigeration chip. After the semiconductor refrigeration chip is powered on, the cooling surface of the semiconductor refrigeration chip cools the circulating cooling water in the cooling box 18, and the heat from the cooling surface of the semiconductor refrigeration chip is transferred to its heating surface, and then dissipated through the heat sink on the heating surface, effectively cooling the circulating coolant in the cooling box 18.

[0026] A partition 20 is fixedly installed inside the cooling chamber 9. The partition 20 divides the cooling chamber 9 into a spiral shape, so that the coolant in the cooling chamber 9 flows in a spiral shape along the partition, increasing the flow area and improving the cooling efficiency.

[0027] A stirring motor 21 is fixedly installed at the top center of the turntable 3. The stirring motor 21 is fixedly connected to a rotating rod 22. The rotating rod 22 extends through into the extraction tank 1 and is fixedly connected to a stirring blade 23. The stirring motor 21 drives the stirring rod 22 and the stirring blade 23 to rotate and stir the mixture in the extraction tank 1, so that the Dendrobium fragments and the extract are in uniform contact.

[0028] The stirring blade 23 is equipped with a heating wire 24, which heats the liquid in the extraction tank 1 while stirring, making the liquid more evenly heated.

[0029] The temperature sensor 8 is electrically connected to the infusion pump 15 and the heating wire 24. When the temperature changes from the set value, the infusion pump 15 and the heating wire 24 are activated to keep the extraction temperature constant.

[0030] The bottom of the extraction tank 1 is fixedly provided with a discharge pipe 25, and the bottom of the discharge pipe 25 is threadedly connected to a filter disc 26. A control valve is provided on the discharge pipe 25 to facilitate the filtration of the extracted polysaccharide extract.

[0031] In use, equal proportions of Dendrobium fragments and hot water are added to extraction tank 1. When only hot water extraction of Dendrobium polysaccharides is required, the temperature inside extraction tank 1 is kept constant by temperature sensor 8 and heating wire 24. When hot water and ultrasound are needed to extract Dendrobium polysaccharides, the drive motor 11 is started to drive the rotating shaft 12 and gear 13 to rotate. Gear 13 meshes with gear ring 14 to rotate, which in turn drives the turntable 3 and the ultrasonic generator 6 and ultrasonic probe 7 on the turntable 3 to rotate, so that the emitted ultrasonic waves can be evenly radiated to the Dendrobium fragments inside extraction tank 1. As the ultrasound time increases, the ultrasonic waves... When the heat effect generated by the sound waves raises the temperature of the extract, the temperature sensor 8 detects this and the infusion pump 15 starts, pumping the coolant in the cooling chamber 9 into the cooling tank 18. The coolant, after being cooled by the cooling tank 18, is then transported back to the cooling chamber 9 through the circulation pipe 19. This cycle improves the cooling efficiency, allowing the temperature in the extraction tank 1, which is raised by ultrasound, to quickly drop to the set value and maintain a constant extraction temperature. Through the cooperation of the cooling chamber 9, the temperature sensor 8, and the heating wire 24, the temperature in the extraction tank 1 is kept at a constant value, avoiding the effect and efficiency of Dendrobium polysaccharide extraction due to excessively high or low temperatures.

[0032] It should be noted that, for the present invention as fully described, there may be various variations and modifications, and it is not limited to the specific embodiments described above. In summary, the scope of protection of this utility model should include those variations, substitutions, and modifications that are obvious to those skilled in the art, and the appended claims shall prevail.

Claims

1. A device for extracting Dendrobium polysaccharide, comprising an extraction tank (1), characterized in that: The extraction tank (1) top is provided with a rotating groove (2), the rotating groove (2) is rotatably connected with a rotating disc (3), the inner wall of the rotating groove (2) is provided with an annular sliding groove (4), the annular sliding groove (4) is slidably connected with an annular sliding block (5), the annular sliding block (5) is fixedly connected to the outer wall of the rotating disc (3), one side of the top of the extraction tank (1) is provided with a driving mechanism for rotating the rotating disc (3), one side of the top of the rotating disc (3) is fixedly provided with an ultrasonic generator (6), the bottom of the ultrasonic generator (6) is provided with an ultrasonic probe (7), the ultrasonic probe (7) extends through the extraction tank (1), the bottom of the extraction tank (1) is fixedly provided with a temperature sensor (8), the inner wall of the extraction tank (1) is provided with a cooling cavity (9), and the outer wall of one side of the extraction tank (1) is fixedly provided with a circulating mechanism for cooling liquid in the cooling cavity (9).

2. The extraction device of Dendrobium polysaccharide according to claim 1, characterized in that: The driving mechanism comprises a driving groove (10) provided on one side of the annular sliding groove (4), a driving motor (11) is fixedly arranged on one side of the top of the extraction tank (1), the output end of the driving motor (11) is fixedly connected with a rotating shaft (12), the rotating shaft (12) extends through the driving groove (10) and is fixedly connected with a gear (13), the gear (13) is meshingly connected with a gear ring (14), and the gear ring (14) is fixedly connected to the outer wall of the annular sliding block (5).

3. The extraction device of Dendrobium polysaccharide according to claim 1, characterized in that: The side wall of the extraction tank (1) is fixedly provided with a liquid infusion pump (15), the liquid inlet pipe (16) of the liquid infusion pump (15) extends through the bottom of the cooling cavity (9), the liquid outlet pipe (17) of the liquid infusion pump (15) is fixedly connected with a cooling box (18), the cooling box (18) is fixedly connected with a circulating pipe (19), and the circulating pipe (19) extends through the top of the cooling cavity (9).

4. The extraction device of Dendrobium polysaccharide according to claim 3, characterized in that: The cooling cavity (9) is fixedly provided with a partition plate (20), and the cooling cavity (9) is divided into a spiral annular shape by the partition plate (20).

5. The extraction device of Dendrobium polysaccharide according to claim 1, characterized in that: The top of the rotating disc (3) is fixedly provided with a stirring motor (21), the stirring motor (21) is fixedly connected with a rotating rod (22), the rotating rod (22) extends through the extraction tank (1) and is fixedly connected with stirring blades (23).

6. The extraction device of Dendrobium polysaccharide according to claim 5, characterized in that: The stirring blades (23) are fixedly provided with an electric heating wire (24).

7. The extraction device of Dendrobium polysaccharide according to claim 1, characterized in that: The bottom of the extraction tank (1) is fixedly provided with a discharge pipe (25), the bottom of the discharge pipe (25) is threadedly connected with a filter disc (26), and the discharge pipe (25) is provided with a control valve.