Grinding device for calcination processing of aluminum ash
By designing a grinding device for calcining aluminum ash, the steel brush head contacts the grinding cylinder to clear the discharge hole. Combined with a transmission belt and a limiting structure, the problem of discharge hole blockage is solved, achieving effective ball milling of aluminum ash and preventing discharge blockage, thus improving the aluminum powder discharge efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-17
AI Technical Summary
The feed hole of the existing grinding device is easily blocked by large pure aluminum particles, which prevents the aluminum powder from being completely discharged and affects the performance.
A grinding device for calcining aluminum ash was designed, comprising a frame, bearing housing, grinding cylinder, steel brush head, and drive assembly. The steel brush head contacts the surface of the grinding cylinder to clear the discharge hole, and a transmission belt and limiting structure are used to prevent blockage. The material is then guided and discharged through a guide cover.
This technology enables efficient ball milling of aluminum ash and prevents material blockage, improving the discharge efficiency of aluminum powder and ensuring the normal operation of the equipment.
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Figure CN223996206U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum ash processing technology, specifically to a grinding device for calcining aluminum ash. Background Technology
[0002] Aluminum ash is a byproduct of aluminum production. Specifically, it is the scum or skimmed residue that floats on the surface of molten aluminum during the smelting process of electrolytic aluminum, cast aluminum, and recycled aluminum. During smelting, aluminum ash and aluminum particles form a symbiotic mixture, which often needs to be ground to separate them. Because the pure aluminum particles in aluminum ash have good plasticity, after grinding, the small aluminum ash particles are crushed into larger aluminum particles, making them easier to separate during screening. Through grinding, aluminum particles and aluminum ash can be better separated, improving screening efficiency and purity, thus providing better raw materials for subsequent calcination.
[0003] In existing technology, when aluminum ash is ground, due to its plasticity, it is discharged through the feeding hole of the grinding device. Since the inner diameter of the feeding hole is fixed, the pure aluminum particles in the aluminum ash will extend during grinding. After the extension, the size of the larger pure aluminum particles will exceed the inner diameter of the feeding hole. At this time, the feeding hole will be blocked by the larger pure aluminum particles, and the aluminum powder in the grinding device cannot be completely discharged through the feeding hole, thus affecting its performance. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a grinding device for calcining aluminum ash, which solves the problem that the feeding hole can be blocked by large pure aluminum particles, thus preventing the aluminum powder in the grinding device from being completely discharged through the feeding hole and affecting its performance.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A grinding device for calcining aluminum ash includes a frame, on the top surface of which two bearing seats are fixedly installed, and a grinding cylinder is rotatably connected between the two bearing seats.
[0007] A mounting frame is fixedly installed on the top surface of the frame, a first motor is fixedly installed on the top surface of the mounting frame, and a steering gear is fixedly installed on the top surface of the mounting frame. One end of the drive shaft of the first motor is fixedly installed to the connecting shaft of the steering gear, and the rotating shaft of the steering gear is connected to the grinding cylinder by belt drive.
[0008] A positioning frame is fixedly installed inside the frame. Several connecting seats are rotatably connected to the top surface of the positioning frame. A first spring is movably sleeved inside the connecting seat. A connecting column is slidably connected inside the connecting seat. A steel brush head is fixedly installed on the top surface of the connecting column.
[0009] The frame is equipped with a drive assembly for rotating multiple steel brush heads.
[0010] A collection tray is slidably connected inside the frame.
[0011] To enable multiple steel brush heads to rotate simultaneously, in a preferred embodiment of this utility model of a grinding device for calcining aluminum ash, the driving assembly includes: a rotating shaft rotatably connected inside the frame; a driven bevel gear fixedly sleeved on the outer circular wall of the rotating shaft; a second motor fixedly mounted on one side of the frame; a driving bevel gear fixedly mounted on one end of the drive shaft of the second motor; the driving bevel gear meshing with the driven bevel gear; a driving pulley fixedly sleeved on the outer circular wall of the rotating shaft; driven pulleys fixedly sleeved on the outer circular walls of several connecting seats; and a transmission belt connecting the driving pulley and the driven pulley via the transmission belt.
[0012] To prevent the transmission belt from slipping off, in a preferred embodiment of the grinding device for aluminum ash calcination processing according to this utility model, a plurality of mounting seats are fixedly installed on the top surface of the positioning frame, a connecting rod is movably sleeved inside the mounting seat, a second spring is fixedly sleeved on the outer circular wall of the connecting rod, a mounting rod is fixedly installed at one end of the connecting rod, and a pressure wheel is rotatably connected to one end of the mounting rod.
[0013] In order to limit the up and down movement of the steel brush head, as a grinding device for aluminum ash calcination processing according to this utility model, preferably, two clamping plates are fixedly installed on the bottom surface of the steel brush head, and two limiting plates are fixedly installed on the top surface of the connecting seat, and the clamping plates are slidably connected to the limiting plates.
[0014] To prevent falling aluminum ash from entering the interior of the connector and affecting its use, as a grinding device for aluminum ash calcination processing according to this utility model, preferably, protective covers are fixedly fitted onto the outer circular walls of several steel brush heads.
[0015] To prevent falling aluminum ash from entering between the drive pulley, transmission belt, and driven pulley and affecting its use, in a preferred embodiment of the grinding device for aluminum ash calcination processing according to this utility model, a guide cover is fixedly installed inside the frame. The top surface of the guide cover has several circular through holes, and the inner circular wall of the circular through holes is movably connected to the protective cover.
[0016] To prevent dust from being generated during the grinding of aluminum ash, the grinding device for calcining aluminum ash according to this utility model preferably has a dust cover rotatably connected to the top surface of the frame.
[0017] In summary, the present invention has the following main advantages:
[0018] 1. By using the connecting seat, the first spring, the steel brush head, the grinding cylinder and the collecting plate in cooperation, the ball milling of aluminum ash is facilitated, while preventing blockage during aluminum ash feeding.
[0019] 2. By using the rotating shaft, driven bevel gear, second motor, driving bevel gear, driving pulley, driven pulley and transmission belt in cooperation, the effect of making multiple steel brush heads rotate simultaneously is achieved;
[0020] 3. By using the mounting base, connecting rod, second spring, mounting rod and pressure roller in cooperation, the transmission belt is limited to prevent it from falling off. Attached Figure Description
[0021] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0022] Figure 2 This is a schematic diagram of the dust cover structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the frame structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the positioning frame structure of this utility model.
[0025] Figure 5 This is a schematic diagram of the connecting seat structure of this utility model.
[0026] Figure 6 This is a schematic diagram of the mounting base structure of this utility model.
[0027] Figure 7 This is a utility model Figure 3 A schematic diagram of the partial structure of A in the middle.
[0028] Reference numerals: 1. Frame; 2. Bearing housing; 3. Dust cover; 4. Mounting frame; 5. Grinding cylinder; 6. First motor; 7. Steering gear; 8. Collection tray; 9. Guide cover; 10. Positioning frame; 11. Second motor; 12. Steel brush head; 13. Drive pulley; 14. Transmission belt; 15. Driven pulley; 16. Connecting seat; 17. Protective cover; 18. Mounting seat; 19. First spring; 20. Connecting column; 21. Driven bevel gear; 22. Limiting plate; 23. Clamping plate; 24. Second spring; 25. Connecting rod; 26. Mounting rod; 27. Pressure roller; 28. Rotating shaft; 29. Driven bevel gear. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A grinding device for calcining aluminum ash includes: a frame 1, with two bearing seats 2 fixedly mounted on the top surface of the frame 1, and a grinding cylinder 5 rotatably connected between the two bearing seats 2; a mounting frame 4 fixedly mounted on the top surface of the frame 1, a first motor 6 fixedly mounted on the top surface of the mounting frame 4, and a steering gear 7 fixedly mounted on the top surface of the mounting frame 4, one end of the drive shaft of the first motor 6 being fixedly mounted to the connecting shaft of the steering gear 7, and the rotating shaft of the steering gear 7 being belt-driven connected to the grinding cylinder 5; a positioning frame 10 fixedly mounted inside the frame 1, with several connecting seats 16 rotatably connected to the top surface of the positioning frame 10, a first spring 19 movably sleeved inside the connecting seats 16, a connecting column 20 slidably connected inside the connecting seats 16, and a steel brush head 12 fixedly mounted on the top surface of the connecting column 20; a drive assembly is provided inside the frame 1 for driving the multiple steel brush heads 12 to rotate; and a collection tray 8 is slidably connected inside the frame 1. During use, the operator places the aluminum ash block to be ground against the grinding tray. The grinding balls are placed inside the grinding cylinder 5. The operator then uses the first motor 6, and the drive shaft of the first motor 6 rotates, which in turn drives the shaft of the steering gear 7 to rotate. Under the action of belt drive, the grinding cylinder 5 rotates accordingly. The grinding balls inside the grinding cylinder 5 roll and continuously impact the aluminum ash blocks, breaking them into smaller pieces, thereby achieving the effect of ball grinding the aluminum ash blocks. When the grinding cylinder 5 rotates, the operator uses the drive assembly to rotate multiple steel brush heads 12. The first spring 19 inside the connecting seat 16 provides an upward elastic force, causing the steel brush heads 12 to continuously contact the surface of the grinding cylinder 5. Then, the steel brushes on the surface of the steel brush heads 12 enter the interior of the feeding holes on the surface of the grinding cylinder 5, thereby clearing the blockage of aluminum ash inside. After grinding, the aluminum ash falls through the holes on the surface of the grinding cylinder 5 into the interior of the collection tray 8, thus achieving the effect of facilitating ball grinding of aluminum ash and preventing blockage during aluminum ash feeding.
[0031] Based on the above embodiments, refer to Figure 3 , Figure 4 , Figure 6 and Figure 7The drive assembly includes: a rotating shaft 28, rotatably connected inside the frame 1; a driven bevel gear 21 fixedly sleeved on the outer circular wall of the rotating shaft 28; a second motor 11 fixedly mounted on one side of the frame 1; a driving bevel gear 29 fixedly mounted on one end of the drive shaft of the second motor 11; the driving bevel gear 29 meshing with the driven bevel gear 21; a driving pulley 13 fixedly sleeved on the outer circular wall of the rotating shaft 28; driven pulleys 15 fixedly sleeved on the outer circular walls of several connecting seats 16; and a transmission belt 14 between the driving pulley 13 and the driven pulley 15, connecting them via the transmission belt 14. When the operator needs to drive multiple steel brush heads 12 to rotate, the operator uses the second motor 11, which in turn drives the driving bevel gear 29 to rotate. Then, under the meshing transmission action of the driving bevel gear 29 and the driven bevel gear 21, the driven bevel gear 21 will... The rotating shaft 28 is driven to rotate, and the driving pulley 13 on the surface of the rotating shaft 28 will rotate together. Then, under the belt drive of the transmission belt 14, multiple driven pulleys 15 will drive multiple connecting seats 16 and steel brush heads 12 to rotate, thereby achieving the effect of multiple steel brush heads 12 rotating simultaneously. Several mounting seats 18 are fixedly installed on the top surface of the positioning frame 10. A connecting rod 25 is movably sleeved inside the mounting seat 18. A second spring 24 is fixedly sleeved on the outer circular wall of the connecting rod 25. A mounting rod 26 is fixedly installed at one end of the connecting rod 25. A pressure roller 27 is rotatably connected to one end of the mounting rod 26. When the transmission belt 14 rotates, the second spring 24 inside the mounting seat 18 will provide a rebound force to make the mounting rod 26 drive the pressure roller 27 to move, and keep the pressure roller 27 always in contact with the surface of the transmission belt 14, thereby facilitating the limiting of the transmission belt 14 and preventing the transmission belt 14 from falling off.
[0032] Based on the above embodiments, refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 Two clamping plates 23 are fixedly installed on the bottom surface of the steel brush head 12, and two limiting plates 22 are fixedly installed on the top surface of the connecting seat 16. The clamping plates 23 and the limiting plates 22 are slidably connected to each other to limit the up and down movement of the steel brush head 12. Protective covers 17 are fixedly sleeved on the outer circular wall surface of several steel brush heads 12 to prevent falling aluminum dust from entering the interior of the connecting seat 16 and affecting its use. A guide cover 9 is fixedly installed inside the frame 1. Several circular through holes are opened on the top surface of the guide cover 9. The inner circular wall surface of the circular through holes is movably sleeved with the protective cover 17 to facilitate the guidance and discharge of falling aluminum dust, and at the same time prevent falling aluminum dust from entering between the drive pulley 13, the transmission belt 14 and the driven pulley 15 and affecting its use. A dust cover 3 is rotatably connected to the top surface of the frame 1 to prevent dust from being generated during grinding.
[0033] Working principle: Please refer to Figures 1-7 As shown, during use, the operator places the aluminum ash block to be ground along with the grinding balls inside the grinding cylinder 5. The operator then uses the first motor 6, and the drive shaft of the first motor 6 rotates, which in turn drives the shaft of the steering gear 7 to rotate. At this time, under the action of belt drive, the grinding cylinder 5 will rotate accordingly. The grinding balls inside the grinding cylinder 5 will roll and continuously impact the aluminum ash block, breaking it into smaller pieces, thereby achieving the effect of ball grinding the aluminum ash block. When the grinding cylinder 5 rotates, the operator uses the drive assembly to rotate multiple steel brush heads 12. The first spring 19 inside the connecting seat 16 will provide an upward elastic force, causing the steel brush heads 12 to continuously contact the surface of the grinding cylinder 5. Then, the steel brushes on the surface of the steel brush heads 12 will enter the interior of the feeding holes on the surface of the grinding cylinder 5, thereby clearing the blockage of aluminum ash inside. After grinding, the aluminum ash will fall into the interior of the collection tray 8 through the holes on the surface of the grinding cylinder 5. This achieves the effect of facilitating ball grinding of aluminum ash and preventing blockage during aluminum ash feeding.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An aluminum ash calcination processing grinding device, comprising: a rack (1), two bearing seats (2) are fixedly installed on the top surface of the rack (1), and a grinding cylinder (5) is rotationally connected between the two bearing seats (2); characterized in that a mounting rack (4) is fixedly installed on the top surface of the rack (1), a first motor (6) is fixedly installed on the top surface of the mounting rack (4), a steering gear (7) is fixedly installed on the top surface of the mounting rack (4), one end of the driving shaft of the first motor (6) is fixedly installed on the connecting shaft of the steering gear (7), and the rotating shaft of the steering gear (7) is belt transmissionally connected with the grinding cylinder (5); a positioning rack (10) is fixedly installed in the rack (1), a plurality of connecting seats (16) are rotationally connected on the top surface of the positioning rack (10), first springs (19) are movably sleeved in the connecting seats (16), connecting columns (20) are slidably connected in the connecting seats (16), and steel brush heads (12) are fixedly installed on the top surface of the connecting columns (20); a driving assembly is arranged in the rack (1) and used to drive a plurality of steel brush heads (12) to rotate; a collecting disc (8) is slidably connected in the rack (1).
2. The grinding device for aluminum ash calcination processing according to claim 1, characterized in that: the driving assembly comprises a rotating shaft (28) which is rotationally connected in the rack (1), a driven bevel gear (21) is fixedly sleeved on the outer circular wall surface of the rotating shaft (28), a second motor (11) is fixedly installed on one side of the rack (1), a driving bevel gear (29) is fixedly installed on one end of the driving shaft of the second motor (11), the driving bevel gear (29) is meshingly connected with the driven bevel gear (21), a driving pulley (13) is fixedly sleeved on the outer circular wall surface of the rotating shaft (28), a plurality of connecting seats (16) are fixedly sleeved with driven pulleys (15) on the outer circular wall surfaces thereof, a transmission belt (14) is arranged between the driving pulley (13) and the driven pulleys (15), and the driving pulley (13) and the driven pulleys (15) are belt transmissionally connected through the transmission belt (14).
3. The grinding device for aluminum ash calcination processing according to claim 1, characterized in that: a plurality of mounting seats (18) are fixedly installed on the top surface of the positioning rack (10), a connecting rod (25) is movably sleeved in the mounting seat (18), a second spring (24) is fixedly sleeved on the outer circular wall surface of the connecting rod (25), a mounting rod (26) is fixedly installed on one end of the connecting rod (25), and a pressure roller (27) is rotationally connected on one end of the mounting rod (26).
4. The grinding device for aluminum ash calcination processing according to claim 1, characterized in that: two clamping plates (23) are fixedly installed on the bottom surface of the steel brush head (12), two limiting plates (22) are fixedly installed on the top surface of the connecting seat (16), and the clamping plates (23) are slidably connected with the limiting plates (22).
5. The grinding device for aluminum ash calcination processing according to claim 1, characterized in that: a protective cover (17) is fixedly sleeved on the outer circular wall surface of the steel brush head (12).
6. The grinding device for aluminum ash calcination processing according to claim 5, characterized in that: a material guide cover (9) is fixedly installed in the rack (1), a plurality of circular through holes are formed in the top surface of the material guide cover (9), and the inner circular wall surface of the circular through hole is movably sleeved with the protective cover (17).
7. The grinding device for aluminum ash calcination processing according to claim 1, characterized in that: The top surface of the rack (1) is rotationally connected with a dust cover (3).