Self-adaptive material sorting device
By designing an adaptive material sorting device, which utilizes a combination of a transmission belt and a sorting plate, the device achieves automatic screening of irregularly shaped pipe materials based on their length, diameter, and top flange. This solves the problem of inaccurate sorting in existing technologies and improves sorting efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-03-17
AI Technical Summary
Existing technologies make it difficult to automatically screen irregularly shaped pipe materials, especially to accurately sort them based on length, diameter, and the size of the top flange.
An adaptive material sorting device was designed, including components such as a transmission belt, a first sorting plate, a second sorting plate, a limiting groove, and a limiting slide rail. Through the cooperation of the transmission belt and the first sorting plate, the length and diameter of the material are screened, and the size of the top flange is screened through the limiting groove and the limiting slide rail.
It enables automatic screening of irregularly shaped pipe materials, ensuring that the materials meet size standards and improving sorting efficiency and accuracy.
Smart Images

Figure CN223996642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting machine technology, specifically to an adaptive material sorting device. Background Technology
[0002] Automated sorting machines are generally composed of a conveyor system, an electrical automatic control system, and a networked computer information system. They can perform continuous automatic sorting, packing, and sealing of cigarette cartons, cartons of cigarettes, pharmaceuticals, goods, and materials according to user requirements and site conditions, based on user, location, and product name. The mechanical conveying equipment is designed and customized according to the shape, volume, and weight of the conveyed items. Sorting conveyors are one of the key pieces of equipment in automated warehouses and logistics distribution centers for classifying and organizing logistics. By applying sorting systems, accurate and efficient operation can be achieved in logistics centers.
[0003] This utility model relates to a sorting device for irregularly shaped pipe materials. By setting up components such as a transmission belt, a first sorting plate, and a second sorting plate, this application can automatically screen the length, diameter, and size of the top flange of the material, thereby sorting out materials that meet the size standards.
[0004] Therefore, a new solution is needed to address this problem. Utility Model Content
[0005] In view of the shortcomings and defects of the existing technology mentioned above.
[0006] This utility model discloses an adaptive material sorting device, including a control box. A base frame is fixedly connected to the front of the control box, and a material box is fixedly connected to the top of the base frame. A sorting trough is fixedly connected to one side of the material box. A first support plate is fixedly connected to the lower surface of the sorting trough. A transmission belt is provided inside the sorting trough, and transmission plates arranged at equal intervals are fixedly connected to the outer surface of the transmission belt. A first sorting plate is provided above the control box. A limit groove is formed on the outer surface of the first sorting plate. A second sorting plate is provided at one end of the first sorting plate, and two limit slide rails are fixedly connected to the lower surface of the second sorting plate.
[0007] Furthermore, the sorting trough is internally connected to a drive roller and a driven roller, and a motor is fixedly installed on the outer surface of the sorting trough.
[0008] Furthermore, a first baffle is fixedly connected to the upper surface of the first sorting plate, and a guide bucket is fixedly connected to the upper surface of the first sorting plate.
[0009] Furthermore, a return trough is provided on one side of the sorting trough, and a second support plate is fixedly connected to the lower surface of the return trough.
[0010] Furthermore, a baffle is provided inside the return trough, and a baffle plate is provided below the return trough.
[0011] Furthermore, a support plate is fixedly connected to the lower surface of the return trough, and a cylinder is fixedly installed on the lower surface of the support plate.
[0012] Furthermore, a support frame is fixedly connected to the upper surface of the control box, and several support rods are fixedly connected to the upper surface of the support frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting up components such as a transmission belt and a first sorting plate, and through the relationship between the transmission belt and the first sorting plate, enables the transmission belt to convey materials to the upper surface of the first sorting plate, thereby achieving the effect of automatic sorting of materials according to their length, diameter and other dimensions by setting up the transmission belt and the first sorting plate.
[0015] 2. By setting up components such as a return chute and a baffle plate, and through the cooperation between these components, the baffle plate can move up and down to block the return chute, thereby achieving the effect of controlling the return and secondary sorting of materials by setting up components such as a return chute and a baffle plate. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the rear structure of the present invention;
[0019] Figure 3 This is a schematic diagram of the transmission belt structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the material return trough structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the support frame structure of this utility model.
[0022] In the diagram: 1. Control box; 2. Base frame; 3. Material box; 4. Sorting trough; 5. First support plate; 6. Transmission belt; 7. Transmission plate; 8. First sorting plate; 9. Limiting groove; 10. Second sorting plate; 11. Limiting slide rail; 12. Driving roller; 13. Driven roller; 14. Motor; 15. First baffle; 16. Guide bucket; 17. Return trough; 18. Second support plate; 19. Material stop; 20. Material stop plate; 21. Support plate; 22. Cylinder; 23. Support frame; 24. Support rod. Detailed Implementation
[0023] The following illustrations will reveal several embodiments of the present invention. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not essential. Furthermore, for the sake of simplicity, some conventional structures and components will be shown in a simple schematic manner in the illustrations.
[0024] Please see Figure 1 , 2 3, 4, 5, An adaptive material sorting device of this utility model includes a control box 1. A base frame 2 is fixedly connected to the front of the control box 1. A material box 3 is fixedly connected to the top of the base frame 2. A sorting trough 4 is fixedly connected to one side of the material box 3. A first support plate 5 is fixedly connected to the lower surface of the sorting trough 4. A transmission belt 6 is arranged inside the sorting trough 4. Transmission plates 7 arranged at equal intervals are fixedly connected to the outer surface of the transmission belt 6. A first sorting plate 8 is arranged above the control box 1. A limit groove 9 is formed on the outer surface of the first sorting plate 8. A second sorting plate 10 is arranged at one end of the first sorting plate 8. Two limit slide rails 11 are fixedly connected to the lower surface of the second sorting plate 10. The first sorting plate 8 and the second sorting plate 10 have a certain inclination angle. The bottom of the first support plate 5 is fixedly connected to the upper surface of the control box 1. The first support plate 5 divides the material into two parts. The sorting trough 4 provides support, while the transmission belt 6 and transmission plate 7 are used to screen the length of the material. The limiting groove 9 is used to screen the thickness and cross-sectional diameter of the material. Two limiting slide rails 11 are symmetrically installed and are used to screen the size of the flange at the top of the material. The control box 1 is equipped with a telescopic rod ejection mechanism, and the position of the telescopic rod corresponds to the connection between the first sorting plate 8 and the second sorting plate 10, so as to facilitate the ejection of materials that have not passed the second sorting plate 10. The transmission belt 6 drives the transmission plate 7 to move through the transmission. The transmission plate 7 transports materials with the standard length to the upper surface of the first sorting plate 8. The materials move along the first sorting plate 8, and materials with the standard diameter fall into the interior of the limiting groove 9, so that qualified materials are finally transported to the next stage conveying device through the limiting slide rail 11.
[0025] The sorting tank 4 is internally connected to a drive roller 12 and a driven roller 13. A motor 14 is fixedly installed on the outer surface of the sorting tank 4. Both the drive roller 12 and the driven roller 13 are connected to the transmission belt 6. The output end of the motor 14 is fixedly connected to one end of the drive roller 12.
[0026] A first baffle 15 is fixedly connected to the upper surface of the first sorting plate 8, and a guide bucket 16 is fixedly connected to the upper surface of the first sorting plate 8. The guide bucket 16 is fixedly connected to the sorting trough 4, and the first baffle 15 has a limiting effect on the material being conveyed.
[0027] A return trough 17 is provided on one side of the sorting trough 4. A second support plate 18 is fixedly connected to the lower surface of the return trough 17. One end of the return trough 17 is connected to the interior of the material box 3, and the other end of the return trough 17 corresponds to the first sorting plate 8. The bottom of the second support plate 18 is fixedly connected to the upper surface of the control box 1. The second support plate 18 provides support for the return trough 17. The return trough 17 is used to collect and guide materials that have not passed sorting.
[0028] The return trough 17 has a baffle 19 inside, and a baffle plate 20 is provided below the return trough 17. When the baffle plate 20 moves upward, it blocks the inside of the return trough 17, and the material inside the return trough 17 is blocked by the baffle plate 20. When the baffle plate 20 moves downward, the upper surface of the baffle plate 20 is flush with the inner bottom wall of the return trough 17, and the material enters the inside of the material box 3 through the return trough 17.
[0029] A support plate 21 is fixedly connected to the lower surface of the return trough 17. A cylinder 22 is fixedly installed on the lower surface of the support plate 21. The output end of the cylinder 21 is fixedly connected to the lower surface of the baffle plate 20. When the cylinder 22 is closed, the upper surface of the baffle plate 20 is flush with the inner bottom wall of the return trough 17. When the cylinder 22 is opened, the output end of the cylinder 22 drives the baffle plate 20 to move upward, thus isolating the return trough 17.
[0030] A support frame 23 is fixedly connected to the upper surface of the control box 1. Several support rods 24 are fixedly connected to the upper surface of the support frame 23. The top of the support frame 23 is fixedly connected to the lower surface of the first sorting plate 8. The top of each support rod 24 is fixedly connected to the lower surface of the second sorting plate 10.
[0031] The implementation principle is as follows: Start cylinder 22, the output end of cylinder 22 drives baffle plate 20 to move upward, blocking return trough 17. Start motor 14, the output end of motor 14 drives drive roller 12 to rotate. Drive roller 12 drives driven roller 13 to rotate through transmission belt 6. Transmission belt 6 drives material inside material box 3 to move through transmission plate 7, so that material is conveyed to the upper surface of first sorting plate 8 through sorting trough 4 and guide bucket 16 to complete length sorting. Material of standard thickness falls into the interior of limiting groove 9 during the movement, completing coarse and fine sorting. Material with top flange size that meets the standard is conveyed between two limiting slide rails 11. Material that does not pass sorting rolls into the interior of return trough 17 through first sorting plate 8.
[0032] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. An adaptive material sorting device comprising a control box (1), characterized in that: The front of the control box (1) is fixedly connected with the chassis (2), the upper side of the chassis (2) is fixedly connected with the material box (3), one side of the material box (3) is fixedly connected with the sorting groove (4), the lower surface of the sorting groove (4) is fixedly connected with the first supporting plate (5), the inside of the sorting groove (4) is provided with the transmission belt (6), the outer surface of the transmission belt (6) is fixedly connected with the transmission plate (7) arranged at equal distances, the upper side of the control box (1) is provided with the first sorting plate (8), the outer surface of the first sorting plate (8) is provided with the limiting groove (9), one end of the first sorting plate (8) is provided with the second sorting plate (10), the lower surface of the second sorting plate (10) is fixedly connected with the two limiting sliding rails (11).
2. An adaptive material sorting device according to claim 1, wherein: The inside of the sorting groove (4) is rotatably connected with the driving roller (12) and the driven roller (13), and the outer surface of the sorting groove (4) is fixedly connected with the motor (14).
3. An adaptive material sorting device according to claim 1, wherein: The upper surface of the first sorting plate (8) is fixedly connected with the first baffle (15), and the upper surface of the first sorting plate (8) is fixedly connected with the guide hopper (16).
4. An adaptive material sorting device according to claim 1, wherein: One side of the sorting groove (4) is provided with the return chute (17), and the lower surface of the return chute (17) is fixedly connected with the second supporting plate (18).
5. An adaptive material sorting device according to claim 4, wherein: The inside of the return chute (17) is provided with the material blocking opening (19), and the lower side of the return chute (17) is provided with the material blocking plate (20).
6. An adaptive material sorting device according to claim 4, wherein: The lower surface of the return chute (17) is fixedly connected with the supporting plate (21), and the lower surface of the supporting plate (21) is fixedly connected with the air cylinder (22).
7. An adaptive material sorting device according to claim 1, wherein: The upper surface of the control box (1) is fixedly connected with the supporting frame (23), and the upper surface of the supporting frame (23) is fixedly connected with the plurality of supporting rods (24).