Rust removal device for copper bar production

Abstract

The utility model discloses a derusting device for copper bar production, which relates to the technical field of derusting devices and comprises a conveying table, a conveying belt is arranged in the middle of the conveying table, a first motor is arranged on the side wall of one side of the conveying table, and a plurality of groups of driving rollers are arranged in the conveying belt. The first motor is connected with a set of transmission rollers in the conveying belt, two sets of mounting blocks are arranged on one side of the upper end of the conveying table, three sets of mounting blocks are arranged on the other side of the upper end of the conveying table, and fixing rods are arranged on the side walls of the two sets of mounting blocks on one side. A set of fixed guide plates are arranged at the positions, above the conveying belt, of the ends of the two sets of fixed rods, a set of movable guide plates are further arranged above the conveying belt, and two sets of telescopic rods and a set of threaded rods are arranged at the rear ends of the movable guide plates. According to the derusting device for copper bar production, the derusting treatment efficiency of copper bars is higher, and machining of the copper bars is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of rust removal devices, and in particular to a rust removal device for copper busbar production. Background Technology

[0002] Copper is one of the earliest metals used by humankind. It is a metal that exists in the earth's crust and oceans. As early as prehistoric times, people began to mine open-pit copper mines and used the copper to make weapons, tools and other utensils. The use of copper had a profound impact on the progress of early human civilization. Copper bars were stored in warehouses before production and processing. Over time, copper rust would form on the surface, requiring the use of rust removal equipment to remove the rust.

[0003] Existing rust removal devices typically require each copper busbar to be individually positioned, sprayed with rust remover, and then polished. This process is inefficient and time-consuming when processing large quantities of copper busbars, negatively impacting the copper busbar production process. To address the shortcomings of existing technologies, we propose a rust removal device for copper busbar production. Utility Model Content

[0004] The main purpose of this utility model is to provide a rust removal device for copper busbar production, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A rust removal device for copper busbar production includes a conveyor table with a conveyor belt in the middle. A motor is mounted on one side wall of the conveyor table. Multiple sets of drive rollers are installed inside the conveyor belt, and the motor is connected to one set of drive rollers inside the conveyor belt. Two sets of mounting blocks are installed on one side of the upper end of the conveyor table, and three sets of mounting blocks are installed on the other side. Fixing rods are installed on the side walls of the two sets of mounting blocks on one side. A set of fixed guide plates is installed above the conveyor belt at the ends of the two sets of fixed rods. A set of movable guide plates is also installed above the conveyor belt. Two sets of telescopic rods and a set of threaded rods are installed at the rear end of the movable guide plates. The rear end of the device is connected to the side walls of two sets of mounting blocks on the other side of the upper part of the conveyor platform. The threaded rod passes through the middle mounting block on the other side of the upper part of the conveyor platform. A first mounting frame is provided on the front side of the upper end of the conveyor platform. A rust remover bucket is provided on the upper end of the first mounting frame. A connecting frame is provided on the lower end of the rust remover bucket below the upper end of the first mounting frame. A liquid outlet pipe is provided on the middle of the connecting frame at the lower end of the rust remover bucket. An electric valve is provided on the side wall of the liquid outlet pipe. A sprayer is provided on the lower end of the connecting frame. The liquid outlet pipe is connected to the sprayer. Multiple spray nozzles are provided on the lower end of the sprayer. A second mounting frame is provided at the rear of the upper end of the conveyor platform. A rust removal disc is provided below the second mounting frame.

[0007] Preferably, a cylinder is provided at the upper middle of the second mounting bracket, a lifting rod is provided at the lower end of the cylinder, and a slider is provided at both ends of the lifting rod. Sliding grooves are provided between the two sets of sliders and the inner walls of the two sides of the second mounting bracket. A sliding rail is provided at the front end of the lifting rod, a slider is provided in the middle of the sliding rail, a lead screw is provided inside the sliding rail at the middle of the slider, a motor is provided on the outer wall of one end of the sliding rail, and the motor is connected to one end of the lead screw. A mounting frame is provided at the front end of the slider, a rust-removing disc is provided at the lower end of the mounting frame, a motor is provided inside the mounting frame, and the motor is connected to the upper end of the rust-removing disc.

[0008] Preferably, the conveyor belt is made of polyvinyl chloride, a threaded hole is provided between the threaded rod and a set of mounting blocks, the threaded rod is threadedly connected to the mounting block through the threaded hole, and a rotating interface is provided between the end of the threaded rod and the movable guide plate, the threaded rod is rotatably connected to the movable guide plate through the rotating interface.

[0009] Preferably, the interior of the rust remover container is an acidic solution, and the outlet pipe is connected to both the rust remover container and the sprayer.

[0010] Preferably, the first slider is slidably connected to the sliding groove, and the second slider is slidably connected to the sliding track.

[0011] Preferably, a threaded hole is provided between the lead screw and the second slider, and the lead screw is threadedly connected to the second slider through the threaded hole. A rotating interface is provided between the end of the lead screw and the inner wall of the sliding track, and the end of the lead screw is rotatably connected to the inner wall of the sliding track through the rotating interface.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In this utility model, the conveyor table, conveyor belt, fixed guide plate, and movable guide plate enable automatic feeding of the copper busbars to be processed. Simultaneously, the copper busbars are guided and positioned, eliminating the need for manual positioning of each busbar, saving time and significantly improving the efficiency of rust removal. The movable guide plate can move above the conveyor belt via threaded rods and telescopic rods, adjusting the distance between it and the fixed guide plate. This allows the movable guide plate to adapt to the sizes of different batches of copper busbars, resulting in better positioning and conveying. The rust remover tank and sprayer automatically spray rust remover onto the copper busbars, further improving processing efficiency.

[0014] 2. In this utility model, the cylinder, lifting rod, sliding rail, and second slider allow the rust removal disc to move flexibly. The extension and retraction of the lifting rod allows the rust removal disc to move up and down, allowing it to contact the copper busbar. The second slider sliding in the middle of the sliding rail allows the rust removal disc to move left and right, adapting to the width of the copper busbar and resulting in better processing of the copper busbar. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the guide plate connection structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the sprayer connection structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the lifting rod connection structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the rust removal disc connection structure of this utility model.

[0020] In the diagram: 1. Conveyor table; 2. Conveyor belt; 3. Motor No. 1; 4. Mounting block; 5. Mounting bracket No. 1; 6. Mounting bracket No. 2; 7. Fixing rod; 8. Fixing guide plate; 9. Telescopic rod; 10. Movable guide plate; 11. Threaded rod; 12. Rust remover bucket; 13. Connecting frame; 14. Discharge pipe; 15. Electric valve; 16. Sprayer; 17. No. 1 nozzle; 18. Cylinder; 19. Lifting rod; 20. Slider No. 1; 21. Sliding groove; 22. Sliding track; 23. Slider No. 2; 24. Lead screw; 25. Motor No. 2; 26. Mounting frame; 27. Motor No. 3; 28. Rust removal disc. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figures 1-3As shown, the conveyor platform 1 is used for conveying and loading copper busbars. A conveyor belt 2 is installed in the middle of the conveyor platform 1, and the copper busbars are conveyed from the upper end of the conveyor belt 2. The conveyor belt 2 is made of polyvinyl chloride (PVC), which is corrosion-resistant and can prevent corrosion from rust removers. A motor 3 is installed on one side wall of the conveyor platform 1. Multiple sets of drive rollers are installed inside the conveyor belt 2. The motor 3 is connected to one set of drive rollers inside the conveyor belt 2. The motor 3 drives the drive rollers to rotate, thereby rotating the conveyor belt 2 and conveying the copper busbars. Two sets of mounting blocks 4 are installed on one side of the upper end of the conveyor platform 1, and three sets of mounting blocks 4 are installed on the other side of the upper end of the conveyor platform 1. The side walls of the two sets of mounting blocks 4 on one side are equipped with fixing... The ends of the two sets of fixed rods 7 are equipped with a set of fixed guide plates 8 above the conveyor belt 2. A set of movable guide plates 10 is also provided above the conveyor belt 2. The fixed guide plates 8 and movable guide plates 10 are used to guide and position the copper busbars, preventing displacement during rust removal and polishing. The rear end of the movable guide plate 10 is equipped with two sets of telescopic rods 9 and a set of threaded rods 11. The movable guide plate 10 can move via the telescopic rods 9. The rear ends of the two sets of telescopic rods 9 are respectively connected to the side walls of two sets of mounting blocks 4 on the other side of the upper end of the conveyor table 1. The threaded rod 11 passes through the middle mounting block 4 on the other side of the upper end of the conveyor table 1, and a threaded hole is provided between the threaded rod 11 and the mounting block 4. The threaded rod 11 is threadedly connected to the mounting block 4 through a threaded hole. A rotating interface is provided between the end of the threaded rod 11 and the movable guide plate 10. The threaded rod 11 is rotatably connected to the movable guide plate 10 through this rotating interface. Rotating the threaded rod 11 moves the movable guide plate 10, adjusting the distance between the movable guide plate 10 and the fixed guide plate 8 to accommodate the size of the copper busbar. A first mounting bracket 5 is provided on the upper front side of the conveyor table 1. A rust remover bucket 12 is provided on the upper end of the first mounting bracket 5. The rust remover bucket 12 contains acidic rust remover. A connecting bracket 13 is provided on the lower end of the rust remover bucket 12 below the upper end of the first mounting bracket 5. A liquid outlet pipe 14 is provided at the lower end of the connecting frame 13. An electric valve 15 is provided on the side wall of the liquid outlet pipe 14. The electric valve 15 is used to control the opening and closing of the liquid outlet pipe 14. A sprayer 16 is provided at the lower end of the connecting frame 13. The connecting frame 13 is used to install the sprayer 16. The liquid outlet pipe 14 is used to connect the rust remover tank 12 and the sprayer 16. Multiple sets of nozzles 17 are provided at the lower end of the sprayer 16. The rust remover is sprayed downward from the nozzles 17. A second mounting frame 6 is provided at the upper rear of the conveyor table 1. A rust removal plate 28 is provided below the second mounting frame 6. The second mounting frame 6 is used to install the rust removal plate 28. The rust removal plate 28 is used to polish and remove rust from the copper busbar.

[0023] like Figures 4-5As shown, a cylinder 18 is installed at the upper middle of the second mounting bracket 6, and a lifting rod 19 is installed at the lower end of the cylinder 18. The extension and retraction of the cylinder 18 can drive the lifting rod 19 to move up and down. A first slider 20 is installed at both ends of the lifting rod 19. Sliding grooves 21 are provided between the two sets of first sliders 20 and the inner walls of the two sides of the second mounting bracket 6, respectively. The first slider 20 can slide in the middle of the sliding groove 21. The lifting rod 19 can move up and down in the middle of the second mounting bracket 6 via the first sliders 20 and the sliding grooves 21. A sliding rail 22 is installed at the front end of the lifting rod 19, and the sliding rail 22 can move up and down via the lifting rod 19. A second slider 23 is installed in the middle of the sliding rail 22, and the second slider 23 can slide in the middle of the sliding rail 22. The middle of the second slider 23 is inside the sliding rail 22. A lead screw 24 is provided, and a threaded hole is provided between the lead screw 24 and the second slider 23. The lead screw 24 is threadedly connected to the second slider 23 through the threaded hole. A rotating interface is provided between the end of the lead screw 24 and the inner wall of the sliding rail 22. The lead screw 24 can rotate inside the sliding rail 22 through the rotating interface. A second motor 25 is provided on the outer wall of one end of the sliding rail 22. The second motor 25 is connected to one end of the lead screw 24 and is used to drive the lead screw 24 to rotate. A mounting frame 26 is provided at the front end of the second slider 23. A rust removal disc 28 is provided at the lower end of the mounting frame 26. The mounting frame 26 is used to install the rust removal disc 28. A third motor 27 is provided inside the mounting frame 26. The third motor 27 is connected to the upper end of the rust removal disc 28 and is used to drive the rust removal disc 28 to rotate.

[0024] It should be noted that this utility model is a rust removal device for copper busbar production. In use, after classifying the copper busbars by installation size, the threaded rod 11 is rotated to adjust the distance between the movable guide plate 10 and the fixed guide plate 8 to suit the width of the copper busbars. Then, the copper busbars are placed one by one between the fixed guide plate 8 and the threaded rod 11 at the upper end of the conveyor belt 2. The first motor 3 is started, driving the copper busbars forward between the fixed guide plate 8 and the threaded rod 11. When they move to below the first mounting frame 5, the electric valve 15 opens, and the rust remover inside the rust remover tank 12 enters the sprayer 16 through the outlet pipe 14, and then sprays from the nozzle. 17. Spray downwards onto the surface of the copper busbar. When the copper busbar moves below the second mounting bracket 6, the cylinder 18 extends and pushes the lifting rod 19 downwards, causing the rust removal disc 28 to contact the copper busbar. The third motor 27 inside the mounting frame 26 starts, driving the rust removal disc 28 to rotate, which can remove rust and polish the copper busbar. The second motor 25 at one end of the sliding rail 22 starts, driving the lead screw 24 to rotate inside the sliding rail 22. When the lead screw 24 rotates, the second slider 23 will slide in the middle of the sliding rail 22, driving the rust removal disc 28 to move laterally, which can adapt to the width of the copper busbar and improve the rust removal and polishing effect of the copper busbar.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rust removal device for copper bar production, comprising a conveying table (1), characterized in that: The middle of the conveying table (1) is provided with a conveying belt (2), one side wall of the conveying table (1) is provided with a first motor (3), the inside of the conveying belt (2) is provided with a plurality of groups of transmission rollers, the first motor (3) is connected with a group of transmission rollers inside the conveying belt (2), the upper end of the conveying table (1) is provided with two groups of mounting blocks (4) on one side, the upper end of the conveying table (1) is provided with three groups of mounting blocks (4) on the other side, the side walls of the two groups of mounting blocks (4) on one side are provided with fixed rods (7), the end heads of the two groups of fixed rods (7) are provided with a group of fixed guide plates (8) above the conveying belt (2), the upper side of the conveying belt (2) is also provided with a group of movable guide plates (10), the rear end of the movable guide plate (10) is provided with two groups of telescopic rods (9) and a group of threaded rods (11), the rear ends of the two groups of telescopic rods (9) are respectively connected with the side walls of the two groups of mounting blocks (4) on the other side of the upper end of the conveying table (1), the threaded rod (11) penetrates through the mounting block (4) in the middle of the other side of the upper end of the conveying table (1), the upper end of the conveying table (1) is provided with a first mounting frame (5) on the front side, the upper end of the first mounting frame (5) is provided with a rust remover barrel (12), the lower end of the rust remover barrel (12) is provided with a connecting frame (13) below the upper end of the first mounting frame (5), the lower end of the rust remover barrel (12) is provided with a liquid outlet pipe (14) in the middle of the connecting frame (13), the side wall of the liquid outlet pipe (14) is provided with an electric valve (15), the lower end of the connecting frame (13) is provided with a liquid sprayer (16), the liquid outlet pipe (14) is connected with the liquid sprayer (16), the lower end of the liquid sprayer (16) is provided with a plurality of groups of nozzles (17), the upper end of the conveying table (1) is provided with a second mounting frame (6) at the rear, the lower side of the second mounting frame (6) is provided with a rust removal disc (28).

2. The rust removal device for copper bar production according to claim 1, characterized in that: The upper end of the second mounting frame (6) is provided with an air cylinder (18) in the middle, the lower end of the air cylinder (18) is provided with a lifting rod (19), the two ends of the lifting rod (19) are both provided with a first sliding block (20), the two groups of first sliding blocks (20) are respectively provided with sliding grooves (21) between the two side inner walls of the second mounting frame (6), the front end of the lifting rod (19) is provided with a sliding rail (22), the middle of the sliding rail (22) is provided with a second sliding block (23), the middle of the second sliding block (23) is provided with a lead screw (24) inside the sliding rail (22), the outer wall of one end of the sliding rail (22) is provided with a second motor (25), the second motor (25) is connected with one end of the lead screw (24), the front end of the second sliding block (23) is provided with a mounting frame (26), the lower end of the mounting frame (26) is provided with a rust removal disc (28), the inside of the mounting frame (26) is provided with a third motor (27), the third motor (27) is connected with the upper end of the rust removal disc (28).

3. The rust removal device for copper bar production according to claim 1, characterized in that: Said conveying belt (2) is made of polyvinyl chloride, a threaded hole is arranged between the threaded rod (11) and a set of mounting blocks (4), the threaded rod (11) is threadedly connected with the mounting blocks (4) through the threaded hole, a rotating interface is arranged between the end of the threaded rod (11) and the movable guide plate (10), and the threaded rod (11) is rotatably connected with the movable guide plate (10) through the rotating interface.

4. The rust removal device for copper bar production according to claim 1, characterized in that: The inside of the rust removal agent barrel (12) is an acidic solution, and the liquid outlet pipes (14) are respectively communicated with the rust removal agent barrel (12) and the liquid sprayer (16).

5. The rust removal device for copper bar production according to claim 2, characterized in that: The first sliding block (20) is slidably connected with the sliding groove (21), and the second sliding block (23) is slidably connected with the sliding rail (22).

6. The rust removal device for copper bar production according to claim 2, characterized in that: A threaded hole is arranged between the lead screw (24) and the second sliding block (23), the lead screw (24) is threadedly connected with the second sliding block (23) through the threaded hole, a rotating interface is arranged between the end of the lead screw (24) and the inner wall of the sliding rail (22), and the end of the lead screw (24) is rotatably connected with the inner wall of the sliding rail (22) through the rotating interface.

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