Bactericide filling machine

Abstract

The utility model belongs to the technical field of filling, and particularly relates to a sterilizing agent filling machine which comprises a machine body and a motor, the motor is fixedly installed in the machine body, the output end of the motor is connected with a coupler, one side of the coupler is connected with a crankshaft, a supporting plate is arranged in the machine body, guide rods are symmetrically arranged on the two sides of the supporting plate, and a connecting rod is movably installed on the crankshaft. One end of the connecting rod and one end of the guide rod are both connected with a support, a first electric push rod is fixedly installed on the support, one side of the first electric push rod is connected with a fixing frame, and a brush is arranged on the fixing frame. The filling head cleaning device is installed, when a filling head is cleaned, the motor is started to generate kinetic energy to enable the coupler to do circular motion, meanwhile, the first electric push rod pushes the fixing frame to enable the brush to be aligned with the filling head, and then the crankshaft drives the brush to do reciprocating motion through the connecting rod, so that the cleaning purpose is achieved. And the brush is contacted and rubbed with the surface of the filling head, so that impurities are effectively removed, and the filling head is ensured to be clean.

Description

Technical Field

[0001] This utility model relates to the field of filling technology, specifically to a bactericide filling machine. Background Technology

[0002] With the increasing demand for fungicides in agriculture, industry, and sanitation, efficient and precise filling machines are needed to meet the demands of large-scale production. Manual filling is not only inefficient but also struggles to guarantee the accuracy and consistency of filling quantities, easily leading to unstable product quality. Therefore, automated fungicide filling machines have emerged. The development of automation control technology provides precise control methods for filling machines, enabling accurate adjustment of parameters such as filling volume and speed. Simultaneously, advancements in mechanical manufacturing technology have made the structure of filling machines more rational and stable, improving equipment reliability and durability. Furthermore, the application of sensor technology allows filling machines to monitor the filling process in real time, promptly identifying and resolving problems, further improving filling quality and production efficiency. Fungicides are special chemicals, and their packaging and filling must meet strict safety and quality standards. Filling machines need to possess excellent sealing, leak-proof functions, and cleaning and disinfection capabilities to ensure that the fungicide is not contaminated during the filling process, while avoiding harm to the environment and operators. Therefore, the design and manufacture of filling machines must fully consider these special requirements to meet industry standards and regulations.

[0003] Patent document CN217323336U discloses a high-efficiency disinfectant filling device, "including a base, a liquid tank and an electric push rod fixedly connected to the upper surface of the base, a filling machine body communicating with the liquid tank fixedly connected to the upper end of the electric push rod, a clamping assembly provided on the base, the clamping assembly including a dual-axis motor fixedly installed in the inner cavity of the base, a lead screw fixedly connected to the output shaft of the dual-axis motor, a movable plate threaded to the outer side of the lead screw, a movable rod movably connected to the inner side of the movable plate and extending to the outer side of the movable plate, a clamping plate fixedly connected to the inner end of the movable rod, and a spring fixedly connected between the clamping plate and the movable plate. This high-efficiency disinfectant filling device, by setting up a clamping assembly, allows the user to clamp the filling bottle firmly during filling by driving the clamping plate through the dual-axis motor, making it less likely to tip over during filling, and also preventing disinfectant from dripping onto the hands of the workers during manual filling."

[0004] However, the aforementioned high-efficiency bactericide filling equipment in the published literature mainly considers the user's use of a dual-axis motor to drive the clamping plate to firmly hold the filling bottle during filling, preventing it from tipping over and avoiding bactericide dripping onto the worker's hands. It does not consider the issue that the bactericide may adhere to the filling head after filling, and after drying, it may clog the filling head, affecting the accuracy of subsequent fillings. If different types or batches of bactericides are subsequently filled, residual bactericide may mix into the new product, causing cross-contamination, affecting product quality, and even potentially triggering chemical reactions and creating safety hazards. Therefore, it is necessary to develop a bactericide filling machine that can effectively remove residual bactericide, dirt, and other impurities, extend the service life of the filling head, and reduce equipment maintenance costs. Utility Model Content

[0005] The purpose of this invention is to provide a bactericide filling machine to solve the technical problem mentioned in the background art, whereby the bactericide after filling may adhere to the filling head, and after drying, it may clog the filling head, affecting the accuracy of subsequent filling.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bactericide filling machine, comprising a machine body and a motor, wherein the motor is fixedly installed inside the machine body, the output end of the motor is connected to a coupling, a crankshaft is connected to one side of the coupling, a support plate is provided inside the machine body, guide rods are provided on both sides of the support plate, a connecting rod is movably installed on the crankshaft and extends through the support plate, a bracket is connected to one end of the connecting rod and one end of the guide rod, a first electric push rod is fixedly installed on the bracket, a fixed frame is connected to one side of the first electric push rod, and a brush is provided on the fixed frame.

[0007] Preferably, a cleaning fluid tank is fixedly installed on the outer wall of the machine body, a water pump is connected to one side of the cleaning fluid tank, a spray pipe is provided on the water pump and extends into the machine body, and a valve is provided on the spray pipe.

[0008] Preferably, a bolt is connected to one side of the spray pipe, a second electric push rod is connected to one side of the bolt, a connecting shaft is provided on the second electric push rod, a sealing ring is provided on the connecting shaft, and a spray head is connected to one side of the second electric push rod.

[0009] Preferably, the machine body is provided with a filling tube and a filling head, the filling tube and the filling head extending out of the machine body, and the filling head is located below the filling tube.

[0010] Preferably, a display screen and a power button are provided on the top of the machine body, with the power button located on one side of the display screen.

[0011] Preferably, a water collection tank is provided at the bottom of the machine body, and a drain plate is provided above the water collection tank.

[0012] Preferably, a glass plate is provided on the machine body, and a support column is fixedly installed at the bottom of the machine body.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, by installing a filling head cleaning device, can remove dried disinfectant and other foreign matter, keeping the filling channel unobstructed. When cleaning the filling head, the motor is started to generate kinetic energy, causing the coupling to rotate. Simultaneously, the first electric push rod pushes the fixing frame to align the brush with the filling head. Then, the crankshaft converts the motor's rotational motion into reciprocating motion, which in turn causes the connecting rod to reciprocate, thereby driving the bracket, the first electric push rod, and the brush to reciprocate. This reciprocating motion of the filling head achieves the cleaning purpose. The plate is used to fix the guide rod, which keeps the bracket moving in a straight line and prevents deviation and shaking. The brush can penetrate deep into the gaps and holes of the filling head. Through contact and friction with the surface of the filling head, it can effectively remove residual disinfectant, dirt and other impurities, ensuring the cleanliness of the filling head. When filling different types of disinfectants, cleaning the filling head can prevent residual disinfectant from the previous batch of products from mixing into the next batch of products, ensuring product quality. It can also reduce corrosion of the filling head, thereby extending the service life of the filling head and reducing equipment maintenance costs.

[0015] 2. This utility model, by installing a telescopic spray device, can clean up the disinfectant splashed after filling, preventing the disinfectant from corroding the equipment surface. During cleaning, a water pump supplies cleaning fluid to the spray pipe, the valve on the spray pipe is opened, and simultaneously, the No. 2 electric push rod receives the extension signal and extends forward, bringing the nozzle to the appropriate position. At the same time, it sends an opening signal to the valve, and the cleaning fluid is delivered to the nozzle through the spray pipe to achieve spraying, thus cleaning the equipment surface. It can also be used in conjunction with a brush for further cleaning. The cleaning fluid after cleaning will flow into the water collection tank for collection. Bolts fix the No. 2 electric push rod to the spray pipe, the connecting shaft ensures the stability of force transmission, and the sealing ring enhances the sealing performance to prevent liquid leakage. The telescopic spray device can rinse the worktable and other surfaces of the filling machine, removing the disinfectant, dust, and other debris splashed on it. After the filling machine has been running for a long time, the liquid sprayed by the telescopic spray device can play a cooling role, preventing the filling machine from being affected by overheating, which would affect its performance and service life. It can also be used in conjunction with a brush to make the cleaning more uniform and comprehensive. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a bactericide filling machine according to the present invention;

[0017] Figure 2This is a front structural diagram of a bactericide filling machine according to the present invention;

[0018] Figure 3 This is a schematic diagram of a portion of the filling head cleaning device of this utility model;

[0019] Figure 4 This is a schematic diagram of a portion of the telescopic spray device of this utility model;

[0020] Figure 5 This is a partial structural diagram of the telescopic nozzle device of this utility model.

[0021] In the diagram: 1. Body; 2. Glass plate; 3. Power button; 4. Display screen; 5. Support column; 6. Water collection tank; 7. Leakage plate; 8. Filling pipe; 9. Filling head; 10. Fixing frame; 11. Water pump; 12. Valve; 13. Spray pipe; 14. Spray head; 15. Motor; 16. Crankshaft; 17. Coupling; 18. Support plate; 19. Brush; 20. Connecting rod; 21. Electric push rod No. 1; 22. Bracket; 23. Guide rod; 24. Sealing ring; 25. Connecting shaft; 26. Electric push rod No. 2; 27. Bolt; 28. Cleaning fluid tank. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 and Figure 5A bactericide filling machine includes a machine body 1 and a motor 15. The motor 15 is fixedly installed inside the machine body 1. The output end of the motor 15 is connected to a coupling 17. A crankshaft 16 is connected to one side of the coupling 17. A support plate 18 is provided inside the machine body 1. Guide rods 23 are symmetrically arranged on both sides of the support plate 18. A connecting rod 20 is movably installed on the crankshaft 16 and extends through the support plate 18. A bracket 22 is connected to one end of the connecting rod 20 and one end of the guide rod 23. A first electric push rod 21 is fixedly installed on the top. A fixing frame 10 is connected to one side of the first electric push rod 21. A brush 19 is installed on the fixing frame 10. Since the disinfectant after filling may adhere to the filling head 9 and dry, it will block the filling head 9 and affect the accuracy of subsequent filling. By installing the filling head 9 cleaning device, the dried disinfectant and other foreign objects can be removed to keep the filling channel unobstructed. When cleaning the filling head 9, the motor 15 is started to generate kinetic energy to make the coupling 17 rotate. During the circular motion, the first electric push rod 21 pushes the fixing frame 10 to align the brush 19 with the filling head 9. Then, the crankshaft 16 can convert the circular motion of the motor 15 into reciprocating motion, and the crankshaft 16 causes the connecting rod 20 to reciprocate, thereby driving the bracket 22, the first electric push rod 21, and the brush 19 to reciprocate. The reciprocating motion of the filling head 9 achieves the purpose of cleaning. The support plate 18 is used to fix the guide rod 23, which can keep the bracket 22 in a straight line and prevent deviation and shaking. The brush 19 can penetrate into the gaps and holes of the filling head 9, and through contact and friction with the surface of the filling head 9, effectively remove residual disinfectant, dirt and other impurities, ensuring the cleanliness of the filling head 9. When filling different types of disinfectants, cleaning the filling head 9 can prevent the residual disinfectant from the previous batch of products from mixing into the next batch of products, ensuring product quality, and also reducing corrosion of the filling head 9, thereby extending the service life of the filling head 9 and reducing equipment maintenance costs.

[0024] Please see Figure 4 and Figure 5A cleaning fluid tank 28 is fixedly installed on the outer wall of the machine body 1. A water pump 11 is connected to one side of the cleaning fluid tank 28. A spray pipe 13 is installed on the water pump 11 and extends into the machine body 1. A valve 12 is installed on the spray pipe 13. A bolt 27 is connected to one side of the spray pipe 13, and a second electric push rod 26 is connected to one side of the bolt 27. A connecting shaft 25 is installed on the second electric push rod 26, and a sealing ring 24 is installed on the connecting shaft 25. A nozzle 14 is connected to one side of the second electric push rod 26. By installing a telescopic spray device, the bactericide splashed after filling can be cleaned to prevent the bactericide from corroding the surface of the equipment. When cleaning the equipment, the water pump 11 provides cleaning fluid to the spray pipe 13, opens the valve 12 on the spray pipe 13, and at the same time, the second electric push rod 26 receives the extension signal and extends forward, causing the nozzle 14 to extend forward. Upon reaching the appropriate position, an opening signal is sent to valve 12. The cleaning fluid is then delivered to nozzle 14 through spray pipe 13 to spray water, cleaning the equipment surface. It can also be further cleaned with brush 19. The cleaning fluid after cleaning flows to collection tank 6 for collection. Bolt 27 fixes the second electric push rod 26 to spray pipe 13. Connecting shaft 25 ensures the stability of force transmission. Sealing ring 24 enhances sealing to prevent liquid leakage. The telescopic spray device can rinse the worktable and other surfaces of the filling machine, removing splashed disinfectant, dust and other debris. After the filling machine has been running for a long time, the liquid sprayed by the telescopic spray device can cool it down, preventing the filling machine from overheating and affecting its performance and service life. It can also be used with brush 19 to make the cleaning more uniform and comprehensive.

[0025] Please see Figure 1 and Figure 2The machine body 1 is equipped with a filling tube 8 for connecting the disinfectant storage container and the filling head 9, serving as a delivery channel for the disinfectant. This ensures that the disinfectant flows accurately and stably from the storage container to the filling head 9, achieving quantitative filling. The filling head 9 is used to precisely fill the disinfectant into the container to be filled. By controlling the opening and closing of the filling head 9 and the flow rate, different specifications and precision filling operations can be achieved. The filling tube 8 and the filling head 9 extend through the machine body 1, with the filling head 9 located below the filling tube 8. A display screen 4 is installed on the top of the machine body 1 to display various parameters and operating status of the filling machine, such as filling volume, filling speed, equipment operating mode, fault prompts, etc., facilitating monitoring and adjustment by operators. The power button 3 is used to control the power on and off of the filling machine, serving as the main switch for starting and stopping the equipment. This ensures that the equipment can operate normally when needed and can be safely disconnected when not in use. The power button 3 is located to the side of the display screen 4. The machine body 1 has a water collection tank 6 at the bottom to collect the disinfectant and cleaning liquid spilled or overflowed during the filling process, preventing them from flowing onto the ground and causing pollution and waste, and facilitating centralized treatment. A leak plate 7 is installed above the water collection tank 6 so that when the disinfectant leaks, the liquid can flow smoothly into the water collection tank 6, while preventing the leaked disinfectant from directly contacting other parts of the equipment, thus protecting the equipment. A glass plate 2 is installed on the machine body 1 for observing the filling process, allowing operators to easily check the filling status, and providing a certain degree of protection against foreign objects entering the filling area and preventing the cleaning liquid sprayed by the telescopic spray device from splashing outside. A support column 5 is fixedly installed at the bottom of the machine body 1 to support the main structure of the filling machine, fixing the equipment at a certain height, keeping the equipment stable, and ensuring that it will not shake or tilt during operation, thus ensuring the accuracy and safety of the filling operation.

[0026] Working principle: When cleaning the filling head 9, the motor 15 is started to generate kinetic energy, causing the coupling 17 to rotate. Simultaneously, the first electric push rod 21 pushes the fixing frame 10 to align the brush 19 with the filling head 9. Then, the crankshaft 16 converts the rotational motion of the motor 15 into reciprocating motion, causing the connecting rod 20 to reciprocate. This, in turn, drives the bracket 22, the first electric push rod 21, and the brush 19 to reciprocate. The reciprocating motion of the filling head 9 achieves the cleaning purpose. The support plate 18 is used to fix the guide rod 23, guiding... Rod 23 keeps the support 22 in a straight line, preventing deviation and wobbling. Brush 19 can penetrate deep into the gaps and holes of the filling head 9, effectively removing residual disinfectant, dirt, and other impurities through contact and friction with the surface of the filling head 9, ensuring its cleanliness. Cleaning the filling head 9 when filling different types of disinfectants prevents residual disinfectant from mixing into the next batch, ensuring product quality. It also reduces corrosion of the filling head 9, extending its service life and lowering equipment maintenance costs. During preparation, the water pump 11 supplies cleaning fluid to the spray pipe 13, and the valve 12 on the spray pipe 13 is opened. At the same time, the second electric push rod 26 receives the extension signal and extends forward, bringing the nozzle 14 to the appropriate position. Simultaneously, it sends an opening signal to the valve 12, and the cleaning fluid is delivered through the spray pipe 13 to the nozzle 14 to achieve water spraying, thus cleaning the equipment surface. It can also be used in conjunction with the brush 19 for further cleaning. The cleaning fluid after cleaning will flow into the water collection tank 6 for collection. The bolt 27 fixes the second electric push rod 26 to the spray pipe 13. The connecting shaft 25 ensures the stability of force transmission, the sealing ring 24 enhances the sealing to prevent liquid leakage, and the telescopic spray device can wash the worktable and other surfaces of the filling machine to remove splashed disinfectant, dust and other debris. After the filling machine has been running for a long time, the liquid sprayed by the telescopic spray device can cool it down to prevent the filling machine from being affected by overheating and its performance and service life. It can also be used with the brush 19 to make the cleaning more uniform and comprehensive. The support column 5 is used to support the machine body 1.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A sterilant filling machine comprising a body (1) and an electric motor (15), characterized in that: The machine body (1) is internally fixedly installed with a motor (15), the output end of the motor (15) is connected with a shaft coupling (17), one side of the shaft coupling (17) is connected with a crankshaft (16), the machine body (1) is provided with a support plate (18), the support plate (18) is provided with a guide rod (23) on the symmetrical two sides, the crankshaft (16) is movably installed with a connecting rod (20), and the connecting rod (20) penetrates out of the support plate (18), one end of the connecting rod (20) and one end of the guide rod (23) are both connected with a support (22), the support (22) is fixedly installed with a first electric push rod (21), one side of the first electric push rod (21) is connected with a fixed frame (10), the fixed frame (10) is provided with a brush (19).

2. A germicidal agent filling machine according to claim 1, characterized in that: The machine body (1) is externally fixedly installed with a cleaning liquid tank (28), one side of the cleaning liquid tank (28) is connected with a water pump (11), the water pump (11) is provided with a spray pipe (13), and the spray pipe (13) extends into the machine body (1), the spray pipe (13) is provided with a valve (12).

3. A germicidal agent filling machine according to claim 2, characterized in that: One side of the spray pipe (13) is connected with a bolt (27), one side of the bolt (27) is connected with a second electric push rod (26), the second electric push rod (26) is provided with a connecting shaft (25), the connecting shaft (25) is provided with a sealing ring (24), one side of the second electric push rod (26) is connected with a spray head (14).

4. The germicidal agent filling machine according to claim 1, characterized in that: The machine body (1) is internally provided with a filling pipe (8) and a filling head (9), the filling pipe (8) and the filling head (9) penetrate out of the machine body (1), and the filling head (9) is located below the filling pipe (8).

5. The germicidal agent filling machine according to claim 1, characterized in that: The machine body (1) is provided above with a display screen (4) and a power button (3), and the power button (3) is located on one side of the display screen (4).

6. A germicidal agent filling machine according to claim 1, characterized in that: The machine body (1) is provided below with a water collecting tank (6), and the water collecting tank (6) is provided above with a liquid leakage plate (7).

7. The germicidal agent filling machine of claim 1, wherein: The machine body (1) is provided above with a glass plate (2), and the machine body (1) is fixedly installed with a support column (5) at the bottom.

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