Electric connector pin mounting and processing device

By combining the hydraulic telescopic device and clamping device, along with the pressure sensing device and control panel, the problems of insufficient positioning accuracy and crimping force control of electrical connector pins are solved, achieving high-precision and high-compatibility pin installation, and improving the service life and efficiency of the equipment.

CN224006310UActive Publication Date: 2026-03-17LUOYANG HIGH TECH DEV ZONE HUAHAI ELECTRICAL APPLIANCES
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing electrical connector pin devices have deficiencies in positioning accuracy and crimping force control, leading to poor contact or pin deformation, which affects service life.

Method used

The device employs a combination of hydraulic telescopic and clamping mechanisms, along with a pressure sensor and control panel, to achieve precise positioning and adjustable clamping. The hydraulic pump controls the crimping force of the pins, ensuring high-precision and highly compatible installation.

Benefits of technology

It achieves high-precision and highly adaptable installation of electrical connector pins, avoiding poor contact and pin deformation, and improving work efficiency and equipment usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric connector manufacturing, and discloses an electric connector pin installing and processing device which comprises a supporting table, two symmetrical supports are fixedly installed on the top of the supporting table, supporting columns are fixedly installed on the tops of the supports, hydraulic telescopic devices are fixedly assembled on the outer walls of the supporting columns, and the hydraulic telescopic devices are fixedly assembled on the supporting columns. The hydraulic telescopic device comprises a connecting plate, a hydraulic pump is fixedly installed at the top of the connecting plate, a connecting block is fixedly assembled at the bottom of the connecting plate, a piston rod is installed at the bottom of the connecting block, the hydraulic telescopic device starts to operate by controlling the control panel, and the hydraulic telescopic device is accurately positioned through a positioning module in the hydraulic telescopic device; according to the utility model, the clamping device is arranged, so that the pin hole can be accurately aligned to the electric connector in the clamping device, and the clamping device can adapt to different types of electric connectors due to the adjustability of the clamping device, thereby realizing the high-precision and high-adaptability installation of the electric connector.
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Description

Technical Field

[0001] This utility model relates to the field of electrical connector manufacturing technology, specifically to an electrical connector pin installation and processing device. Background Technology

[0002] An electrical connector pin is an electronic component used to establish a circuit connection so that signals or data can be transmitted between electronic devices.

[0003] Currently, for simple connection needs, push-in is the most economical and effective option. However, existing devices are deficient in pin positioning accuracy and crimping force control, which can easily lead to poor contact or pin deformation, thus affecting their service life. Therefore, improvements are needed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an electrical connector pin installation and processing device, which has the advantages of high precision and high compatibility, and solves the problems mentioned in the background technology.

[0005] This utility model provides the following technical solution: an electrical connector pin installation processing device, including a support platform, two symmetrical brackets fixedly installed on the top of the support platform, a support column fixedly installed on the top of the brackets, a hydraulic telescopic device fixedly assembled on the outer wall of the support column, the hydraulic telescopic device including a connecting plate, a hydraulic pump fixedly installed on the top of the connecting plate, a connecting block fixedly assembled on the bottom of the connecting plate, a piston rod installed on the bottom of the connecting block, a connecting column fixedly installed on the bottom of the piston rod, a positioning module fixedly installed on the bottom of the connecting column, a storage groove installed on one side of the positioning module, a pressure sensing device installed on the other side of the positioning module, a pin hole fixedly installed on the bottom of the positioning module, a clamping device provided between the two brackets, and a control panel fixedly installed on the top of the support platform.

[0006] As a preferred technical solution of this utility model, the clamping device includes a base plate, a sliding groove is provided on the top of the base plate, two clamping plates are slidably connected to the top of the base plate, a groove is provided on the side of the clamping plate, a sliding rod is slidably connected inside the groove, a clamping block is fixedly installed on the outer side wall of the sliding rod, and a fixing rod is threadedly connected to the outer side wall of the clamping plate.

[0007] In a preferred embodiment of this utility model, the hydraulic telescopic device is located between two support columns, the hydraulic pump is hydraulically connected to the piston rod, and the hydraulic pump is electrically connected to the control panel.

[0008] As a preferred technical solution of this utility model, the clamping device is fixedly connected to the upper surface of the support platform, both clamping plates are slidably connected to the sliding groove, and the two clamping plates are symmetrical from left to right. The fixing rod passes through the clamping plate and is flexibly connected to the sliding rod. The outer surface of the clamping block has an inward recess, and a rubber pad is installed on the outer surface of the clamping block.

[0009] In a preferred embodiment of this invention, the storage tank is fixedly connected to the pin hole via a positioning module, the pin hole is electrically connected to the pressure sensor, and the pressure sensor is electrically connected to the control panel.

[0010] In a preferred embodiment of this utility model, the positioning module is electrically connected to the control panel, the position of the clamping device corresponds to the position of the hydraulic telescopic device, and the position of the positioning module is lower than that of the bracket.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This electrical connector pin installation processing device starts the hydraulic telescopic device through the control panel. The precise positioning of the positioning module in the hydraulic telescopic device enables the pin hole to be accurately aligned with the electrical connector in the clamping device. Due to the adjustability of the clamping device, it can adapt to different types of electrical connectors, thereby achieving high-precision and high-adaptability installation of electrical connectors.

[0013] 2. The connector pin installation and processing device, through the fixed connection between the storage tank and the pin hole, enables the pins to be automatically replenished during the operation of the hydraulic telescopic device, avoiding poor contact or deformation of the pins that may be caused by manual pin insertion, and improving work efficiency. Furthermore, through the electrical connection between the pressure sensor and the control panel, the operator can judge the crimping force when inserting the pins, further preventing pin damage caused by excessive pressure during operation. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the hydraulic telescopic device of this utility model;

[0016] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0017] Figure 4 This is a schematic diagram of the clamping device structure of this utility model;

[0018] Figure 5 This is a cross-sectional schematic diagram of the present invention.

[0019] In the diagram: 1. Platform; 2. Bracket; 3. Support column; 4. Hydraulic telescopic device; 401. Connecting plate; 402. Hydraulic pump; 403. Connecting block; 404. Piston rod; 405. Connecting column; 406. Positioning module; 407. Storage tank; 408. Pressure sensing device; 409. Pin hole; 5. Clamping device; 501. Base plate; 502. Slide groove; 503. Clamping plate; 504. Groove; 505. Slide rod; 506. Clamping block; 507. Fixing rod; 6. Control panel. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 - Figure 5 An electrical connector pin mounting and processing device includes a support platform 1. Two symmetrical brackets 2 are fixedly mounted on the top of the support platform 1. A support column 3 is fixedly mounted on the top of the brackets 2. A hydraulic telescopic device 4 is fixedly assembled on the outer wall of the support column 3. The hydraulic telescopic device 4 includes a connecting plate 401. A hydraulic pump 402 is fixedly mounted on the top of the connecting plate 401. A connecting block 403 is fixedly assembled on the bottom of the connecting plate 401. A piston rod 404 is mounted on the bottom of the connecting block 403. A connecting column 405 is fixedly mounted on the bottom of the piston rod 404. A positioning module 406 is fixedly mounted on the bottom of the connecting column 405. A storage groove 407 is installed on one side of the positioning module 406. A pressure sensing device 408 is installed on the other side of the positioning module 406. A pin hole 409 is fixedly mounted on the bottom of the positioning module 406. A clamping device 5 is provided between the two brackets 2. A control panel 6 is fixedly mounted on the top of the support platform 1.

[0022] It should be noted that, using the above structure, the hydraulic telescopic device 4 is started to operate by controlling the control panel 6. Through the precise positioning of the positioning module 406 in the hydraulic telescopic device 4, the pin hole 409 can be accurately aligned with the electrical connector in the clamping device 5. Due to the adjustability of the clamping device 5, it can adapt to different types of electrical connectors, thereby achieving high precision and high adaptability installation of the electrical connector.

[0023] In a preferred embodiment, the clamping device 5 includes a base plate 501, a sliding groove 502 is provided on the top of the base plate 501, two clamping plates 503 are slidably connected to the top of the base plate 501, a groove 504 is provided on the side of the clamping plate 503, a sliding rod 505 is slidably connected inside the groove 504, a clamping block 506 is fixedly installed on the outer side wall of the sliding rod 505, and a fixing rod 507 is threadedly connected to the outer side wall of the clamping plate 503.

[0024] It should be noted that the sliding connection between the two clamping plates 503 and the base plate 501 enables it to adapt to different types of electrical connectors. The sliding connection between the slide rod 505 and the clamping plate 503 further improves the clamping capacity of the clamping device 5. The side wall of the clamping plate 503 is threaded with a fixing rod 507, which improves the stability of the clamping device 5 during operation.

[0025] In a preferred embodiment, the hydraulic telescopic device 4 is located between two support columns 3, the hydraulic pump 402 is hydraulically connected to the piston rod 404, and the hydraulic pump 402 is electrically connected to the control panel 6.

[0026] It should be noted that the electrical connection between the hydraulic pump 402 and the control panel 6 enables the hydraulic telescopic device 4 to control its pressure during operation, avoiding damage to the pins due to excessive pressure and improving processing efficiency and practicality.

[0027] In a preferred embodiment, the clamping device 5 is fixedly connected to the upper surface of the support platform 1, both clamping plates 503 are slidably connected to the sliding groove 502, and the two clamping plates 503 are symmetrical from left to right. The fixing rod 507 passes through the clamping plate 503 and is activally connected to the sliding rod 505. The outer surface of the clamping block 506 has an inward recess, and a rubber pad is installed on the outer surface of the clamping block 506.

[0028] It should be noted that the active connection between the fixing rod 507 and the sliding rod 505 makes the clamping block 506 more stable when clamping items, and makes the sliding rod 505 more convenient to maintain and replace. Furthermore, the installation of a rubber pad on the outer surface of the clamping block 506 further enhances the stability during clamping.

[0029] In a preferred embodiment, the storage tank 407 is fixedly connected to the pin hole 409 via the positioning module 406, the pin hole 409 is electrically connected to the pressure sensing device 408, and the pressure sensing device 408 is electrically connected to the control panel 6.

[0030] It should be noted that the fixed connection between the storage tank 407 and the pin hole 409 enables the hydraulic telescopic device 4 to automatically replenish the pins during operation, avoiding poor contact or deformation of the pins that may occur when manually inserting them, and improving work efficiency. Furthermore, the electrical connection between the pressure sensing device 408 and the control panel 6 allows the operator to judge the pressure level when inserting the pins, further preventing damage to the pins caused by excessive pressure during operation.

[0031] In a preferred embodiment, the positioning module 406 is electrically connected to the control panel 6, the position of the clamping device 5 corresponds to the position of the hydraulic telescopic device 4, and the position of the positioning module 406 is lower than that of the bracket 2.

[0032] It should be noted that the electrical connection between the positioning module 406 and the control panel 6 enables the operator to more accurately locate the pin hole 409 and the electrical connector. Furthermore, the positioning module 406 is positioned lower than the bracket 2, which further facilitates the operator's observation and improves the practicality and convenience of the device.

[0033] Working principle: When using this equipment, firstly, the electrical connector is placed in the clamping device 5. Then, by adjusting the clamping plate 503 and slide rod 505 in the clamping device 5, the clamping device 5 can stably clamp the electrical connector. Next, the pin is placed into the storage slot 407 in the hydraulic telescopic device 4. By operating the control panel 6, the hydraulic telescopic device 4 starts to work. At this time, the hydraulic pump 402, under the action of electrical energy, will drive the piston rod 404 to perform a stretching motion. Under the action of electrical energy, the positioning module 406 sends the pin from the storage slot 407 out through the pin hole 409. Through the precise positioning of the positioning module 406, the pin is inserted into the electrical connector in the clamping device 5. If the crimping force of the pin is too large, the pressure sensing device 408 on the side of the positioning module 406 will give timely feedback and reflect it on the control panel 6. By operating the control panel 6, the crimping force can be adjusted, thereby realizing a high-precision and high-compatibility installation and processing process for the electrical connector pin.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electrical connector pin mounting apparatus comprising a turret (1) characterised in that: The top of the support table (1) is fixedly provided with two symmetrical supports (2), the top of the support (2) is fixedly provided with a support column (3), the outer wall of the support column (3) is fixedly provided with a hydraulic telescopic device (4), the hydraulic telescopic device (4) comprises a connecting plate (401), the top of the connecting plate (401) is fixedly provided with a hydraulic pump (402), the bottom of the connecting plate (401) is fixedly provided with a connecting block (403), the bottom of the connecting block (403) is provided with a piston rod (404), the bottom of the piston rod (404) is fixedly provided with a connecting column (405), the bottom of the connecting column (405) is fixedly provided with a positioning module (406), one side of the positioning module (406) is provided with a storage groove (407), the other side of the positioning module (406) is provided with a pressure sensing device (408), the bottom of the positioning module (406) is fixedly provided with a pin hole (409), the supports (2) are provided with a clamping device (5), and the top of the support table (1) is fixedly provided with a control panel (6).

2. The electrical connector pin mounting apparatus of claim 1, wherein: The clamping device (5) comprises a bottom plate (501), the top of the bottom plate (501) is provided with a sliding groove (502), the top of the bottom plate (501) is slidably connected with two clamping plates (503), the side surface of the clamping plate (503) is provided with a groove (504), the inner side of the groove (504) is slidably connected with a sliding rod (505), the side surface outer wall of the sliding rod (505) is fixedly provided with a clamping block (506), and the side surface outer wall of the clamping plate (503) is threadedly connected with a fixing rod (507).

3. The electrical connector pin mounting apparatus of claim 1, wherein: The hydraulic telescopic device (4) is located between the two support columns (3), the hydraulic pump (402) is in hydraulic connection with the piston rod (404), and the hydraulic pump (402) is in electric connection with the control panel (6).

4. The electrical connector pin mounting apparatus of claim 2, wherein: The clamping device (5) is fixedly connected with the upper surface of the support table (1), the two clamping plates (503) are slidably connected with the sliding groove (502), and the two clamping plates (503) are left-right symmetrical, the fixing rod (507) is in active connection with the sliding rod (505) by penetrating the clamping plate (503), the outer surface of the clamping block (506) is recessed inward, and the outer surface of the clamping block (506) is provided with a rubber pad.

5. The electrical connector pin mounting apparatus of claim 1, wherein: The storage groove (407) is fixedly connected with the pin hole (409) through the positioning module (406), the pin hole (409) is in electric connection with the pressure sensing device (408), and the pressure sensing device (408) is in electric connection with the control panel (6).

6. The electrical connector pin mounting apparatus of claim 1, wherein: The positioning module (406) is in electric connection with the control panel (6), the position of the clamping device (5) corresponds to the position of the hydraulic telescopic device (4), and the position of the positioning module (406) is lower than that of the support (2).