Silicon carbide product resin spraying device

By designing a resin spraying device for silicon carbide products, efficient resin spraying on the inner and outer surfaces of silicon carbide boat supports was achieved, solving the problem of high manual labor and improving spraying efficiency and uniformity.

CN224010100UActive Publication Date: 2026-03-20CHENGDU VOLKEN SEMICON MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The resin spraying efficiency of silicon carbide boats is low, the amount of manual labor is large, and it is difficult to complete the spraying of the inner and outer surfaces efficiently.

Method used

Design a resin spraying device for silicon carbide products, including a worktable, first and second pipes, a nozzle, a delivery pump and a lifting assembly, which can simultaneously spray resin onto the inner and outer surfaces of a silicon carbide boat. By using the inclined installation and interval setting of the nozzles, the spraying coverage area and uniformity can be improved.

Benefits of technology

It effectively reduces manual labor, improves the resin spraying efficiency of silicon carbide boat support, ensures uniform spraying of inner and outer surfaces, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicon carbide product production equipment, and particularly discloses a silicon carbide product resin spraying device which comprises a workbench for placing a silicon carbide boat support; the first pipe fitting is arranged above the workbench along the outer contour of the silicon carbide boat support; the second pipe fitting is arranged above the workbench along the inner contour of the silicon carbide boat support; the conveying pump is used for conveying resin to the first pipe fitting and the second pipe fitting; the nozzles are arranged on the first pipe fitting and the second pipe fitting and used for spraying resin; the lifting assembly is used for supporting the workbench and can drive the workbench to ascend and descend in the vertical direction and drive the silicon carbide boat support to be close to / away from the spray head. Resin spraying operation can be conducted on the surfaces of the inner side and the outer side of the silicon carbide boat support, the manual labor amount can be effectively reduced, and the resin spraying efficiency of the silicon carbide boat support is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of silicon carbide product manufacturing equipment, and in particular to a silicon carbide product resin spraying device. Background Technology

[0002] Boat supports are critical load-bearing components in the diffusion process equipment of the photovoltaic industry. Common boat support materials used in the photovoltaic industry include quartz and silicon carbide. Traditional quartz boat supports have a relatively short lifespan, approximately 3-6 months, while silicon carbide boat supports can replace quartz boat supports, offering a much longer lifespan of over 5 years. Using silicon carbide boat supports can significantly reduce operating costs, minimize downtime due to maintenance and repairs, and reduce production capacity losses.

[0003] After the silicon carbide boat support is manufactured, workers need to use handheld spray guns to spray resin onto the surface of the silicon carbide boat support. Workers need to spray resin onto the inner and outer surfaces of the silicon carbide boat support in steps. The entire spraying operation involves a large amount of manual labor and the resin spraying efficiency of the silicon carbide boat support is low. Utility Model Content

[0004] In view of the above problems, this utility model provides a resin spraying device for silicon carbide products, the purpose of which is to improve the resin spraying efficiency of silicon carbide boat support.

[0005] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:

[0006] A resin spraying device for silicon carbide products is provided, comprising: a worktable for placing a silicon carbide boat support; a first pipe fitting disposed above the worktable along the outer contour of the silicon carbide boat support; a second pipe fitting disposed above the worktable along the inner contour of the silicon carbide boat support; a delivery pump for delivering resin to the first and second pipe fittings; a plurality of nozzles disposed on the first and second pipe fittings for spraying resin; and a lifting assembly for supporting the worktable and capable of driving the worktable to move up and down in the vertical direction, thereby moving the silicon carbide boat support closer to / away from the nozzles.

[0007] Furthermore, the nozzle is installed at a fixed angle to the horizontal plane, with one end of the nozzle connected to the first / second pipe fitting and the other end of the nozzle facing the silicon carbide boat support.

[0008] Furthermore, the device also includes a cabin; the workbench, the first pipe fitting, and the second pipe fitting are all located inside the cabin; the first pipe fitting and the second pipe fitting are suspended inside the cabin by support rods.

[0009] Furthermore, a number of nozzles are arranged in a fixed-distance array on the first and second pipe fittings.

[0010] Furthermore, the workbench includes: a first table surface and a second table surface, the first table surface being used to support both ends of the silicon carbide boat support, and the second table surface being used to support the middle section of the silicon carbide boat support; the lifting assembly includes: a first telescopic component and a second telescopic component, the first telescopic component being used to support the first table surface, and the second telescopic component being used to support the second table surface.

[0011] Furthermore, the device also includes: a storage tank for storing resin, the storage tank being connected to the inlet of a conveying pump, and the outlet of the conveying pump being connected to a first pipe fitting and a second pipe fitting.

[0012] Furthermore, along the vertical direction, the projections of the first and second pipe fittings are rectangles.

[0013] Furthermore, the device also includes a rubber anti-slip pad, which is placed on the workbench for the silicon carbide boat support to press against.

[0014] The beneficial effects of this utility model are as follows: In this utility model, resin spraying can be performed on the inner and outer surfaces of the silicon carbide boat support, which can effectively reduce manual labor and improve the resin spraying efficiency of the silicon carbide boat support. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the spraying device provided in the embodiments of this application.

[0016] Figure 2 for Figure 1 Enlarged diagram of point A.

[0017] Figure 3 The first and second pipe fittings are shown in the top view for installation in the embodiments of this application.

[0018] Among them, 1. Silicon carbide boat support; 21. First pipe fitting; 22. Second pipe fitting; 23. Nozzle; 3. Delivery pump; 4. Cabin; 51. First platform; 52. Second platform; 6. Anti-slip mat; 71. First telescopic component; 72. Second telescopic component. Detailed Implementation

[0019] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0020] Reference Figure 1 and Figure 2As shown in the embodiment of this application, a silicon carbide product resin spraying device is disclosed, comprising: a worktable for placing a silicon carbide boat support 1; a first pipe 21 disposed above the worktable along the outer contour of the silicon carbide boat support 1; a second pipe 22 disposed above the worktable along the inner contour of the silicon carbide boat support 1; a delivery pump 3 for delivering resin to the first pipe 21 and the second pipe 22; a plurality of nozzles 23 disposed on the first pipe 21 and the second pipe 22 for spraying resin; and a lifting assembly for supporting the worktable and capable of driving the worktable to rise and fall vertically, thereby moving the silicon carbide boat support 1 closer to / away from the nozzles 23.

[0021] In practical use, the silicon carbide boat 1 to be sprayed with resin is placed on the workbench, and the lifting assembly and the delivery pump 3 are started. The lifting assembly drives the workbench to rise vertically and moves the silicon carbide boat toward the nozzle 23. The delivery pump 3 delivers resin into the first pipe 21 and the second pipe 22. The nozzles 23 on the first pipe 21 and the second pipe 22 on both sides of the silicon carbide boat 1 can simultaneously perform resin spraying operations on the surface of the silicon carbide boat 1.

[0022] By using this invention, resin spraying can be performed on the inner and outer surfaces of the silicon carbide boat support 1, which can effectively reduce manual labor and improve the resin spraying efficiency of the silicon carbide boat support 1.

[0023] Specifically, the nozzle 23 is installed at a fixed angle to the horizontal plane. One end of the nozzle 23 is connected to the first pipe fitting 21 / the second pipe fitting 22, and the other end of the nozzle 23 faces the silicon carbide boat support 1. It is worth mentioning that the nozzle 23 can be installed on the first pipe fitting 21 and the second pipe fitting 22 by threaded connection. The inclined installation of the nozzle 23 can effectively increase the coverage area of ​​the sprayed resin and improve the resin spraying efficiency.

[0024] Specifically, the device also includes a cabin 4; the workbench, the first pipe 21 and the second pipe 22 are all located inside the cabin 4; the first pipe 21 and the second pipe 22 are suspended inside the cabin 4 by support rods; the spraying operation is carried out inside the cabin 4 to prevent resin splashing; of course, a hatch for the silicon carbide boat support 1 to be taken out and put in needs to be provided on the cabin 4.

[0025] Specifically, a number of nozzles 23 are arranged in an array at fixed intervals on the first pipe 21 and the second pipe 22 to improve the uniformity of resin spraying on the surface of the silicon carbide boat support 1.

[0026] In this embodiment, the workbench includes: a first tabletop 51 and a second tabletop 52. The first tabletop 51 is used to support both ends of the silicon carbide boat support 1, and the second tabletop 52 is used to support the middle section of the silicon carbide boat support 1. The lifting assembly includes: a first telescopic component 71 and a second telescopic component 72. The first telescopic component 71 is used to support the first tabletop 51, and the second telescopic component 72 is used to support the second tabletop 52.

[0027] In practical use, the first telescopic component 71 first extends and retracts once, which can drive the silicon carbide boat support 1 to move up and down in the vertical direction once, and the nozzle 23 sprays the surface of the silicon carbide boat support 1 once; then the second telescopic component 72 extends and retracts once, which can drive the silicon carbide boat support 1 to move up and down in the vertical direction once more, and the nozzle 23 sprays the surface of the silicon carbide boat support 1 a second time.

[0028] It is worth mentioning that both the first telescopic component 71 and the second telescopic component 72 can be hydraulic cylinders; by alternately driving the silicon carbide boat support 1 to perform lifting and lowering movements through the first telescopic component 71 and the second telescopic component 72, two resin spraying operations can be performed on the same silicon carbide boat support 1, and the surface of the silicon carbide boat support 1 that is covered by the first table 51 can be emptied and resin spraying operations can be performed to ensure the quality of resin spraying.

[0029] Specifically, the device also includes: a storage tank for storing resin, the storage tank being connected to the inlet of the conveying pump 3, and the outlet of the conveying pump 3 being connected to the first pipe fitting 21 and the second pipe fitting 22.

[0030] Reference Figure 3 As shown, the projections of the first pipe fitting 21 and the second pipe fitting 22 in the vertical direction are rectangles.

[0031] In this embodiment, the device further includes: an anti-slip pad 6 made of rubber, which is placed on the worktable for the silicon carbide boat support 1 to press against, thereby increasing the friction between the silicon carbide boat support 1 and the worktable, preventing the silicon carbide boat support 1 from sliding, and improving the stability during the lifting process.

[0032] Those skilled in the art will understand that although preferred embodiments of the present invention have been described, those skilled in the art, once they learn the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention. Clearly, those skilled in the art can make various alterations and modifications to the present invention without departing from its spirit and scope. Thus, if these modifications and modifications of the present invention fall within the scope of the machine equivalents of the claims of the present invention, the present invention also intends to include these modifications and modifications.

Claims

1. A resin spraying device for silicon carbide products, characterized in that, include: A workbench for placing the silicon carbide boat support (1); The first pipe fitting (21) is positioned above the worktable along the outer contour of the silicon carbide boat support (1); The second pipe fitting (22) is set above the worktable along the inner contour of the silicon carbide boat support (1); A delivery pump (3) is used to deliver resin to the first fitting (21) and the second fitting (22); Several nozzles (23) are disposed on the first pipe fitting (21) and the second pipe fitting (22) for spraying resin; The lifting assembly is used to support the worktable and can drive the worktable to move up and down in the vertical direction, and drive the silicon carbide boat support (1) to move closer to / away from the nozzle (23).

2. The silicon carbide product resin spraying device according to claim 1, characterized in that, The nozzle (23) is installed at a fixed angle to the horizontal plane. One end of the nozzle (23) is connected to the first pipe fitting (21) / the second pipe fitting (22), and the other end of the nozzle (23) faces the silicon carbide boat support (1).

3. The silicon carbide product resin spraying device according to claim 1, characterized in that, It also includes a cabin (4); the workbench, the first pipe fitting (21) and the second pipe fitting (22) are all located inside the cabin (4); the first pipe fitting (21) and the second pipe fitting (22) are suspended inside the cabin (4) by support rods.

4. The silicon carbide product resin spraying device according to claim 1, characterized in that, Several nozzles (23) are arranged in an array at fixed intervals on the first pipe fitting (21) and the second pipe fitting (22).

5. The silicon carbide product resin spraying device according to claim 1, characterized in that, The workbench includes: The first platform (51) and the second platform (52) are used to support the two ends of the silicon carbide boat support (1) and the second platform (52) is used to support the middle section of the silicon carbide boat support (1). The lifting assembly includes a first telescopic component (71) and a second telescopic component (72), wherein the first telescopic component (71) is used to support the first platform (51) and the second telescopic component (72) is used to support the second platform (52).

6. The silicon carbide product resin spraying device according to claim 1, characterized in that, Also includes: The storage tank is used to store resin. The storage tank is connected to the inlet of the conveying pump (3). The outlet of the conveying pump (3) is connected to the first pipe fitting (21) and the second pipe fitting (22).

7. The silicon carbide product resin spraying device according to claim 1, characterized in that, Along the vertical direction, the projections of the first pipe fitting (21) and the second pipe fitting (22) are rectangles.

8. The silicon carbide product resin spraying apparatus according to claim 1, characterized in that, Also includes: A rubber anti-slip pad (6) is placed on the workbench for the silicon carbide boat support (1) to press against.