Core assembling device of intercooler

Abstract

The utility model relates to the technical field of intercoolers, and discloses an intercooler core assembling device which comprises a base, a supporting frame is fixedly arranged on the outer side of the base, an air cylinder is fixedly arranged on the top face of the supporting frame, a placing mechanism is arranged in the base, a connecting mechanism is arranged above the placing mechanism, and the connecting mechanism is connected with the air cylinder. The placing mechanism comprises a placing part and an adjusting part, the connecting mechanism comprises a mounting part and a connecting part, the placing part comprises a placing barrel, and the placing barrel is located in the center of the interior of the base. The hydraulic cylinder drives the lifting seat to ascend and descend, the lifting seat drives the four positioning rods on the outer side to deflect when ascending and descending, the positioning rods drive the connected sliding rods to move when deflecting, the four sliding rods get close to one another, the sliding rods drive the fixing blocks to move synchronously, and the fixing blocks abut against the outer side of the mounting assembly and are fixed. And displacement of the mounting assembly during assembly is avoided, and butt joint and assembly of the core body and the mounting assembly are ensured.

Description

Technical Field

[0001] This utility model relates to the field of intercooler technology, specifically to an intercooler core assembly device. Background Technology

[0002] An intercooler is a heat dissipation device for an engine. Intercoolers are commonly used in turbocharged engine systems. Their main function is to reduce intake air temperature, increase intake air density, and ultimately improve engine power and efficiency. They enhance engine performance by cooling the high-temperature, high-pressure intake air after it has been turbocharged to a temperature more suitable for combustion.

[0003] During the assembly of the intercooler core, a common problem is that the assembly components below it are prone to positional misalignment. This misalignment can cause a series of problems when the core and the assembly components are precisely aligned, resulting in unsatisfactory assembly results. Specifically, once the assembly components are displaced, it is difficult to ensure perfect alignment when the core descends to contact them. This misaligned assembly not only reduces the overall quality of the product, but more importantly, it may cause the core to be subjected to unnecessary compression or twisting during the assembly process, thereby causing physical damage to the core.

[0004] Therefore, a core assembly device for an intercooler is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a core assembly device for an intercooler, which solves the technical problem of core assembly errors caused by the displacement of mounting components, and achieves the goal of avoiding displacement of mounting components during assembly.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a core assembly device for an intercooler, comprising a base, a support frame fixedly disposed on the outer side of the base, a cylinder fixedly disposed on the top surface of the support frame, a placement mechanism disposed inside the base, and a connecting mechanism disposed above the placement mechanism;

[0007] The placement mechanism includes a placement section and an adjustment section;

[0008] The connecting mechanism includes an mounting part and a connecting part.

[0009] Preferably, the placement part includes a placement cylinder located at the center inside the base, and a fixing frame is fixedly sleeved on the outer side of the placement cylinder, with the bottom surface of the fixing frame fixedly connected to the inner wall of the base.

[0010] Preferably, the adjusting part includes a hydraulic cylinder, the bottom surface of the hydraulic cylinder is fixedly connected to the inner wall of the base, a lifting seat is fixedly provided on the top surface of the output shaft of the hydraulic cylinder, a positioning rod is fixedly provided on the bottom surface of the placement cylinder, and the positioning rod passes through the lifting seat and is slidably connected to the lifting seat.

[0011] Preferably, a drive rod is hinged to the outer side of the lifting seat, and four drive rods are evenly arranged. A sliding rod is hinged to the other end of the drive rod.

[0012] Preferably, a positioning frame is fixedly installed inside the base, and a positioning groove is opened on the side of the positioning frame. Four positioning frames are evenly arranged. The lower end of the sliding rod is located inside the positioning groove and is slidably connected to the inner wall of the positioning groove. A fixing block is fixedly installed at the upper end of the sliding rod. The fixing block passes through the placement cylinder and is slidably connected to the placement cylinder.

[0013] Preferably, the mounting part includes a lifting plate, a support frame at the lower end of the cylinder output shaft and fixedly connected to the lifting plate, a mounting seat fixedly provided on the bottom surface of the lifting plate, and pressing frames provided on both the left and right sides of the mounting seat, with the top surface of the pressing frames fixedly connected to the lifting plate.

[0014] Preferably, the connecting part includes a movable plate, a limiting plate is fixedly provided on the bottom surface of the movable plate, and four limiting plates are evenly arranged. A limiting frame is fixedly provided on the outer side of the base, and four limiting frames are evenly arranged. The lower end of the limiting plate is located inside the limiting frame and is slidably connected to the inner wall of the limiting frame.

[0015] Preferably, a limiting rod is fixedly provided on the bottom surface of the limiting plate, a sleeve is fixedly provided inside the limiting frame, the lower end of the limiting rod is located inside the sleeve and is slidably connected to the inner wall of the sleeve, and a spring is sleeved on the outer side of the limiting rod, with both ends of the spring fixedly connected to the limiting plate and the sleeve respectively.

[0016] Compared with the prior art, the beneficial effects of this utility model are: this intercooler core assembly device,

[0017] 1) The lifting seat is raised and lowered by the hydraulic cylinder. When the lifting seat is raised and lowered, it causes the four outer positioning rods to deflect. When the positioning rods deflect, they cause the connected sliding rods to move, so that the four sliding rods move closer to each other. The sliding rods cause the fixing block to move synchronously. The fixing block abuts against the outside of the mounting component and fixes it, so as to prevent the mounting component from shifting during assembly and ensure the docking and assembly of the core and the mounting component.

[0018] 2) The lifting plate and the mounting base are moved downward by the cylinder. When the lifting plate moves, the pressing frame moves and presses against the moving plate, causing the moving plate to move downward. This realizes the exposure and concealment of the mounting components, avoids damage to the mounting components during placement, makes reasonable use of space resources, and makes the whole equipment structure compact and occupies a small area. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 This is a perspective view of the movable plate and limiting frame of this utility model;

[0021] Figure 3 This is a perspective view of the placement mechanism and the connecting mechanism of this utility model;

[0022] Figure 4 This is a perspective view of the placement mechanism of this utility model;

[0023] Figure 5 This is a partial perspective view of the connecting mechanism of this utility model.

[0024] In the diagram: 1. Base, 2. Support frame, 3. Cylinder, 4. Placement mechanism, 41. Placement cylinder, 42. Fixing frame, 43. Hydraulic cylinder, 44. Lifting seat, 45. Positioning rod, 46. Drive rod, 47. Sliding rod, 48. Positioning frame, 49. Fixing block, 5. Connecting mechanism, 51. Lifting plate, 52. Mounting seat, 53. Pressing frame, 54. Moving plate, 55. Limiting plate, 56. Limiting frame, 57. Limiting rod, 58. Sleeve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] Based on the existing issue of core assembly errors caused by component misalignment, please refer to... Figures 1-5 This utility model provides a technical solution: a core assembly device for an intercooler, including a base 1, a support frame 2 fixedly arranged on the outside of the base 1, a cylinder 3 fixedly arranged on the top surface of the support frame 2, a placement mechanism 4 arranged inside the base 1, and a connecting mechanism 5 arranged above the placement mechanism 4.

[0028] The placement mechanism 4 includes a placement section and an adjustment section;

[0029] The connecting mechanism 5 includes an installation part and a connecting part.

[0030] The placement part includes a placement cylinder 41, which is located at the center inside the base 1. A fixing frame 42 is fixedly sleeved on the outer side of the placement cylinder 41, and the bottom surface of the fixing frame 42 is fixedly connected to the inner wall of the base 1.

[0031] The adjustment unit includes a hydraulic cylinder 43, the bottom surface of which is fixedly connected to the inner wall of the base 1. A lifting seat 44 is fixedly installed on the top surface of the output shaft of the hydraulic cylinder 43, and a positioning rod 45 is fixedly installed on the bottom surface of the placement cylinder 41. The positioning rod 45 passes through the lifting seat 44 and is slidably connected to the lifting seat 44.

[0032] A drive rod 46 is hinged to the outer side of the lifting seat 44. Four drive rods 46 are evenly arranged. A sliding rod 47 is hinged to the other end of the drive rod 46.

[0033] A positioning frame 48 is fixedly installed inside the base 1. Positioning slots are provided on the side of the positioning frame 48. Four positioning frames 48 are evenly distributed. The lower end of a sliding rod 47 is located inside the positioning slot and is slidably connected to the inner wall of the positioning slot. A fixing block 49 is fixedly installed at the upper end of the sliding rod 47. The fixing block 49 passes through the placement cylinder 41 and is slidably connected to the placement cylinder 41.

[0034] Furthermore, in this embodiment, the component to be installed is placed inside the placement cylinder 41, and the hydraulic cylinder 43 is activated. The hydraulic cylinder 43 drives the lifting seat 44 to rise and fall. When the lifting seat 44 rises and falls, it drives the four outer positioning rods 45 to deflect. When the positioning rods 45 deflect, they drive the connected sliding rods 47 to move, so that the four sliding rods 47 move closer to each other. The sliding rods 47 drive the fixing block 49 to move synchronously. The fixing block 49 abuts against the outside of the installation component and fixes it, while making the installation component located directly below the cylinder 3.

[0035] Furthermore, in this embodiment, the lifting seat 44 is raised and lowered by the hydraulic cylinder 43. When the lifting seat 44 is raised and lowered, it causes the four outer positioning rods 45 to deflect. When the positioning rods 45 deflect, they cause the connected sliding rods 47 to move, so that the four sliding rods 47 move closer to each other. The sliding rods 47 cause the fixing block 49 to move synchronously. The fixing block 49 abuts against the outside of the mounting component and fixes it, so as to prevent the mounting component from shifting during assembly and ensure the docking and assembly of the core and the mounting component.

[0036] Example 2:

[0037] Please see Figures 1-5 Furthermore, based on Embodiment 1, the following is obtained: the installation part includes a lifting plate 51, a support frame 2 at the lower end of the output shaft of the cylinder 3 and fixedly connected to the lifting plate 51, an installation seat 52 is fixedly provided on the bottom surface of the lifting plate 51, and pressing frames 53 are provided on both the left and right sides of the installation seat 52, with the top surface of the pressing frame 53 fixedly connected to the lifting plate 51.

[0038] The connecting part includes a movable plate 54, a limiting plate 55 is fixedly installed on the bottom surface of the movable plate 54, and four limiting plates 55 are evenly arranged. A limiting frame 56 is fixedly installed on the outer side of the base 1, and four limiting frames 56 are evenly arranged. The lower end of the limiting plate 55 is located inside the limiting frame 56 and is slidably connected to the inner wall of the limiting frame 56.

[0039] A limiting rod 57 is fixedly installed on the bottom surface of the limiting plate 55, and a sleeve 58 is fixedly installed inside the limiting frame 56. The lower end of the limiting rod 57 is located inside the sleeve 58 and is slidably connected to the inner wall of the sleeve 58. A spring is sleeved on the outer side of the limiting rod 57, and the two ends of the spring are fixedly connected to the limiting plate 55 and the sleeve 58 respectively.

[0040] Furthermore, in this embodiment, the cylinder 3 is activated, and the cylinder 3 drives the lifting plate 51 and the mounting base 52 to move downward. The mounting base 52 is equipped with a core. When the cylinder 3 drives the mounting base 52 to move downward, the lower end of the core contacts the mounting component in the placement cylinder 41 and assembles it. When the lifting plate 51 moves, the pressing frame 53 moves. The pressing frame 53 abuts against the moving plate 54 and moves the moving plate 54 downward, so that the mounting component in the placement cylinder 41 is exposed.

[0041] Furthermore, in this embodiment, the cylinder 3 drives the lifting plate 51 and the mounting base 52 to move downward. When the lifting plate 51 moves, the pressing frame 53 moves with it. The pressing frame 53 presses against the moving plate 54 and moves the moving plate 54 downward, thus realizing the exposure and concealment of the mounting components, avoiding damage to the mounting components during placement, making reasonable use of space resources, and making the entire equipment structure compact and occupying a small area.

[0042] In use, the component to be installed is placed inside the placement cylinder 41. The hydraulic cylinder 43 is activated, which drives the lifting seat 44 to rise and fall. When the lifting seat 44 rises and falls, it causes the four outer positioning rods 45 to deflect. When the positioning rods 45 deflect, they drive the connected sliding rods 47 to move, so that the four sliding rods 47 move closer to each other. The sliding rods 47 drive the fixing block 49 to move synchronously. The fixing block 49 abuts against the outside of the installation component and fixes it. At the same time, the installation component is positioned directly below the cylinder 3. The cylinder 3 is activated, which drives the lifting plate 51 and the installation seat 52 to move downward. The core is installed in the installation seat 52. When the cylinder 3 drives the installation seat 52 to move downward, the lower end of the core contacts the installation component in the placement cylinder 41 and assembles it. When the lifting plate 51 moves, the pressing frame 53 moves. The pressing frame 53 abuts against the moving plate 54 and moves the moving plate 54 downward, so that the installation component in the placement cylinder 41 is exposed.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A core assembly device for an intercooler, comprising a base (1), characterized in that: A support frame (2) is fixedly installed on the outside of the base (1), a cylinder (3) is fixedly installed on the top surface of the support frame (2), a placement mechanism (4) is installed inside the base (1), and a connecting mechanism (5) is installed above the placement mechanism (4); The placement mechanism (4) includes a placement part and an adjustment part; The connecting mechanism (5) includes an installation part and a connecting part.

2. The core assembly device for an intercooler according to claim 1, characterized in that: The placement part includes a placement tube (41), which is located at the center inside the base (1). A fixing frame (42) is fixedly sleeved on the outer side of the placement tube (41), and the bottom surface of the fixing frame (42) is fixedly connected to the inner wall of the base (1).

3. The core assembly device for an intercooler according to claim 2, characterized in that: The adjustment unit includes a hydraulic cylinder (43), the bottom surface of which is fixedly connected to the inner wall of the base (1), a lifting seat (44) is fixedly provided on the top surface of the output shaft of the hydraulic cylinder (43), and a positioning rod (45) is fixedly provided on the bottom surface of the placement cylinder (41). The positioning rod (45) passes through the lifting seat (44) and is slidably connected to the lifting seat (44).

4. The core assembly device for an intercooler according to claim 3, characterized in that: The outer side of the lifting seat (44) is hinged with a drive rod (46), and four drive rods (46) are evenly arranged. The other end of the drive rod (46) is hinged with a sliding rod (47).

5. The core assembly device for an intercooler according to claim 4, characterized in that: The base (1) is fixedly provided with a positioning frame (48), and the positioning frame (48) has a positioning groove on its side. Four positioning frames (48) are evenly arranged. The lower end of the sliding rod (47) is located inside the positioning groove and is slidably connected to the inner wall of the positioning groove. The upper end of the sliding rod (47) is fixedly provided with a fixing block (49), and the fixing block (49) passes through the placement cylinder (41) and is slidably connected to the placement cylinder (41).

6. The core assembly device for an intercooler according to claim 1, characterized in that: The mounting part includes a lifting plate (51), a support frame (2) at the lower end of the output shaft of the cylinder (3) and fixedly connected to the lifting plate (51), a mounting seat (52) is fixedly provided on the bottom surface of the lifting plate (51), and a pressing frame (53) is provided on both the left and right sides of the mounting seat (52), and the top surface of the pressing frame (53) is fixedly connected to the lifting plate (51).

7. The core assembly device for an intercooler according to claim 6, characterized in that: The connecting part includes a movable plate (54), and a limiting plate (55) is fixedly provided on the bottom surface of the movable plate (54). Four limiting plates (55) are evenly arranged. A limiting frame (56) is fixedly provided on the outer side of the base (1). Four limiting frames (56) are evenly arranged. The lower end of the limiting plate (55) is located inside the limiting frame (56) and is slidably connected to the inner wall of the limiting frame (56).

8. The core assembly device for an intercooler according to claim 7, characterized in that: A limiting rod (57) is fixedly installed on the bottom surface of the limiting plate (55), and a sleeve (58) is fixedly installed inside the limiting frame (56). The lower end of the limiting rod (57) is located inside the sleeve (58) and is slidably connected to the inner wall of the sleeve (58). A spring is sleeved on the outer side of the limiting rod (57), and the two ends of the spring are fixedly connected to the limiting plate (55) and the sleeve (58) respectively.

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