Dragging device for pipeline transportation in narrow space
By designing a detachable pipe support and bolt hole towing device for use in confined spaces, combined with a winch and pulley system, the problem of low efficiency in pipeline transportation within confined spaces has been solved, achieving efficient and safe pipeline transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
In narrow and complex spaces such as coke oven basements, existing pipe dragging devices are inefficient, difficult to operate manually, pose safety risks, and are prone to damaging pipes and structures.
Design a towing device that includes a detachable pipe support and bolt holes, which can be adapted to pipes of different sizes by bolt connection and powered by a winch and pulley components to achieve efficient transportation of pipes in narrow spaces.
It improved pipeline transportation efficiency, reduced manpower consumption and construction costs, decreased the risk of collisions between pipelines and structures, and ensured construction safety and quality.
Smart Images
Figure CN224014568U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The embodiment of the utility model belongs to pipeline transportation device technical field, more particularly, relate to a kind of for the pipeline transportation of narrow space and drag device. BACKGROUND
[0002] In the complex installation construction process of coke oven system, there are a large number of pipe and valve installation operations here, especially the installation of the main gas pipeline, the space limitation of the coke oven basement brings great challenges to the installation of the main gas pipeline, this area is not only narrow, but also full of various complex pipe buttresses, these buttresses not only occupy limited space, but also increase the construction difficulty. Moreover, the coke oven basement has only one-way access, which undoubtedly brings great inconvenience to the transportation of large pipes and equipment.
[0003] At present, in the process of pipeline installation and layout adjustment, the construction unit generally uses chain block (also known as hand-operated hoist or hand-operated hoist) for pipeline dragging operation. This operation mode can only meet the basic construction needs. In the face of complex construction environment, such as the space-limited and frequently-turning area in the basement, its shortcomings are highlighted, such as: chain block dragging pipeline mainly relies on manual operation, which not only consumes a lot of physical strength, but also has a slow operation speed, especially in the scene of long distance or frequent direction adjustment, the efficiency is particularly low; at the same time, in the narrow and complex space of the basement, the turning operation in the pipeline dragging process is extremely difficult, because of limited vision and narrow space, the operator can hardly accurately judge the position and moving track of the pipeline, which is easy to collide with the surrounding coke oven frame column, pipe buttress and other structures. This physical friction not only damages the surface of concrete components (such as causing edge drop), but also may damage the pipeline itself; in the process of manual pipeline dragging, the operator faces high safety risks, such as slipping, collision and other accidents. Therefore, a drag device for pipeline transportation in narrow space is needed. UTILITY MODEL CONTENTS
[0004] In view of the above defects or improvement needs of the prior art, the utility model provides a drag device for pipeline transportation in narrow space, by setting a separable first pipe support, and screw holes are opened on the trolley frame main body, so as to control the distance by screw connection. The operator can install or dismount the first pipe support according to actual needs to match different sizes of pipeline, solve the problem of size mismatch between different specifications and length of pipeline and transportation trolley, so that a single model of trolley can easily cope with the extensive transportation needs from small and precise pipe to large industrial pipeline, greatly widen the application range of equipment, improve work efficiency, and also reduce the additional cost caused by frequent replacement of transportation tools.
[0005] In order to achieve the above object, the utility model provides a kind of for the pipe conveying of narrow space is dragged device, including mobile unit and the traction unit for the mobile unit power supply, wherein,
[0006] The mobile unit includes trolley main frame, universal wheel symmetrically arranged under the trolley main frame, pipe support component, bolt for connecting pipe support component and trolley main frame and bolt hole opened on the trolley main frame.
[0007] In an embodiment of the utility model, pipe support component includes first pipe support and second pipe support welded with trolley main frame.
[0008] In an embodiment of the utility model, the first pipe support is connected and disassembled quickly by bolt and bolt hole on trolley main frame;
[0009] Second pipe support is spliced into "T" shape structure with steel plate and is directly welded and fixed on trolley main frame.
[0010] In an embodiment of the utility model, the traction unit includes pulley component, winch and steel wire rope connected with trolley main frame at one end and connected with winch through pulley component at the other end.
[0011] In an embodiment of the utility model, the pulley component includes first pulley arranged at the entrance of coke oven basement and second pulley arranged at the front end of winch.
[0012] In an embodiment of the utility model, the trolley main frame includes traction lug fixedly welded at the center of the front end of trolley main frame.
[0013] In an embodiment of the utility model, bolt hole is equidistantly arranged on trolley main frame, bolt is matched with bolt hole, and the connection and fixation between pipe support component and trolley main frame are realized by the cooperation of both.
[0014] In an embodiment of the utility model, a plurality of universal wheels are arranged in pairs below trolley main frame.
[0015] Overall, compared with the prior art, the above technical scheme conceived by the utility model can achieve the following beneficial effects:
[0016] (1) The utility model discloses a kind of tow devices for pipeline transportation in narrow space, by setting up separable first pipe support, and bolt hole is opened on trolley frame main body, to control distance by bolt connection mode, operating personnel can install or dismount first pipe support according to actual needs by bolt, to match the pipeline of different sizes, solve the problem that different specifications and length pipeline are not adapted to the size of transport trolley, so that single model trolley can easily cope with the extensive transportation demand from small precision pipe to large industrial pipeline, greatly widen the application range of equipment, improve work efficiency, while also reduce the additional cost generated by frequent replacement of transport tool.
[0017] (2) The utility model discloses a kind of tow devices for pipeline transportation in narrow space, by setting up winch and pulley component, provide traction power for trolley by steel wire rope as power transmission medium, enhance the tow capacity of trolley, and can effectively change traction direction, so that in complex and changeable narrow space, such as basement, tunnel or dense building group, pipeline construction becomes more convenient, solve the problem of low efficiency of artificial transport large pipeline, realize the transport of large pipe diameter pipeline in narrow space, not only save manpower, also speed up construction efficiency, also reduce the phenomenon of knocking with completed structure in pipeline transportation process, also avoid the safety problem generated by personnel transportation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 For the utility model embodiment a kind of tow device for pipeline transportation in narrow space pulling unit implementation process schematic diagram;
[0019] Figure 2 For the utility model embodiment a kind of tow device for pipeline transportation in narrow space moving unit structure schematic diagram;
[0020] Figure 3 For Figure 2 Side view of moving unit;
[0021] Figure 4 For the utility model embodiment a kind of tow device for pipeline transportation in narrow space trolley main frame overhead view.
[0022] In all drawings, same reference signs indicate same technical features, specifically:
[0023] 1-moving unit, 11-trolley main frame, 111-pulling lug, 12-universal wheel, 13-pipe support component, 131-first pipe support, 132-second pipe support, 14-bolt, 15-bolt hole;
[0024] 2 - traction unit, 21 - pulley member, 211 - first pulley, 212 - second pulley, 22 - winch, 23 - steel cable. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as there is no conflict.
[0026] It should be noted that if the present application embodiments involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directional indications will also change accordingly.
[0027] In addition, if the present application embodiments involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes and should not be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features with "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
[0028] In this patent, the term "comprise", "include" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or device. Without more limitations, the elements defined by the statement "comprise" do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0029] By Figures 1-4It can be known that the utility model discloses a kind of tow device for pipeline transportation in narrow space, including mobile unit 1 and the traction unit 2 for the power of mobile unit 1, the mobile unit 1 is the main part of directly bearing and transporting pipeline, it is designed as small vehicle form, to adapt to the complex terrain and limiting condition in narrow space, the traction unit 2 is located in coke oven basement, is fixedly installed by solid support or frame, it is connected with mobile unit 1 by steel wire rope, ensure that traction force can be stably, efficiently transmitted to mobile unit 1, the traction unit 2 is wound or released by rotating drive steel wire rope, and then produce traction or braking effect, the steel wire rope passes through pulley component, pulley component not only can change the direction of force, also can reduce the required tension by increasing the number of pulley, improve traction efficiency.
[0030] By Figures 2-4 It can be known that the mobile unit 1 includes trolley main frame 11, universal wheel 12 symmetrically arranged under the trolley main frame 11, pipe support part 13, bolt 14 for connecting pipe support part 13 and trolley main frame 11 and bolt hole 15 opened on the trolley main frame 11.
[0031] By Figure 2 It can be known that the trolley main frame 11 is welded by two channel steels with a length of 1500mm, and the two channel steels are welded in an opposite manner to form a stable mouth-shaped structure.
[0032] By Figures 2-3 It can be known that the trolley main frame 11 includes traction lug 111, which is welded and fixed to the center of the front end of the trolley main frame 11, and is the key hub connecting the mobile unit 1 and the traction unit 2, which is tightly connected with the steel wire rope of the traction unit 2 by using a snap ring, to ensure the stability and safety during the whole carrying process.
[0033] Optionally, the traction lug is made of 14mm steel plate.
[0034] A plurality of universal wheels 12 are arranged in pairs below the trolley main frame, in this embodiment, the universal wheels are 4 groups, which are equidistantly distributed below the trolley main frame, to provide omnidirectional movement capability.
[0035] By Figure 3 It can be known that the pipe support part 13 includes first pipe support 131 connected with trolley main frame 11 through bolt 14 and second pipe support 132 welded with trolley main frame 11.
[0036] Specifically, the first pipe support 131 is connected and detached quickly with the bolt hole 15 on the trolley body frame 11 through the bolt 14, and these bolt holes are arranged equidistantly on the trolley body frame, so that the operating personnel can adjust the distance between the two pipe supports according to the actual needs, thereby easily adapting to various different specifications of pipes.
[0037] The second pipe support 132 is spliced into a "T" shape structure with a 12mm thick steel plate and is directly welded and fixed on the trolley body frame, ensuring the safety and stability of the pipe during the carrying process. Through the cooperation of the first pipe support 131 and the second pipe support 132, the moving unit 1 can easily complete various pipe carrying tasks, greatly improving the work efficiency and safety.
[0038] The bolt 14 and the bolt hole 15 are appropriately sized to connect and fix the pipe support component 13 and the trolley body frame 11. By tightening the bolt 14, sufficient pre-tightening force and friction force can be generated to ensure the stability and reliability of the connection.
[0039] In actual application, the operating personnel can flexibly select and adjust the position of the first pipe support 131 according to the specific size of the pipe to be transported. Through the bolt 14 connection mode, the first pipe support 131 can be firmly installed at the specified position on the trolley frame body 11, realizing effective support and fixation of the pipe. This not only simplifies the pipe loading and fixation process, but also significantly improves the work efficiency, solving the problem of the traditional transport trolley being difficult to adapt to different specifications of pipes due to the fixed size
[0040] By Figure 1 It can be seen that the traction unit 2 includes a pulley component 21, a winch 22, and a steel wire rope 23 wound around the winch 22 and the pulley component 21.
[0041] The pulley component 21 includes a first pulley 211 arranged at the entrance of the coke oven basement and a second pulley 212 arranged at the front end of the winch 22.
[0042] The first pulley 211 is arranged at the entrance of the coke oven basement to ensure that the steel wire rope can be smoothly drawn out from the coke oven basement and moved along the predetermined path.
[0043] The second pulley 212 is arranged at the front end of the winch 22, i.e., the end of the winch output or receiving the steel wire rope, to ensure that the steel wire rope can be smoothly wound and unwound, preventing the steel wire rope from knotting or excessive wear.
[0044] The winch 22 is the power source of the towing device, which generates power through a driving mechanism (such as a motor, a hydraulic system, etc.) to drive the winding and unwinding of the steel wire rope. When the winch rotates, the steel wire rope is wound or unwound accordingly, thereby realizing the traction function.
[0045] The steel wire rope 23 is a traction rope, one end of which is connected to the trolley main body frame 11, and the other end is connected to the winch 22 through the pulley component 21.
[0046] In practical application, the dragging device improves the ability of transporting large-diameter pipelines in limited space, not only greatly reduces the dependence on human resources, effectively reduces the construction cost, but also greatly speeds up the engineering progress, ensures the project to be delivered on time. At the same time, the device reduces the direct contact of the pipeline with the surrounding completed structures in the transportation process through the traction unit, effectively avoids the damage caused by collision, and guarantees the engineering quality and the neatness of the site environment.
[0047] The working principle of the utility model is as follows:
[0048] Step one: preparation and connection: hoist the coke oven basement gas main to the coke oven end table side basement entrance, directly rest the gas main on the trolley, use the steel wire rope to connect the traction lifting lugs on the trolley, and ensure the connection firm through the clasp ring.
[0049] Step two: setting the traction unit: guide the steel wire rope to the front end of the winch through the basement entrance, install the second pulley at the front end of the winch, ensure that the steel wire rope can smoothly pass through, connect the steel wire rope with the winch, and prepare for traction operation.
[0050] Step three: traction and positioning: start the winch, control the movement of the trolley through the winch brake system, gradually pull the trolley, and make it carry the gas main to move along the predetermined route to the designated position of the basement.
[0051] After reaching the designated position, stop the winch, and complete the transportation process. Those skilled in the art can easily understand that the above description is only a preferred embodiment of the utility model, and is not used to limit the utility model, any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A towing device for pipe transportation in confined spaces, characterized in that, It includes a moving unit (1) and a traction unit (2) that provides power to the moving unit (1), wherein, The moving unit (1) includes a trolley main frame (11), omnidirectional wheels (12) symmetrically arranged under the trolley main frame (11), a pipe support component (13), bolts (14) for connecting the pipe support component (13) and the trolley main frame (11), and bolt holes (15) opened on the trolley main frame (11).
2. The towing device for pipeline transportation in confined spaces according to claim 1, characterized in that, The pipe support component (13) includes a first pipe support (131) and a second pipe support (132) welded to the main frame (11) of the trolley.
3. The towing device for pipeline transportation in confined spaces according to claim 2, characterized in that, The first tube support (131) is quickly connected and disassembled to the bolt holes (15) on the main frame (11) of the trolley via bolts (14); The second tube support (132) is made of steel plates spliced into a "T" shape and directly welded to the main frame (11) of the trolley.
4. The towing device for pipeline transportation in confined spaces according to any one of claims 1-3, characterized in that, The traction unit (2) includes a pulley assembly (21), a winch (22), and a wire rope (23) with one end connected to the main frame (11) of the trolley and the other end connected to the winch (22) through the pulley assembly (21).
5. The towing device for pipeline transportation in confined spaces according to claim 4, characterized in that, The pulley assembly (21) includes a first pulley (211) located at the entrance of the coke oven basement and a second pulley (212) located at the front end of the winch (22).
6. The towing device for pipeline transportation in confined spaces according to any one of claims 1-3, characterized in that, The main frame (11) of the trolley includes a traction lug (111) welded and fixed to the center of the front end of the main frame (11).
7. The towing device for pipeline transportation in confined spaces according to any one of claims 1-3, characterized in that, The bolt holes (15) are arranged at equal intervals on the main frame (11) of the trolley. The bolts (14) are adapted to the bolt holes (15), and the connection and fixation between the pipe support component (13) and the main frame (11) of the trolley are achieved through the cooperation of the two.
8. The towing device for pipeline transportation in confined spaces according to claim 6, characterized in that, Several omnidirectional wheels (12) are arranged in pairs below the main frame (11) of the vehicle.