Brake cable core replacing and locking device

By designing a brake cable core replacement locking device, which uses a combination of locking cap, rotating shaft, pressure table and cone head for fixing, the problems of time-consuming brake cable core replacement and loose installation are solved, achieving efficient and low-cost core replacement and stable installation.

CN224017526UActive Publication Date: 2026-03-20刘芳霞
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The current brake cable core replacement process requires replacing the entire set, resulting in long processing time, high cost, and loose installation, making it impossible to replace individual cores.

Method used

Design a brake cable core replacement locking device, including a cable tube and an easy-to-disassemble mechanism. The device uses a combination of a locking cap, a rotating shaft, a pressure table, and a cone head to fix the cable core, thus achieving stable replacement.

Benefits of technology

It simplifies the core replacement process, reduces costs, improves replacement efficiency, ensures installation precision, and extends the lifespan of the core.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224017526U_ABST
Patent Text Reader

Abstract

The brake cable core replacing and locking device is characterized in that a convenient-to-disassemble mechanism comprises a lock cap arranged on one side of a cable pipe, a cable inlet hole is formed in the center of the top of the lock cap, a rotating shaft is arranged on the inner wall of the cable pipe, a first threaded groove is formed in the top of the outer wall of the rotating shaft, and the lock cap is in threaded connection with the top of the outer wall of the rotating shaft through the first threaded groove; according to the brake cable, when the internal brake cable core is replaced, the old cable core is pulled out from the interior of the cable pipe, the cable core penetrating through the interior of the cable groove is fixed, the situation that the cable core falls off in the using process is avoided, and due to the fact that the cable core of an original brake cable is designed to be irreplaceable and the brake cable core can be replaced, the replacement cost is reduced. According to the device, the automobile shell does not need to be disassembled in the process of maintaining and replacing the brake cable, then the situation that the automobile shell after reinstallation is not precise enough and abnormal sound and looseness exist in the later period can be prevented, in the process of replacing the lock cylinder, compared with a previous mode of replacing the brake cable, the device is simpler and more convenient to use, and the practicability is high. And moreover, the replacement cost is reduced, and compared with the whole set of replacement, 70% of accessory cost and 90% of working time cost are saved.
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Description

Technical Field

[0001] This utility model relates to the field of brake wire core replacement technology, specifically a brake wire core replacement locking device. Background Technology

[0002] Brake cables are the core transmission components of the braking system, consisting of an internal metal wire core and an external protective sheath. After prolonged use, the wire core may fail due to wear, corrosion, or breakage, requiring replacement.

[0003] During the replacement of brake cables, it's important to understand that brake cables are consumable items and prone to damage over time. Because the original design of brake cables features fixed and non-replaceable cores and length adjustment rods, the cores themselves are not replaceable. Traditionally, this means replacing the entire cable after damage. This requires disassembling the entire brake cable and all plastic coverings before replacement, followed by reinstallation. This process is time-consuming, and the plastic coverings may not be installed tightly during reassembly, reducing efficiency and repair quality during brake cable core replacement. Utility Model Content

[0004] The purpose of this invention is to provide a brake wire core replacement and locking device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model proposes a brake cable core replacement and locking device, including a cable tube, with disassembly mechanisms at both ends of the cable tube.

[0006] The easy-to-disassemble mechanism includes a lock cap located on one side of the conduit. The lock cap has a wire inlet hole at the center of its top. The inner wall of the conduit has a rotating shaft. The top of the outer wall of the rotating shaft has a first threaded groove. The lock cap is threadedly connected to the top of the outer wall of the rotating shaft through the first threaded groove.

[0007] In one example, a groove is provided on the top of the outer wall of the shaft, and the groove is directly opposite the position of the lock cap.

[0008] In one example, a pressure table is fixedly connected to the middle of the outer wall of the shaft.

[0009] In one example, a top platform is fixedly connected to the top of the inner wall of the lock cap, and the top platform is directly opposite the pressure platform.

[0010] In one example, a cone is fixedly connected to the top of the shaft.

[0011] In one example, the bottom of the outer wall of the shaft is provided with a second threaded groove, and the shaft is threadedly connected to the conduit through the second threaded groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. When replacing the internal brake cable core, the old core is pulled out from inside the cable housing, and then the new core is inserted into the inner wall of the cable housing through the handlebar end. The aforementioned easy-to-disassemble mechanism 2 is located... Figure 1 As shown, inside the spring coil, the wire core first passes through the inlet hole at the top of the lock cap and then through the internal thread of the lock cap, which connects the lock cap to the first threaded groove on the outer wall of the shaft. The wire core then exits from the groove on the outer wall of the shaft. A pressure plate is located on the outside of the shaft. The pressure plate works with the top lock cap to fix the wire core that has passed through the groove, preventing it from falling off during use. By changing the original non-replaceable brake cable design to a replaceable brake cable core, the car body does not need to be removed during the replacement process. This prevents the reinstalled car body from being less precise and causing abnormal noises or loosening later. Furthermore, this device is simpler and more convenient than the previous method of replacing the wire core, and it reduces the replacement cost by 60% compared to replacing the entire set.

[0014] 2. The top platform inside the lock cap is directly opposite the bottom pressure platform. The cooperation of the top platform and the pressure platform makes the wire core inside the wire groove more stable. The cone head is used to fix the wire core to the shaft for the first time, followed by a second fixation by the top platform and the pressure platform. This double fixation can extend its service life after fixation. The two locking and screw glue fixation inside the wire tube will not loosen. The protruding wire core is bound within the original spring ring, which is convenient for future readjustment. The second threaded groove is used to fix the shaft to the wire tube. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the lock cap structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the wire groove structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the connection structure between the lock cap and the wire groove of this utility model;

[0019] Figure 5 This is a schematic diagram of the lock cap structure from below.

[0020] In the diagram: 1. Conduit; 2. Disassembly mechanism; 201. Lock cap; 202. Cable inlet; 203. Shaft; 204. First threaded groove; 205. Cable groove; 206. Pressure table; 207. Top table; 3. Cone head; 4. Second threaded groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a brake wire core replacement and locking device, including a wire tube 1, with disassembly mechanisms 2 at both ends of the wire tube 1;

[0023] The easy-to-disassemble mechanism 2 includes a locking cap 201 located on one side of the conduit 1. The locking cap 201 has a wire inlet hole 202 at the center of its top. The inner wall of the conduit 1 is provided with a rotating shaft 203. The top of the outer wall of the rotating shaft 203 is provided with a first threaded groove 204. The locking cap 201 is threadedly connected to the top of the outer wall of the rotating shaft 203 through the first threaded groove 204.

[0024] A wire groove 205 is provided on the top of the outer wall of the rotating shaft 203, and the wire groove 205 is directly opposite the position of the lock cap 201.

[0025] A pressure table 206 is fixedly connected to the middle of the outer wall of the rotating shaft 203;

[0026] When replacing the brake cable core inside the tube, the old core is pulled out from inside the tube 1, and the new core is inserted into the inner wall of the tube 1 through the handlebar end. The aforementioned easy-to-disassemble mechanism 2 is located in... Figure 1As shown, inside the spring coil, the wire core first passes through the inlet hole 202 at the top of the lock cap 201 and then through the inside of the lock cap 201. The lock cap 201 has an internal thread, which connects the lock cap 201 to the first threaded groove 204 on the outer wall of the rotating shaft 203. The wire core then passes through the groove 205 on the outer wall of the rotating shaft 203. A pressure plate 206 is provided on the outside of the rotating shaft 203. The function of the pressure plate 206 is to cooperate with the top lock cap 201 to fix the wire core passing through the groove 205, preventing the wire core from falling off during use. By changing the original design of the brake cable's non-replaceable wire core to a replaceable brake cable core, it is not necessary to remove the car body during the replacement of the wire core. This prevents the reinstalled car body from being less precise and prevents abnormal noises and loosening later. Moreover, this device is simpler and more convenient than the previous method of replacing the wire core during the replacement of the lock cylinder, and reduces the replacement cost by 70% compared to replacing the entire set.

[0027] Furthermore, a top platform 207 is fixedly connected to the top of the inner wall of the lock cap 201, and the top platform 207 is directly opposite the pressure platform 206.

[0028] A cone head 3 is fixedly connected to the top of the rotating shaft 203.

[0029] The bottom of the outer wall of the rotating shaft 203 is provided with a second threaded groove 4, and the rotating shaft 203 is threadedly connected to the conduit 1 through the second threaded groove 4.

[0030] In use, the top platform 207 set inside the lock cap 201 is directly opposite the bottom pressure platform 206. With the cooperation of the top platform 207 and the pressure platform 206, the wire core located inside the wire groove 205 can be more stable. The cone head 3 is used to fix the wire core to the rotating shaft 203 for the first time, and then the top platform 207 and the pressure platform 206 fix it for the second time. With double fixation, its service life can be extended after fixation. The two locking and screw glue fixation inside the wire tube 1 will not loosen. The protruding wire core is bound in the original spring ring, which is convenient for future readjustment. The second threaded groove 4 is used to fix the rotating shaft 203 to the wire tube 1.

[0031] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on its differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so they are described more simply; relevant parts can be referred to the descriptions of the method embodiments.

[0032] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A brake wire core replacement locking device, comprising a wire tube (1), wherein both ends of the wire tube (1) are provided with a disassembly mechanism (2); Its features are: The easy-to-disassemble mechanism (2) includes a lock cap (201) located on one side of the conduit (1). The lock cap (201) has a wire inlet hole (202) at the center of its top. The inner wall of the conduit (1) is provided with a rotating shaft (203). The top of the outer wall of the rotating shaft (203) is provided with a first threaded groove (204). The lock cap (201) is threadedly connected to the top of the outer wall of the rotating shaft (203) through the first threaded groove (204).

2. The brake wire core replacement and locking device according to claim 1, characterized in that: A wire groove (205) is provided on the top of the outer wall of the rotating shaft (203), and the wire groove (205) is directly opposite the position of the lock cap (201).

3. The brake wire core replacement and locking device according to claim 1, characterized in that: A pressure table (206) is fixedly connected to the middle of the outer wall of the rotating shaft (203).

4. The brake wire core replacement and locking device according to claim 1, characterized in that: The top of the inner wall of the lock cap (201) is fixedly connected to a top platform (207), and the top platform (207) is directly opposite the pressure platform (206).

5. The brake wire core replacement and locking device according to claim 1, characterized in that: A cone (3) is fixedly connected to the top of the rotating shaft (203).

6. The brake wire core replacement and locking device according to claim 1, characterized in that: The bottom of the outer wall of the rotating shaft (203) is provided with a second threaded groove (4), and the rotating shaft (203) is threadedly connected to the conduit (1) through the second threaded groove (4).