Novel anti-blocking efficient tower tray
By using the unblocking column and hydraulic drive of the anti-clogging mechanism, impurities inside the sieve holes of the inclined tray are cleaned, solving the clogging problem and achieving efficient gas-liquid mass transfer and material separation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-24
AI Technical Summary
During use, inclined hole trays are prone to accumulating sticky substances, solid particles, or scaling components, which can cause sieve blockage, reduce the gas-liquid contact area, and affect mass transfer efficiency and material separation effect.
An anti-clogging mechanism is adopted, including a hydraulically driven unblocking column that cleans the inclined screen holes by lifting and rotating. Combined with the cooperation of compression springs and torsion springs, it ensures that the unblocking column can effectively clean the impurities inside the screen holes.
It effectively prevents blockage of the inner side of the tray sieve holes, maintains the gas-liquid contact area, and improves mass transfer efficiency and material separation effect.
Smart Images

Figure CN224024291U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of trays, in particular to a novel anti-blocking efficient tray. BACKGROUND
[0002] The tray is a device for realizing gas-liquid or liquid-liquid mass transfer, and is a core part of unit operations such as distillation columns, absorption columns and extraction columns. The main function is to provide a space for full contact and mass transfer of gas-liquid two phases, and to realize separation and purification of a mixture through differences in physical or chemical properties of different components. There are various types of trays, including a slant-hole tray.
[0003] In the related art, the slant-hole tray is prone to be blocked due to its inclined structure during use. In order to prevent the tray from being blocked, for example, the prior art with the publication number CN209361891U provides an efficient anti-blocking slant-hole tray. The device drives the scraping plate to move around through the push rod to scrape the hole end of the screen hole, thereby avoiding blockage of the screen hole during use and helping to improve the use efficiency of the tray body.
[0004] Although the scraping plate can clean one side of the slant-hole tray and the hole end of the screen hole in the prior art, when the tray is used, the processed materials contain sticky substances, solid particles or components prone to scale formation. These substances are prone to accumulate at the screen hole, which can easily block the inner side of the screen hole. The blockage of the screen hole can reduce the gas-liquid contact area, resulting in a decrease in mass transfer efficiency and affecting the separation effect of the materials in the tower.
[0005] In view of this, a novel anti-blocking efficient tray is provided. CONTENT OF THE UTILITY MODEL
[0006] 1. TECHNICAL PROBLEM TO BE SOLVED
[0007] The application aims to provide a novel anti-blocking efficient tray, which solves the technical problem that the inner side of the screen hole is prone to be blocked, thereby reducing the gas-liquid contact area, resulting in a decrease in mass transfer efficiency and affecting the separation effect of the materials in the tower, and achieves the technical effect of preventing the inner side of the screen hole of the tray from being blocked.
[0008] 2. TECHNICAL SCHEME
[0009] The application provides a novel anti-blocking efficient tray, which comprises:
[0010] A tray body, the inner side of the tray body is provided with a plurality of slant-hole screens;
[0011] A blocking prevention mechanism is arranged at the bottom of the tray body, and the blocking prevention mechanism comprises a plurality of dredging columns;
[0012] A hydraulic cylinder is arranged on the top of the anti-blocking mechanism, and is used to drive the anti-blocking mechanism to move up and down so as to drive the plurality of dredging columns to dredge the plurality of inclined screen holes.
[0013] As an optional solution of the technical scheme of the present application, the anti-blocking mechanism further comprises a fixing plate, the plurality of dredging columns are arranged on the top of the fixing plate, a sliding plug is fixedly arranged on the top of the fixing plate, an output end of the hydraulic cylinder is fixedly arranged with a driving column A, the top of the sliding plug is fixedly arranged with the bottom of the driving column A, and the outer side of the sliding plug is slidingly arranged with the inner side of the inclined screen hole.
[0014] As an optional solution of the technical scheme of the present application, the bottom of each of the plurality of dredging columns is arranged with a connecting assembly, and the connecting assembly is used to move and rotate the dredging column so as to cooperate with the inclined screen hole.
[0015] As an optional solution of the technical scheme of the present application, the top of the fixing plate is arranged with a plurality of sliding grooves, each of the plurality of connecting assemblies comprises four compression springs A, one end of each of the plurality of compression springs A is fixedly arranged with the inner side of a corresponding sliding groove, the ends of the two corresponding compression springs A close to each other are fixedly arranged with a sliding block, the top of each of the two corresponding sliding blocks is fixedly arranged with a support frame, each of the plurality of dredging columns is rotatably arranged on the inner side of the support frame, and the bottom of each of the plurality of sliding blocks is arranged with a plurality of rolling balls.
[0016] As an optional solution of the technical scheme of the present application, the inner side of each of the plurality of support frames is fixedly arranged with two torsion springs B, the ends of the two corresponding torsion springs B close to each other are fixedly arranged with two sides of a corresponding dredging column, the two sides of each of the plurality of dredging columns are fixedly arranged with a torsion spring B, and the two corresponding torsion springs B are rotatably arranged with one side of a corresponding support frame.
[0017] As an optional solution of the technical scheme of the present application, the four corners of the fixing plate are slidingly arranged with a positioning column, the top of each of the four positioning columns is fixedly arranged with a positioning block, the bottom of the tray body is arranged with four positioning grooves corresponding to the four positioning columns, the bottom of each of the four positioning blocks is fixedly arranged with a compression spring B, one end of each of the four compression springs B is fixedly arranged with the top of the fixing plate, and the bottom of each of the four positioning columns is fixedly arranged with a limiting plate.
[0018] As an optional solution of the technical scheme of the present application, the bottom of the fixing plate is arranged with a plurality of tray bodies and anti-blocking mechanisms through a plurality of driving columns B.
[0019] 3. Beneficial effects
[0020] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0021] (1) The present application effectively solves the problem that the inner side of the screen hole is easy to be blocked, thereby reducing the gas-liquid contact area, causing the mass transfer efficiency to decrease, and affecting the separation effect of the materials in the tower, and further realizes the technical effect of preventing the inner side of the screen hole of the tray from being blocked, because the anti-blocking mechanism is adopted, and the impurities on the inner side of the inclined screen hole are cleaned by the unblocking columns corresponding to the inclined screen hole.
[0022] (2) The present application positions the tray body and the fixed plate by setting the positioning columns at the four corners of the fixed plate, cooperating the four positioning blocks with the corresponding positioning grooves, preventing deviation between the fixed plate and the tray body, and ensuring that the unblocking columns can extend into the inner side of the corresponding inclined screen hole. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 The overall structure schematic diagram of a new anti-blocking efficient tray is disclosed for a preferred embodiment of the present application.
[0024] Figure 2 The structure schematic diagram of the assembly of the hydraulic cylinder and the anti-blocking mechanism in a new anti-blocking efficient tray is disclosed for a preferred embodiment of the present application.
[0025] Figure 3 The structure schematic diagram of the fixed plate in a new anti-blocking efficient tray is disclosed for a preferred embodiment of the present application.
[0026] Figure 4 The structure schematic diagram of the connecting assembly in a new anti-blocking efficient tray is disclosed for a preferred embodiment of the present application.
[0027] Figure 5 The structure schematic diagram of the tray body in a new anti-blocking efficient tray is disclosed for a preferred embodiment of the present application.
[0028] Explanation of reference numerals in the drawing: 1, tray body; 11, inclined screen hole; 12, positioning groove; 13, through hole; 14, hanging ring; 2, anti-blocking mechanism; 21, unblocking column; 22, fixed plate; 221, sliding groove; 23, sliding plug; 24, connecting assembly; 241, compression spring A; 242, sliding block; 2421, ball; 243, support frame; 244, torsion spring B; 245, rotating column; 25, positioning column; 251, positioning block; 252, compression spring B; 253, limiting plate; 3, hydraulic cylinder; 31, driving column A; 32, mounting plate; 4, driving column B. DETAILED DESCRIPTION
[0029] The present application will be further described in detail below in combination with the drawings of the specification.
[0030] With reference to Figure 2 , Figure 4 and Figure 5 , the embodiment of the application discloses a novel anti-blocking efficient tray, which comprises a tray body 1, a plurality of inclined screen holes 11 are arranged on the inner side of the tray body 1, a through port 13 is further arranged on the top of the tray body 1, two hanging rings 14 are fixedly arranged on the two sides of the top of the tray body 1, a blocking prevention mechanism 2 is arranged on the bottom of the tray body 1, the blocking prevention mechanism 2 comprises a plurality of dredging columns 21, a hydraulic cylinder 3 is arranged on the top of the blocking prevention mechanism 2, the hydraulic cylinder 3 is used for driving the blocking prevention mechanism 2 to ascend and descend so that the plurality of dredging columns 21 dredge the plurality of inclined screen holes 11, and an installation plate 32 is arranged on the outer side of the hydraulic cylinder 3.
[0031] When the device is used, the hydraulic cylinder 3 is fixed on the top of the tower through the installation plate 32, the tray body 1 is arranged on the inner side of the hydraulic cylinder 3 through the two hanging rings 14, the through port 13 is used for arranging a liquid down pipe, when gas phase rises, the gas phase rises through the inclined screen holes 11 and then bubbles out through the liquid phase layer, so that the gas-liquid two-phase is fully contacted, and the heat and mass transfer effect is achieved, and the liquid phase falls back to the tray body 1 through the liquid down pipe.
[0032] When the tray body 1 is dredged, the blocking prevention mechanism 2 is driven to ascend and descend through the hydraulic cylinder 3, so that the plurality of dredging columns 21 are driven to ascend and descend in the inclined screen holes 11, the plurality of inclined screen holes 11 are dredged, and the normal use of the tray body 1 is ensured.
[0033] With reference to Figure 2 , Figure 3 and Figure 4The anti-blocking mechanism 2 further comprises a fixed plate 22, a plurality of dredging columns 21 are arranged on the top of the fixed plate 22, a sliding plug 23 is fixedly arranged on the top of the fixed plate 22, the output end of the hydraulic cylinder 3 is fixedly provided with a driving column A31, the top of the sliding plug 23 is fixedly arranged with the bottom of the driving column A31, the outer side of the sliding plug 23 is slidably arranged with the inner side of the inclined screen hole 11, the bottom of each of the plurality of dredging columns 21 is provided with a connecting assembly 24, the plurality of connecting assemblies 24 are used to move and rotate the dredging columns 21 so as to cooperate with the inclined screen hole 11, a plurality of sliding grooves 221 are arranged on the top of the fixed plate 22, each of the plurality of connecting assemblies 24 comprises four compression springs A241, one end of each of the plurality of compression springs A241 is fixedly arranged with the inner side of the corresponding sliding groove 221, the ends of the two corresponding compression springs A241 close to each other are fixedly arranged with a sliding block 242, the top of each of the two corresponding sliding blocks 242 is fixedly arranged with a supporting frame 243, each of the plurality of dredging columns 21 is rotatably arranged on the inner side of the supporting frame 243, the bottom of each of the plurality of sliding blocks 242 is provided with a plurality of rolling balls 2421, the inner side of each of the plurality of supporting frames 243 is fixedly arranged with two torsion springs B244, the ends of the two corresponding torsion springs B244 close to each other are fixedly arranged with the two sides of the corresponding dredging column 21, the two sides of each of the plurality of dredging columns 21 are fixedly arranged with the torsion springs B244, and the two corresponding torsion springs B244 are rotatably arranged with one side of the corresponding supporting frame 243.
[0034] When dredging and cleaning the plurality of inclined screen holes 11, the driving column A31 is repeatedly driven to rise and fall by the hydraulic cylinder 3, the sliding plug 23 is driven to slide and rise and fall in the inner side of the tray body 1, the fixed plate 22 is driven to rise and fall, the plurality of dredging columns 21 are driven to rise and fall by the fixed plate 22, when the plurality of dredging columns 21 extend into the inner side of the corresponding inclined screen hole 11, the plurality of dredging columns 21 continue to rise, under the rotating effect of the rotating column 245, the dredging column 21 rotates along the direction of the inclined screen hole 11, and moves along the direction of the sliding groove 221 by the corresponding two compression springs A241, so that the dredging column 21 can rise and fall in close contact with the inclined screen hole 11, thereby dredging the plurality of inclined screen holes 11, after dredging is completed, the driving column A31 is reset by the hydraulic cylinder 3, under the elastic effect of the compression spring A241 and the torsion effect of the torsion spring B244, the dredging column 21 is reset.
[0035] The plurality of rolling balls 2421 can reduce the friction between the sliding groove 221 and the sliding block 242, and prolong the service life of the sliding block 242.
[0036] Referring to Figure 3 and Figure 5The four corners of the fixed plate 22 are slidably provided with positioning columns 25, the top of each of the four positioning columns 25 is fixedly provided with a positioning block 251, the bottom of the tray body 1 is provided with four positioning grooves 12 corresponding to the four positioning columns 25, the bottom of each of the four positioning blocks 251 is fixedly provided with a compression spring B252, one end of each of the four compression springs B252 is fixedly provided with the top of the fixed plate 22, and the bottom of each of the four positioning columns 25 is fixedly provided with a limiting plate 253.
[0037] When the plurality of inclined screen holes 11 are dredged, the hydraulic cylinder 3 drives the driving column A31 to rise, drives the fixed plate 22 to rise, thereby drives the four positioning columns 25 to rise, makes the four positioning blocks 251 cooperate with the corresponding positioning grooves 12, prevents deviation between the fixed plate 22 and the tray body 1, completes the positioning effect of the tray body 1 and the fixed plate 22, and guarantees that the plurality of dredging columns 21 can extend into the inside of the corresponding inclined screen hole 11.
[0038] Referring to Figure 1 and Figure 3 The bottom of the fixed plate 22 can be provided with the plurality of tray bodies 1 and the anti-blocking mechanism 2 through the plurality of driving columns B4.
[0039] The plurality of tray bodies 1 and the anti-blocking mechanism 2 can be arranged in the tower through the plurality of driving columns B4, and the inclined screen hole 11 inside the corresponding tray body 1 can be dredged by the anti-blocking mechanism 2 through the driving column A31.
[0040] In summary, the new anti-blocking efficient tray disclosed in the embodiment of the application can be used in the following way: when the device is used, the hydraulic cylinder 3 is fixed at the top of the tower through the mounting plate 32, the tray body 1 is arranged inside the hydraulic cylinder 3 through the two hanging rings 14, the through hole 13 is used to arrange the liquid downcomer, when the gas phase rises, the gas phase rises through the inclined screen hole 11 and then bubbles out through the liquid phase layer, thereby completing the full contact of the gas-liquid two phases, so as to achieve the heat and mass transfer effect, and the liquid phase will fall back to the tray body 1 below through the liquid downcomer;
[0041] When the plurality of inclined screen holes 11 are dredged, the hydraulic cylinder 3 drives the driving column A31 to ascend first, drives the fixed plate 22 to ascend, drives the four positioning columns 25 to ascend, makes the four positioning blocks 251 cooperate with the corresponding positioning grooves 12, completes the positioning between the tray body 1 and the fixed plate 22, then makes the hydraulic cylinder 3 drive the driving column A31 to ascend and descend repeatedly, drives the sliding plug 23 to slide and ascend inside the tray body 1, drives the fixed plate 22 to ascend and descend, makes the fixed plate 22 drive the plurality of dredging columns 21 to ascend and descend, when the plurality of dredging columns 21 extend into the inside of the corresponding inclined screen holes 11, the plurality of dredging columns 21 continue to ascend, under the rotating effect of the rotating column 245, the dredging column 21 rotates along the direction of the inclined screen hole 11, and moves along the direction of the sliding groove 221 through the corresponding two compression springs A241, so that the dredging column 21 can ascend and descend in close contact with the inclined screen hole 11, thereby dredging the plurality of inclined screen holes 11, after dredging is completed, the hydraulic cylinder 3 drives the driving column A31 to reset, under the elastic effect of the compression spring A241 and the torsion effect of the torsion spring B244, drives the dredging column 21 to reset.
Claims
1. A novel anti-clogging and high-efficiency tower tray, characterized in that: Include: The tray body (1) has several inclined sieve holes (11) on its inner side. An anti-blocking mechanism (2) is provided at the bottom of the tray body (1), and the anti-blocking mechanism (2) includes several unblocking columns (21). A hydraulic cylinder (3) is located on top of the anti-blocking mechanism (2). The hydraulic cylinder (3) is used to drive the anti-blocking mechanism (2) to rise and fall so that several unblocking columns (21) can unblock several inclined screen holes (11).
2. The novel anti-clogging high-efficiency tower tray according to claim 1, characterized in that: The anti-blocking mechanism (2) also includes a fixed plate (22), and several unblocking columns (21) are all set on the top of the fixed plate (22). A sliding plug (23) is fixedly set on the top of the fixed plate (22). A drive column A (31) is fixedly set at the output end of the hydraulic cylinder (3). The top of the sliding plug (23) is fixedly set to the bottom of the drive column A (31). The outer side of the sliding plug (23) is slidably set to the inner side of the inclined screen hole (11).
3. The novel anti-clogging high-efficiency tower tray according to claim 2, characterized in that: Each of the several unblocking columns (21) is provided with a connecting component (24) at its bottom. The several connecting components (24) are used to move and rotate the unblocking column (21) to cooperate with the inclined screen hole (11).
4. The novel anti-clogging high-efficiency tower tray according to claim 3, characterized in that: The top of the fixed plate (22) is provided with several sliding grooves (221), and each of the several connecting components (24) includes four compression springs A (241). One end of each of the compression springs A (241) is fixedly disposed with the inner side of the corresponding sliding groove (221). The ends of two corresponding compression springs A (241) that are close to each other are fixedly disposed with sliders (242). The tops of the two corresponding sliders (242) are fixedly disposed with support frames (243). The several unblocking columns (21) are rotatably disposed on the inner side of the support frames (243). The bottoms of the several sliders (242) are provided with multiple balls (2421).
5. A novel anti-clogging high-efficiency tower tray according to claim 4, characterized in that: Two torsion springs B (244) are fixedly installed on the inner side of each of the several support frames (243). The two corresponding torsion springs B (244) are fixedly installed at one end close to each other and on both sides of the corresponding unblocking column (21). Two torsion springs B (244) are fixedly installed on both sides of the several unblocking columns (21). The two corresponding torsion springs B (244) are rotatably installed on one side of the corresponding support frame (243).
6. The novel anti-clogging high-efficiency tower tray according to claim 2, characterized in that: Positioning posts (25) are slidably provided at the four corners of the fixed plate (22). Positioning blocks (251) are fixedly provided on the top of the four positioning posts (25). Four positioning grooves (12) are opened at the bottom of the tray body (1) corresponding to the four positioning posts (25). Compression springs (252) are fixedly provided at the bottom of the four positioning blocks (251). One end of the four compression springs (252) is fixedly provided to the top of the fixed plate (22). Limiting plates (253) are fixedly provided at the bottom of the four positioning posts (25).
7. A novel anti-clogging high-efficiency tower tray according to claim 2, characterized in that: The bottom of the fixed plate (22) can be equipped with several tower tray bodies (1) and anti-blocking mechanisms (2) through several drive columns B (4).
Citation Information
Patent Citations
Efficient inclined hole anti-blocking tower tray
CN209361891U