Multi-stage spraying type waste gas desulfurization device
By employing a multi-stage spray structure and quick-release filter components, the problem of easy clogging of the filter device has been solved, achieving efficient desulfurization and rapid maintenance, thereby improving the efficiency of waste gas treatment and the practicality of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-24
AI Technical Summary
The existing waste gas desulfurization equipment's filter devices are prone to clogging, have complex maintenance requirements, and affect desulfurization efficiency and equipment downtime, making it difficult to meet the needs of efficient and rapid maintenance.
It adopts a multi-stage spray structure, combined with quick-release filter components and flow diversion components. Through a spring and motor driven cleaning system, it can quickly replace filter plates and clean filter screens, improving the practicality and efficiency of the device.
It achieves efficient desulfurization and rapid maintenance, reduces equipment downtime and maintenance costs, and improves the efficiency and effectiveness of waste gas treatment.
Smart Images

Figure CN224024587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to waste gas desulfurization technical field especially, relates to a multistage spraying type waste gas desulfurization device. BACKGROUND
[0002] With the acceleration of industrialization, the problem of waste gas emission polluting the environment is becoming increasingly serious, especially the emission of sulfur-containing waste gas, which has caused serious threat to the atmospheric environment and human health. Desulfurization technology, as a key means to reduce the content of sulfides in waste gas, is widely used in power, chemical, metallurgical and other industries. The traditional desulfurization device has certain limitations in waste gas treatment efficiency and equipment maintenance convenience, and it is difficult to meet the needs of modern industry for efficient, environmentally friendly and sustainable waste gas treatment. Therefore, it is of great significance to develop a multistage spraying type waste gas desulfurization device that can realize efficient desulfurization, rapid maintenance and simple operation.
[0003] The existing waste gas desulfurization device usually adopts single-stage spraying or fixed filtering structure. The waste gas enters the desulfurization tower through the inlet pipe, contacts with the spraying liquid for desulfurization reaction, and then is discharged through the filtering device. The spraying liquid is usually alkaline solution (such as limestone slurry), which removes sulfides in waste gas through neutralization reaction. The filtering device adopts fixed filter screen or filter plate to intercept particulate matter in waste gas. Although this structure can realize basic desulfurization function, it has certain deficiencies in waste gas treatment efficiency, filtering device maintenance and desulfurization effect uniformity, especially when dealing with high-concentration sulfur-containing waste gas, it is difficult to meet the needs of efficient desulfurization and rapid maintenance.
[0004] However, there is a significant problem in the prior art: the filtering device is easy to be blocked after long time use, and the replacement and maintenance process is complex, which leads to the decrease of desulfurization efficiency and the increase of equipment downtime. Since the filtering device is usually of fixed structure, it needs to be stopped and disassembled during replacement, which not only affects the production efficiency, but also increases the maintenance cost. In addition, the blockage of the filtering device will reduce the waste gas passing speed, further affecting the desulfurization effect, therefore a multistage spraying type waste gas desulfurization device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a multistage spraying type waste gas desulfurization device, which aims to improve the problem that the filter plate structure of the filtering device in the prior art is usually not convenient to disassemble, which will lead to long downtime of the device and reduce the waste gas treatment efficiency.
[0006] To achieve the above object, the utility model provides the following technical scheme: A multistage spray type waste gas desulfurization device, including the desulfurizer, the upper surface of desulfurizer is connected with the air inlet pipe, the inside fixed connection of desulfurizer has the symmetrical conical hopper, one side fixed connection of conical hopper has the spray pipe no.
[0007] The quick-release filter assembly includes a mounting bracket, a spring, and a filter plate. One end of the spring is fixedly connected to the top inner wall of the desulfurization tank, and the other end of the spring is fixedly connected to one side of the mounting bracket. The mounting bracket is slidably connected to the inside of the desulfurization tank. The filter plate is slidably connected to the inner wall of the mounting bracket. An extension plate is fixedly connected to one side of the outer wall of the mounting bracket. The extension plate is in contact with the inner wall of the mounting bracket. A baffle is rotatably connected to one side of the desulfurization tank near the filter plate. The baffle is rotatably connected to one side of the rotating plate.
[0008] Further, the drainage assembly includes a motor and a guide fan. One side of the guide fan is fixedly connected to the output end of the motor. One side of the motor is fixedly connected to the outer wall of the desulfurization tank. A guide channel is fixedly connected to one side of the air inlet pipe. One end of the guide channel is fixedly connected to one side of the other conical hopper.
[0009] Further, one side of the outer wall of the desulfurization tank is fixedly connected to an air outlet pipe. A filter screen is fixedly connected to the inside of the air outlet pipe.
[0010] Further, a rotating shaft one is rotatably connected to the inside of the air outlet pipe. One end of the rotating shaft one is fixedly connected to a bevel gear one.
[0011] Further, a cleaning brush is fixedly connected to the other end of the rotating shaft one. One side of the outer wall of the cleaning brush is rotatably connected to the outer wall of the filter screen.
[0012] Further, a motor two is fixedly connected to one side of the air outlet pipe. The output end of the motor two is fixedly connected to a rotating shaft two.
[0013] Further, a drainage fan is fixedly connected to the outer wall of the rotating shaft two. A bevel gear two is fixedly connected to one side of the outer wall of the rotating shaft two. The bevel gear two is meshingly connected to the bevel gear one.
[0014] Further, a telescopic rod is arranged in the spring. The upper end of the telescopic rod is fixedly connected to the top inner wall of the desulfurization tank. The lower end of the telescopic rod is fixedly connected to one side of the mounting bracket.
[0015] The utility model has the advantages of:
[0016] 1. The utility model discloses a waste gas desulfurization device of multistage spray formula, which comprises a desulfurization box, an air inlet pipe, a conical hopper, an extension rod, a mounting frame, a spring, a filter plate, an extension plate, a baffle, a rotating plate, a guide channel, a motor, a guide fan, a spray pipe, an air outlet pipe, a filter screen, a rotating shaft, a cleaning brush, a bevel gear and a motor.
[0017] 2. The utility model discloses a waste gas desulfurization device of multistage spray formula, which comprises a desulfurization box, an air inlet pipe, a conical hopper, an extension rod, a mounting frame, a spring, a filter plate, an extension plate, a baffle, a rotating plate, a guide channel, a motor, a guide fan, a spray pipe, an air outlet pipe, a filter screen, a rotating shaft, a cleaning brush, a bevel gear and a motor. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A three-dimensional structure schematic diagram of the waste gas desulfurization device of multistage spray formula is provided.
[0019] Figure 2 A three-dimensional structure schematic diagram of the waste gas desulfurization device of multistage spray formula is provided.
[0020] Figure 3 A three-dimensional structure schematic diagram of the waste gas desulfurization device of multistage spray formula is provided.
[0021] Figure 4 A three-dimensional structure schematic diagram of the waste gas desulfurization device of multistage spray formula is provided.
[0022] Legend:
[0023] 1, desulfurization box, 2, air inlet pipe, 3, conical hopper, 4, extension rod, 5, mounting frame, 6, spring, 7, filter plate, 8, extension plate, 9, baffle, 10, rotating plate, 11, guide channel, 12, motor, 13, guide fan, 14, spray pipe, 15, spray pipe, 16, air outlet pipe, 17, filter screen, 18, rotating shaft, 19, cleaning brush, 20, bevel gear, 21, motor, 22, rotating shaft, 23, guide fan, 24, bevel gear. DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0025] With reference to Figure 1 - Figure 4The utility model provides a kind of embodiment: a multistage spray type waste gas desulfurization device, including desulfurizer 1, the upper surface of desulfurizer 1 is fixedly connected with inlet pipe 2, inlet pipe 2 is used to guide waste gas into the inside of desulfurizer 1, it is convenient for subsequent processing, the inside of desulfurizer 1 is fixedly connected with the conical hopper 3 of symmetrical arrangement, conical hopper 3 is used to collect and guide liquid or solid particles in waste gas, prevent impurity accumulation, ensure that inside is unobstructed, one side of a conical hopper 3 is fixedly connected with spray pipe one 14, spray pipe one 14 is used to spray desulfurization liquid to waste gas, realizes preliminary desulfurization processing, the inside of desulfurizer 1 is fixedly connected with spray pipe two 15, spray pipe two 15 can further uniformly spray waste gas, improve desulfurization efficiency, quick-release filter assembly is installed between two conical hoppers 3, quick-release filter assembly is used to filter particulate matter in waste gas, it is convenient to disassemble and clean, prolong service life, the conical hopper 3 of another side is installed with drainage assembly, drainage assembly is used to guide waste gas flow direction, optimizes airflow distribution, improves desulfurization effect;Quick-release filter assembly includes mounting bracket 5, spring 6 and filter plate 7, mounting bracket 5 is used to fix filter plate 7, and ensure that it is stable operation, one end of spring 6 is fixedly connected in the inner wall top of desulfurizer 1, spring 6 can provide elasticity and make filter assembly closely adhere, prevent gas leakage, the other end of spring 6 is fixedly connected in one side of mounting bracket 5, ensure that filter assembly can be positioned reliably, the outer wall of mounting bracket 5 is slidably connected in the inside of desulfurizer 1, sliding structure is convenient to disassemble and maintain, improve operation convenience, the outer wall of filter plate 7 is slidably connected in the inner wall of mounting bracket 5, it is convenient to replace and clean filter plate 7, prolong service life, the outer wall of one side of mounting bracket 5 is fixedly connected with extension plate 8, extension plate 8 can enhance the structural stability of mounting bracket 5, the outer wall of one side of extension plate 8 is abutted in the inner wall of mounting bracket 5, further improve connection strength and stability, the upper surface of desulfurizer 1 is rotatably connected with baffle 9 near one side of filter plate 7, baffle 9 is used to seal or open filter assembly part, it is convenient to overhaul and maintain, the opposite side of baffle 9 is rotatably connected with rotating plate 10, rotating plate 10 assists adjustment open-close state of baffle 9, improve operation flexibility;Drainage assembly includes motor one 12 and guide fan blade 13, one side of guide fan blade 13 is fixedly connected in the output end of motor one 12, motor one 12 drives guide fan blade 13 to rotate, promotes waste gas flow and uniform distribution, improves processing efficiency, one side of motor one 12 is fixedly connected in the outer wall of desulfurizer 1, it is convenient to maintain and heat dissipation, fixedly connected with guide channel 11 near one side of inlet pipe 2, guide channel 11 is used to guide waste gas to flow into the inside of desulfurizer 1, avoid airflow disorder, one end of guide channel 11 is fixedly connected in one side of another conical hopper 3, ensure that waste gas smoothly enters next stage processing area.
[0026] Specifically, by using multi-stage spraying and filtering in combination, efficient desulfurization treatment of waste gas is realized, the spraying pipe one 14 and the spraying pipe two 15 respectively perform layered spraying on the waste gas, the contact area of the desulfurization liquid and the waste gas is improved, and the desulfurization effect is enhanced; the quick-release filter assembly is convenient for quick disassembly and cleaning, avoids the problem of blockage caused by impurity accumulation, and ensures long-term stable operation of the system; the flow guide assembly drives the guide fan blade 13 to rotate through the motor one 12, effectively controls the flow direction and speed of the waste gas, prevents vortex of the waste gas from being generated inside, and improves the smoothness of the airflow and the desulfurization efficiency; the overall structure is reasonably designed, convenient for maintenance, the desulfurization effect is remarkable, suitable for various industrial waste gas treatment scenes, and has good application prospect.
[0027] With reference to Figure 1 - Figure 4The outer wall of the desulfurization tank 1 is fixedly connected with a gas outlet pipe 16 on one side, which is used for discharging clean waste gas after desulfurization treatment, avoiding waste gas retention in the device to affect the treatment efficiency. The gas outlet pipe 16 is fixedly connected with a filter screen 17 inside, which is used for secondary filtering of waste gas after desulfurization, intercepting residual particulate impurities, further purifying the gas, and ensuring that the emission meets the standard. The gas outlet pipe 16 is rotatably connected with a rotating shaft one 18 inside, which is used to drive the rotating cleaning brush 19 to clean the filter screen 17, prevent the filter screen 17 from being blocked due to impurity accumulation, ensure smooth exhaust, and realize synchronous rotation of the cleaning brush 19. One end of the rotating shaft one 18 is fixedly connected with a bevel gear one 20, which is used to mesh with other transmission structures to transmit power and realize synchronous rotation of the cleaning brush 19. The other end of the rotating shaft one 18 is fixedly connected with the cleaning brush 19, which is used to scrape off residual impurities attached to the surface of the filter screen 17, maintain the cleanliness and permeability of the filter screen 17, and ensure that the cleaning brush 19 can rotate along the surface of the filter screen 17 and clean closely to improve the cleaning effect. The motor two 21 is fixedly connected on one side close to the gas outlet pipe 16, which provides power source for the cleaning system, drives related parts to work, and ensures the normal operation of the cleaning function. The output end of the motor two 21 is fixedly connected with a rotating shaft two 22, which directly receives the power output of the motor two 21 and transmits power to the inside of the cleaning system. The outer wall of the rotating shaft two 22 is fixedly connected with a drainage fan 23, which is used to assist the flow of waste gas, improve the exhaust speed of waste gas, reduce the residence time of waste gas in the pipeline, avoid secondary pollution, and realize synchronous rotation of the cleaning brush 19. The outer wall of the rotating shaft two 22 is fixedly connected with a bevel gear two 24, which is used to mesh with the bevel gear one 20, transmit power to the rotating shaft one 18 through gear transmission, realize synchronous rotation of the cleaning brush 19, and ensure continuous and stable cleaning process. The telescopic rod 4 is arranged in the spring 6, which is used to enhance the stability of the quick-release filter assembly, prevent the filter assembly from shaking during work, and fix the telescopic rod 4 on the inner wall top of the desulfurization tank 1, ensure the reliable fixation of the telescopic rod 4, improve the structural strength, and further enhance the positioning effect of the filter assembly and improve the stability and reliability of the filter assembly operation.
[0028] Specifically, by setting the air pipe 16 and the filter screen 17, the exhaust gas is finally filtered to ensure that the exhaust gas meets environmental protection requirements and improve the purification effect; the cooperation of the rotating shaft one 18, the bevel gear one 20 and the cleaning brush 19 realizes the automatic cleaning function of the filter screen 17, effectively avoids the decline of the filtering effect caused by impurity accumulation, and ensures smooth exhaust; the motor two 21 drives the rotating shaft two 22 and the drainage fan 23 to rotate, which not only drives the cleaning system to run, but also can enhance the exhaust speed, optimize the airflow channel and improve the overall desulfurization efficiency; the cooperation structure of the spring 6 and the telescopic rod 4 improves the stability and sealing performance of the quick-release filter assembly, prevents loosening or leakage problems in high load or long-time operation, ensures the safe and reliable operation of the whole device, and makes the desulfurization effect persistent and stable.
[0029] Working principle: when the desulfurization device needs to be used, first connect the exhaust pipe to the inlet pipe 2, start the motor one 12 to drive the guide fan 13 to quickly guide the exhaust gas through the guide channel 11 to the vicinity of the filter plate 7 for preliminary impurity filtration, then connect the alkaline solution pipe to the interfaces of the spray pipe one 14 and the spray pipe two 15, then realize the effect of multi-stage desulfurization through the cooperation of the spray pipe one 14 and the spray pipe two 15, then further filter the exhaust gas through the filter screen 17, and then start the motor two 21 to drive the drainage fan 23 on the outer wall of the rotating shaft two 22 to rotate, thereby realizing the effect of driving the bevel gear two 24 and the bevel gear one 20 to mesh and rotate, then driving the cleaning brush 19 on one end of the rotating shaft one 18 to clean the outer wall of the filter screen 17, thereby realizing the effect of further efficient drainage, after a long time of using the filter plate 7, rotating the rotating plate 10 to separate from the outer wall of the baffle 9, through the reaction force of the spring 6, driving the mounting frame 5 to take out the filter plate 7 from the inside of the desulfurization box 1, realizing the effect of quick replacement.
[0030] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacement of some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A multi-stage spray type waste gas desulfurization apparatus comprising a desulfurization tank (1), characterized by: The upper surface of the desulfurization tank (1) is fixedly connected with an air inlet pipe (2), the inside of the desulfurization tank (1) is fixedly connected with symmetrically arranged conical hoppers (3), one side of one of the conical hoppers (3) is fixedly connected with a spray pipe I (14), the inside of the desulfurization tank (1) is fixedly connected with a spray pipe II (15), a quick-release filter assembly is installed between the two conical hoppers (3), and the other side of the conical hopper (3) is installed with a drainage assembly. The quick-release filter assembly comprises a mounting frame (5), a spring (6) and a filter plate (7), one end of the spring (6) is fixedly connected to the top of the inner wall of the desulfurization tank (1), the other end of the spring (6) is fixedly connected to one side of the mounting frame (5), the outer wall of the mounting frame (5) is slidably connected to the inside of the desulfurization tank (1), the outer wall of the filter plate (7) is slidably connected to the inner wall of the mounting frame (5), one side of the outer wall of the mounting frame (5) is fixedly connected with an extension plate (8), one side of the outer wall of the extension plate (8) abuts against the inner wall of the mounting frame (5), and the upper surface of the desulfurization tank (1) is rotatably connected with a baffle (9) on the side close to the filter plate (7).
2. A multi-stage spray scrubber for treating exhaust gases according to claim 1, characterized in that: The drainage assembly comprises a motor I (12) and a guide fan blade (13), one side of the guide fan blade (13) is fixedly connected to the output end of the motor I (12), one side of the motor I (12) is fixedly connected to the outer wall of the desulfurization tank (1), a guide channel (11) is fixedly connected to the side close to the air inlet pipe (2), and one end of the guide channel (11) is fixedly connected to one side of the other conical hopper (3).
3. A multi-stage spray scrubber for treating exhaust gases according to claim 2, characterized in that: One side of the outer wall of the desulfurization tank (1) is fixedly connected with an air outlet pipe (16), and the inside of the air outlet pipe (16) is fixedly connected with a filter screen (17).
4. A multi-stage spray scrubber for treating exhaust gases according to claim 3, characterized in that: A rotating shaft I (18) is rotatably connected to the inside of the air outlet pipe (16), and one end of the rotating shaft I (18) is fixedly connected with a bevel gear I (20).
5. A multi-stage spray scrubber for treating exhaust gases according to claim 4, characterized in that: The other end of the rotating shaft I (18) is fixedly connected with a cleaning brush (19), and one side of the outer wall of the cleaning brush (19) is rotatably connected to the outer wall of the filter screen (17).
6. A multi-stage spray scrubber for treating exhaust gases according to claim 5, characterized in that: A motor II (21) is fixedly connected to the side close to the air outlet pipe (16), and the output end of the motor II (21) is fixedly connected with a rotating shaft II (22).
7. A multi-stage spray scrubber for treating exhaust gases according to claim 6, characterized in that: A drainage fan (23) is fixedly connected to the outer wall of the rotating shaft II (22), a bevel gear II (24) is fixedly connected to one side of the outer wall of the rotating shaft II (22), and the bevel gear II (24) is meshingly connected with the bevel gear I (20).
8. A multi-stage spray scrubber for treating exhaust gases according to claim 1, characterized in that: A telescopic rod (4) is arranged in the spring (6), the upper end of the telescopic rod (4) is fixedly connected to the top of the inner wall of the desulfurization tank (1), and the lower end of the telescopic rod (4) is fixedly connected to one side of the mounting frame (5).