Structure for reducing failure rate of die and progressive die
By introducing a structure of mounting base, sensing element and sensor in progressive die, the problems of die guide pin bursting and inaccurate sensor detection are solved, enabling accurate detection of feeding pitch, reducing die failure rate and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-24
AI Technical Summary
In the continuous die production process, the die guide pin is easily crushed when the feeding pitch is not right, and the existing sensors cannot accurately detect the contact between the end of the material strip and the sensor, resulting in die damage and low production efficiency.
Design a structure to reduce mold failure rate, including a mounting base, a sensing element and a sensor. The material arrival status is detected by the trigger end and sensing end of the sensing element to ensure accurate feeding step distance and trigger the punching operation only when the material arrives.
Effective detection of material feeding pitch ensures the stability and accuracy of continuous die punching operations, reduces the probability of mold and material damage, and improves production efficiency.
Smart Images
Figure CN224026137U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of progressive die structure, and particularly relates to a structure for reducing die failure rate and a progressive die. BACKGROUND
[0002] In the production process of the progressive die, when the feeding step distance is less than or equal to 1.5 mm, the die guide pin can automatically guide the material belt, when the feeding step distance is greater than 1.5 mm, the die will be pressed and broken; and some fluctuations of the feeding device in the die or the feeding machine will occasionally cause the feeding step distance to be too much or too little. Therefore, the sensor arranged at the tail end of the die is the key to control the pressing of the machine tool, the existing sensor at the tail end of the die cannot contact the end of the material belt when the feeding is less than the step distance, and the punch press stops; and when the feeding is greater than one step distance, the end of the material belt still contacts the sensor, the signal will still be transmitted to the punch press PLC, the punch press will continue to press, which causes the die to be pressed and broken, and affects the production efficiency. CONTENT OF THE UTILITY MODEL
[0003] The present application aims to solve one of the above technical problems in the prior art. To this end, the present application provides a structure for reducing die failure rate.
[0004] The present application also provides a progressive die.
[0005] According to the embodiment of the first aspect of the present application, a structure for reducing die failure rate is provided, which comprises a mounting seat, the mounting seat is provided with a guide channel; a sensing piece is slidingly arranged in the guide channel, both ends of the sensing piece are exposed outside the guide channel, one end of the sensing piece is provided with a trigger end, and the other end is provided with a sensing end, so as to limit the sensing piece from being separated from the guide channel, an elastic piece is arranged between the trigger end and the mounting seat, and the trigger end has a tendency to move away from the mounting seat under the action of the elastic piece; a sensor is used for detecting the sensing end.
[0006] The structure for reducing mold failure rate has at least the following beneficial effects: when the structure for reducing mold failure rate is used in a progressive die, the trigger end is used to sense the incoming material condition, such as when the feeding condition of the material is less than the step distance of a progressive die, the moving distance of the sensing part driven by the material is reduced, the sensing end does not reach the detection range of the sensor, and the punching operation program of the progressive die is not started; when the feeding condition of the material is greater than the step distance of a progressive die, the moving distance of the sensing part driven by the material is increased, the sensing end exceeds the detection range of the sensor, and the punching operation program of the progressive die is not started. Only when the feeding condition of the material is equal to the step distance of a progressive die, the sensor can sense it, and in this state, the progressive die can be triggered to punch. Compared with the prior art, the structure for reducing mold failure rate can detect more or less feeding step distance of the material, ensure stable and accurate triggering of the progressive die, and reduce the probability of damage to the mold and the material.
[0007] According to the structure for reducing mold failure rate, the top of the mounting seat is provided with a first channel and a limiting piece, part of the sensing part is located in the first channel, the limiting piece is detachably connected with the mounting seat, and the limiting piece covers the first channel to form the guide channel.
[0008] According to the structure for reducing mold failure rate, the limiting piece is connected with the mounting seat in a threaded connection mode.
[0009] According to the structure for reducing mold failure rate, the sensing part includes a sensing part body, one end of the sensing part body is bent in a radial direction to form a trigger end, and the other end of the sensing part body is bent in a radial direction to form a sensing end.
[0010] According to the structure for reducing mold failure rate, the elastic part is arranged between the trigger end and the limiting piece.
[0011] According to the structure for reducing mold failure rate, the elastic part is a spring.
[0012] According to the structure for reducing mold failure rate, one side of the limiting piece facing the trigger end has a positioning hole for limiting the spring.
[0013] According to the structure for reducing mold failure rate, the sensing end has a sensing surface, the width of the sensing surface is 6 times the width of the detection beam of the sensor, and the width of the sensing surface is 2 times the feeding step distance of the progressive die.
[0014] According to the structure for reducing mold failure rate provided by the first aspect of the present application, the position of the inductor along the setting direction of the guide channel is adjustable.
[0015] According to the second aspect of the present application, a progressive die is provided, which comprises the structure for reducing mold failure rate provided by the first aspect of the present application.
[0016] Additional aspects and advantages of the present application will be made apparent by the following description and the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 is a structure schematic diagram of the embodiment of the present application Figure 1 ;
[0019] Figure 2 is a structure schematic diagram of the embodiment of the present application Figure 2 ;
[0020] Figure 3 is a structure schematic diagram of the embodiment of the present application Figure 3 ;
[0021] Figure 4 is a structure schematic diagram of the mounting seat in the embodiment of the present application;
[0022] Figure 5 is a structure schematic diagram of the trigger in the embodiment of the present application;
[0023] Figure 6 is a structure schematic diagram of the limiting member in the embodiment of the present application.
[0024] Reference signs: mounting seat 100, first channel 110, adjusting member 300, waist round hole 310, limiting member 400, positioning hole 410, second channel 420, elastic member 500, inductor 700, guide channel 800. DETAILED DESCRIPTION
[0025] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the accompanying drawings, the role of the drawings is to supplement the description of the text part with figures, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0026] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0027] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0028] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0029] This application provides a progressive die, which includes a structure to reduce the die failure rate. This structure enables accurate identification of non-standard incoming materials, ensuring that the material feeding pitch is accurate each time the progressive die performs a punching operation, effectively reducing the possibility of die damage due to punching failure.
[0030] Reference Figures 1 to 3 The structure for reducing mold failure rate in this application includes a mounting base 100, a sensing element 600, and a sensor 700.
[0031] The mounting base 100 serves as the mounting reference for the sensing element 600 and the sensor 700, such as... Figure 2 As shown, the mounting base 100 is provided with a guide channel 800, and the sensor 600 is slidably disposed in the guide channel 800. Both ends of the sensor 600 are exposed outside the guide channel 800. One end of the sensor 600 is provided with a trigger end 620, and the other end is provided with a sensing end 630 to restrict the sensor 600 from leaving the guide channel 800. An elastic element 500 is provided between the trigger end 620 and the mounting base 100. Under the action of the elastic element 500, the trigger end 620 has a tendency to move in a direction away from the mounting base 100, and the sensor 700 is used to detect the sensing end 630.
[0032] In use, the structure for reducing die failure rate of the application is installed at the tail end of the lower die seat of the continuous die, and the trigger end 620 faces the feeding direction of the continuous die, in the untriggered state, part of the sensing end 630 abuts against the mounting seat 100, and the sensing end 630 is between the mounting seat 100 and the sensing range of the inductor 700. When the lower die seat of the continuous die starts to feed, the material steps under the pushing of the continuous die and pushes against the trigger end 620, the trigger end 620 is pushed by the material to compress the elastic member 500, at the same time, the sensing end 630 also moves synchronously, and the sensing range of the inductor 700 is on the movement path of the sensing end 630. After the material is fed in place, if the sensing end 630 is in the sensing range of the inductor 700, the continuous die performs the die cutting operation, otherwise the continuous die does not perform the die cutting operation. When the die cutting operation of the continuous die is completed and the material is removed, the sensing member 600 returns to the original position under the action of the elastic member 500, so as to detect the feeding of the material in place for the next time.
[0033] The feeding of the material is sensed by the trigger end 620. If the feeding of the material is less than the step distance of one continuous die, the movement distance of the sensing member 600 driven by the material is reduced, the sensing end 630 does not reach the detection range of the inductor 700, and the die cutting operation program of the continuous die is not started. If the feeding of the material is greater than the step distance of one continuous die, the movement distance of the sensing member 600 driven by the material is increased, and the sensing end 630 exceeds the detection range of the inductor 700, and the die cutting operation program of the continuous die is not started.
[0034] Only when the feeding of the material is equal to the step distance of one continuous die, the inductor 700 can sense it, and only in this state the continuous die can be triggered to perform the die cutting operation. Compared with the prior art, the structure for reducing die failure rate of the application can detect more or less feeding step distance of the material, ensure stable and accurate triggering of the die cutting of the continuous die, and reduce the probability of damage to the die and the material.
[0035] In some embodiments, as shown in Figures 2 to 4 The top of the mounting seat 100 is provided with a first channel 110 and a limiting member 400, part of the sensing member 600 is located in the first channel 110, the limiting member 400 is detachably connected with the mounting seat 100, and the limiting member 400 covers the first channel 110 to form a guide channel 800. The limiting member 400 is arranged to form the key of the guide channel 800, and also facilitates the sensing member 600 to be put into the guide channel 800, and facilitates disassembly.
[0036] In some specific embodiments, the limiting member 400 can be provided with a second groove 420 on one side of the mounting base 100. When the limiting member 400 is connected to the mounting base 100, the second groove 420 corresponds to the first groove 110, that is, the second groove 420 cooperates with the first groove 110 to form the guide channel 800. Thus, the guide channel 800 has an adjustable space.
[0037] Further, the limiting member 400 is connected to the mounting base 100 by screwing. Specifically, the limiting member 400 is provided with a through hole or a counterbore for a bolt, and the mounting base 100 is provided with a threaded hole for the bolt. The bolt and the threaded hole are cooperated to lock the limiting member 400 to the mounting base 100.
[0038] In some embodiments, as shown in Figure 5 The sensing member 600 includes a sensing member 600 body. One end of the sensing member 600 body is bent in a radial direction to form a triggering end 620, and the other end of the sensing member 600 body is bent in a radial direction to form a sensing end 630.
[0039] In some specific embodiments, the triggering end 620 extends in a vertical direction, and the sensing end 630 extends in a horizontal direction. In actual use, the sensing member 600 body is slidingly arranged in the guide channel 800. Since the sensing end 630 and the triggering end 620 cannot enter the guide channel 800, the sensing member 600 can be limited to disengage from the guide channel 800.
[0040] In some embodiments, as shown in Figure 1 The elastic member 500 is arranged between the triggering end 620 and the limiting member 400. In other embodiments, the elastic member 500 can also be arranged between the sensing end 630 and the limiting member 400.
[0041] The elastic member 500 is a spring.
[0042] When the elastic member 500 is arranged between the triggering end 620 and the limiting member 400, as shown in Figure 6 The side of the limiting member 400 facing the triggering end 620 has a positioning hole 410 for spring positioning. The positioning hole 410 is used to position the spring, so as to avoid dislocation or inaction of the spring caused by repeated compression.
[0043] In some embodiments, the sensing end 630 has a sensing surface. The width of the sensing surface is 6 times the width of the detection beam of the sensor 700, and the width of the sensing surface is 2 times the feeding pitch of the continuous die.
[0044] In the embodiments of the present application, the inductor 700 is a photoelectric inductor 700, the diameter of the detection light beam of the inductor 700 is 0.5 mm, the width of the sensing surface of the sensing end 630 is 3 mm, and the feeding step distance of the continuous die of the present application is 1.5 mm. By reasonably setting the width of the sensing surface and the moving range of the sensing member 600, the accuracy of the material sensing can be effectively ensured.
[0045] In some embodiments, the inductor 700 is adjustable in position along the setting direction of the guide channel 800. Specifically, the inductor 700 is adjustably arranged on the mounting seat 100 through the adjusting member 300. Specifically, the inductor 700 is fixed on the adjusting member 300 through bolts, the adjusting member 300 is connected to the mounting seat 100 through bolts, the waist round hole 310 is arranged on the adjusting member 300, the bolts are threadedly connected to the mounting seat 100 after passing through the waist round hole 310, and the setting direction of the waist round hole 310 is parallel to the sliding direction of the sensing member 600. When it is necessary to adjust the sensing position of the inductor 700, the bolts are loosened, and then the adjusting member 300 is pushed to adjust the position of the inductor 700.
[0046] The embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.
Claims
1. A structure for reducing mold failure rate, characterized by: The utility model relates to a structure for reducing mold failure rate, which comprises a mounting seat provided with a guide channel. An inductive piece is slidingly arranged in the guide channel, both ends of the inductive piece are exposed outside the guide channel, one end of the inductive piece is provided with a trigger end, the other end is provided with an inductive end to limit the inductive piece from being separated from the guide channel, an elastic piece is arranged between the trigger end and the mounting seat, and the trigger end has a tendency to move away from the mounting seat under the action of the elastic piece. An inductor is arranged to detect the inductive end. A first groove and a limiting piece are arranged on the top of the mounting seat, part of the inductive piece is arranged in the first groove, the limiting piece is detachably connected with the mounting seat, and the limiting piece covers the first groove to form the guide channel.
2. The structure for reducing mold failure rate according to claim 1, characterized by: The limiting piece is connected with the mounting seat in a threaded connection mode.
3. The structure for reducing mold failure rate according to claim 2, characterized by: The inductive piece comprises an inductive piece body, one end of the inductive piece body is bent in a radial direction to form the trigger end, and the other end of the inductive piece body is bent in a radial direction to form the inductive end.
4. The structure for reducing mold failure rate according to claim 2, characterized by: The elastic piece is arranged between the trigger end and the limiting piece.
5. The structure for reducing mold failure rate according to claim 4, characterized by: The elastic piece is a spring.
6. The structure for reducing mold failure rate according to claim 5, characterized by: One side of the limiting piece towards the trigger end is provided with a positioning hole for limiting the spring.
7. The structure for reducing mold failure rate according to claim 6, characterized by: The inductive end is provided with an inductive surface, the width of the inductive surface is 6 times the width of the detection light beam of the inductor, and the width of the inductive surface is 2 times the feeding step distance of a continuous die.
8. The structure for reducing mold failure rate according to claim 1, characterized by: The position of the inductor along the arrangement direction of the guide channel is adjustable.
9. The structure for reducing mold failure rate according to claim 1, characterized by: The utility model relates to a structure for reducing mold failure rate, which comprises a mounting seat provided with a guide channel.
10. A progressive die characterized by: