Tapping cooling mechanism
By adopting a split design of conical and cylindrical filter buckets in the cooling mechanism of the tapping machine, the problem of inconvenient debris cleaning is solved, achieving efficient debris collection and cleaning, and improving the practicality of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-24
AI Technical Summary
The existing cooling mechanism of tapping machines is not convenient for cleaning debris during use, resulting in a messy accumulation of filter screens that are difficult to clean.
The filter employs a split-type conical and cylindrical filter bucket structure, combined with a connecting groove and connecting ring design, to filter and guide the collection of debris in the lubricating oil, facilitating centralized cleaning of debris. The filter bucket is fixed and disassembled with bolts to improve cleaning efficiency.
It improves the cleaning effect of debris, simplifies the cleaning process, and enhances the practicality of the device.
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Figure CN224026653U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of tapping, and particularly to a tapping cooling mechanism. BACKGROUND
[0002] The tapping machine is a kind of mechanical processing equipment for machining internal thread, screw or called tooth buckle on the inner side of the hole of various parts with different specifications of through hole or blind hole such as machine shell, equipment end face, nut and flange plate.
[0003] During the actual tapping process of the tapping machine, lubricating oil needs to be added, and the purposes are as follows:
[0004] 1. Cooling. When the tap is cutting, the temperature of the tap rises sharply. If not cooled, the tap is easy to burn out, which leads to a sharp decrease in the strength of the tap and affects the durability of the tap.
[0005] 2. Lubrication. If no oil is added when the tap is cutting, the thread surface cut out is easy to appear rough and not smooth, which seriously affects the quality of the thread.
[0006] 3. Chip removal. During the tapping process, a large amount of iron chips (mainly cutting taps) are produced. The iron chips are easy to stick to the inside of the thread hole and the tap. At this time, the tapping oil with good permeability is required to remove the machining chips, that is, the chip removal property is good.
[0007] However, the cooling of the conventional tapping machine mostly adopts the cooperation of flowing lubricating oil and filter screen. The lubricating oil is sprayed to realize the lubrication, cooling and chip removal of the workpiece. The chips after chip removal are easy to accumulate on the surface of the filter screen, which leads to the accumulation of more chips during the long-term application of the filter screen. However, since the conventional filter screen is flat, the accumulation of chips is relatively scattered, which leads to the inconvenience of cleaning the messy chips. Therefore, we improve it and propose a tapping cooling mechanism. CONTENT OF THE UTILITY MODEL
[0008] The utility model aims at providing a tapping cooling mechanism, which solves the problem that the existing tapping cooling mechanism is inconvenient to clean the chips during use.
[0009] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0010] A tapping cooling mechanism, comprising a heat exchange box, a flow guide cover is fixed at the top of the heat exchange box, a filter structure is assembled in the inside of the flow guide cover, and a current collection shell is fixed at the bottom of the heat exchange box.
[0011] The filter structure comprises a conical filter hopper, and a discharge groove is arranged at the center of the bottom of the conical filter hopper, and the surface of the discharge groove is connected with a cylindrical filter hopper.
[0012] As a preferred technical scheme of the present application, a connecting groove is arranged at the position of the bottom of the conical filter hopper close to the discharge groove, and a connecting ring matched with the connecting groove is fixed to the top of the cylindrical filter hopper, and the connecting ring is inserted into the connecting groove to complete the assembly of the conical filter hopper and the cylindrical filter hopper.
[0013] As a preferred technical scheme of the present application, a bolt for fixing the connecting ring is arranged on the surface of the conical filter hopper.
[0014] As a preferred technical scheme of the present application, a support boss is fixed to the side wall of the flow guide cover, and the conical filter hopper is erected in the flow guide cover under the action of the support boss.
[0015] As a preferred technical scheme of the present application, a first heat exchange plate and a second heat exchange plate are fixed in the heat exchange box, and a heat exchange channel is formed between the first heat exchange plate and the second heat exchange plate.
[0016] As a preferred technical scheme of the present application, a drainage funnel is fixed to the top of the side wall of the heat exchange box for guiding the cooling liquid to the top end of the heat exchange channel.
[0017] As a preferred technical scheme of the present application, the flow collecting shell is arranged corresponding to the bottom end of the heat exchange channel.
[0018] As a preferred technical scheme of the present application, a circulating pump is fixed to the surface of the flow collecting shell, the input end of the circulating pump is connected with the inside of the flow collecting shell through a water inlet pipe, and the output end of the circulating pump is connected with a universal goose neck pipe through a water outlet pipe.
[0019] As a preferred technical scheme of the present application, a three-way input pipe is fixed to the top of one side of the heat exchange box, and a three-way output pipe is fixed to the bottom of the other side of the heat exchange box.
[0020] As a preferred technical scheme of the present application, one end of the three-way input pipe is connected with an external water supply device, and the other two ends are respectively connected with the first end of the corresponding first heat exchange plate and second heat exchange plate.
[0021] One end of the three-way output pipe is connected with an external water storage device, and the other end is respectively connected with the tail end of the corresponding first heat exchange plate and second heat exchange plate.
[0022] Compared with the prior art, the present application has the following beneficial effects:
[0023] In the scheme of the present application:
[0024] 1. The conical filter hopper and cylindrical filter hopper are split type arranged by the arrangement of the filter structure, which can filter the debris in the lubricating oil after cooling, and the filtered debris can be guided towards the direction of the cylindrical filter hopper by the guiding design of the conical filter hopper, so that the debris can be collected at the center, and the cylindrical filter hopper can be detached for cleaning the accumulated debris, which improves the cleaning effect of the debris compared with the conventional flat filter screen.
[0025] 2. The cylindrical filter hopper can be clamped at the bottom of the conical filter hopper through the arrangement of the connecting groove and the connecting ring, and the rotation of the bolt can realize the limiting and fixing of the cylindrical filter hopper, and the reverse rotation of the bolt can also realize the quick disassembly or replacement of the cylindrical filter hopper, which is more practical. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 The structure diagram of the thread tapping cooling mechanism is provided.
[0027] Figure 2 The internal structure diagram of the flow guide cover of the thread tapping cooling mechanism is provided.
[0028] Figure 3 The cross-sectional structure diagram of the thread tapping cooling mechanism is provided.
[0029] Figure 4 The cross-sectional structure diagram of the thread tapping cooling mechanism is provided.
[0030] Figure 5 The structure diagram of the thread tapping cooling mechanism is provided. Figure 4 The enlarged structure diagram of A in the thread tapping cooling mechanism is provided.
[0031] Figure 6 The enlarged structure diagram of B in the thread tapping cooling mechanism is provided. Figure 4 The enlarged structure diagram of B in the thread tapping cooling mechanism is provided.
[0032] Figure 7 The structure diagram of the three-way input pipe of the thread tapping cooling mechanism is provided.
[0033] Indicated in the figure:
[0034] 1, heat exchange box; 2, filter structure;
[0035] 11, flow guide cover; 12, flow collecting shell; 13, first heat exchange plate; 14, second heat exchange plate; 15, heat exchange channel; 16, drainage funnel; 17, three-way input pipe; 18, three-way output pipe;
[0036] 110, support boss;
[0037] 120, circulating pump; 121, water inlet pipe; 122, water outlet pipe; 123, universal goose neck pipe;
[0038] 21, conical filter hopper; 22, discharge groove; 23, cylindrical filter hopper; 24, connecting groove; 25, connecting ring; 26, bolt. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments.
[0040] Therefore, the following detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but merely represents some embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0041] It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0042] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0043] In the description of the present application, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower" and the like is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the present application is usually placed, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0044] As Figures 1-7 shown, the present embodiment proposes a thread tapping cooling mechanism, comprising a heat exchange box 1, a flow guide cover 11 is fixed at the top of the heat exchange box 1, a filter structure 2 is assembled in the inside of the flow guide cover 11, a flow collecting shell 12 is fixed at the bottom of the heat exchange box 1;
[0045] The filter structure 2 comprises a conical filter hopper 21, a discharge groove 22 is arranged at the center of the bottom of the conical filter hopper 21, and the surface of the discharge groove 22 is connected with a cylindrical filter hopper 23;
[0046] A connecting groove 24 is arranged at the bottom of the conical filter hopper 21 close to the discharge groove 22, and a connecting ring 25 matched with the connecting groove 24 is fixed at the top of the cylindrical filter hopper 23, and the connecting ring 25 is inserted into the connecting groove 24 to complete the assembly of the conical filter hopper 21 and the cylindrical filter hopper 23;
[0047] Screws 26 are arranged on the surface of the conical filter hopper 21 for fixing the connecting ring 25;
[0048] Supporting bosses 110 are arranged on the side wall of the flow guide cover 11, and the conical filter hopper 21 is arranged in the flow guide cover 11 under the action of the supporting bosses 110;
[0049] The first heat exchange plate 13 and the second heat exchange plate 14 are fixed in the heat exchange box 1, and the heat exchange channel 15 is formed between the first heat exchange plate 13 and the second heat exchange plate 14, and the interiors of the first heat exchange plate 13 and the second heat exchange plate 14 are hollow structures;
[0050] The top of the side wall of the heat exchange box 1 is fixed with a drainage funnel 16 for guiding the cooling liquid to the top end of the heat exchange channel 15, and the collecting shell 12 is arranged corresponding to the bottom end of the heat exchange channel 15;
[0051] The circulating pump 120 is fixed on the surface of the collecting shell 12, the input end of the circulating pump 120 is connected with the interior of the collecting shell 12 through the water inlet pipe 121, and the output end of the circulating pump 120 is connected with the universal goose neck pipe 123 through the water outlet pipe 122;
[0052] The top of one side of the heat exchange box 1 is fixed with the three-way input pipe 17, and the bottom of the other side is fixed with the three-way output pipe 18;
[0053] One end of the three-way input pipe 17 is connected with the external water supply equipment, and the other two ends are respectively connected with the first ends of the corresponding first heat exchange plate 13 and second heat exchange plate 14, that is, the other two ends of the three-way input pipe 14 are connected with the vacuum cavities in the first heat exchange plate 13 and the second heat exchange plate 14;
[0054] One end of the three-way output pipe 18 is connected with the external water storage equipment, and the other end is respectively connected with the tail ends of the corresponding first heat exchange plate 13 and second heat exchange plate 14, that is, the other two ends of the three-way output pipe 18 are connected with the vacuum cavities in the first heat exchange plate 13 and the second heat exchange plate 14.
[0055] Specifically, in actual application, the device is placed near the tapping machine, the output end of the universal goose neck pipe 123 is aligned with the tapping position by turning the universal goose neck pipe 123, the circulating pump 120 is started to draw the cooling liquid in the collecting shell 12 into the water inlet pipe 121, and finally the cooling liquid is discharged through the water outlet pipe 122 to form lubrication, cooling and chip removal on the tapping position.
[0056] The cooling liquid with the chips flows in the filtering structure 2, the chips in the cooling liquid are filtered after the cooling liquid contacts the conical filter hopper 21 in the filtering structure 2, the filtered lubricating liquid flows into the inside of the heat exchange box 1 to be heat-exchanged and cooled, and part of the chips roll towards the direction of the discharge groove 22 under the inclined guiding action of the conical filter hopper 21, so that the chips fall into the corresponding cylindrical filter hopper 23, so that after a certain period of use, most of the chips on the filtering structure 2 are accumulated in the cylindrical filter hopper 23 and around the discharge groove 22, thereby facilitating the centralized cleaning of the chips by the operator.
[0057] The filtered cooling liquid is input into the inside of the heat exchange channel 15 through the action of the drainage funnel 16, the cooling liquid is cooled through heat exchange in the heat exchange channel 15, and the cooled cooling liquid is input into the collecting shell 12 for circulation by the circulating pump 120.
[0058] The first heat exchange plate 13 and the second heat exchange plate 14 input the external water into the inside of the plates through the three-way input pipe, exchange heat with the cooling liquid after the water contacts the cooling liquid, and output the heat-exchanged water to the outside through the three-way output pipe 18, so that the continuous heat exchange of the cooling liquid can be realized through the continuously input water source, and the actual tapping cooling application is met.
[0059] The above embodiments are only used to illustrate the technical solutions described in the present application and do not limit the technical solutions described in the present application. Although the present application has been described in detail with reference to the above embodiments, the present application is not limited to the above specific embodiments, and therefore any modification or equivalent replacement of the present application is allowed; and all technical solutions and improvements within the spirit and scope of the present application are covered in the scope of the claims of the present application.
Claims
1. A tapping cooling mechanism, characterized in that, The application relates to a heat exchange box (1), a flow guide cover (11) is fixed to the top of the heat exchange box (1), a filtering structure (2) is arranged in the flow guide cover (11), and a flow collecting shell (12) is fixed to the bottom of the heat exchange box (1). The filtering structure (2) comprises a conical filtering hopper (21), a discharge groove (22) is arranged at the center of the bottom of the conical filtering hopper (21), and a cylindrical filtering hopper (23) is connected to the surface of the discharge groove (22).
2. The thread tapping cooling mechanism according to claim 1, characterized in that, A connecting groove (24) is arranged at the position, close to the discharge groove (22), of the bottom of the conical filtering hopper (21), a connecting ring (25) matched with the connecting groove (24) is fixed to the top of the cylindrical filtering hopper (23), and the connecting ring (25) is inserted into the connecting groove (24) to complete the assembly of the conical filtering hopper (21) and the cylindrical filtering hopper (23).
3. The thread tapping cooling mechanism according to claim 2, wherein Screws (26) for fixing the connecting ring (25) are arranged on the surface of the conical filtering hopper (21).
4. The thread-pointing temperature-reducing mechanism according to claim 1, wherein A supporting boss (110) is arranged on the side wall of the flow guide cover (11), and the supporting boss (110) can support the conical filtering hopper (21) in the flow guide cover (11).
5. The thread-pointing mechanism according to claim 1, wherein First and second heat exchange plates (13 and 14) are arranged in the heat exchange box (1), and a heat exchange channel (15) is formed between the first and second heat exchange plates (13 and 14).
6. The thread-pointing mechanism according to claim 5, wherein A drainage funnel (16) is arranged at the top of the side wall of the heat exchange box (1) and used for guiding the cooling liquid to the top end of the heat exchange channel (15).
7. The thread-pointing mechanism according to claim 6, wherein The flow collecting shell (12) is arranged at the bottom end of the heat exchange channel (15).
8. The thread-pointing mechanism according to claim 1, wherein A circulating pump (120) is arranged on the surface of the flow collecting shell (12), the input end of the circulating pump (120) is connected to the inside of the flow collecting shell (12) through a water inlet pipe (121), and the output end of the circulating pump (120) is connected with a universal goose neck pipe (123) through a water outlet pipe (122).
9. The thread-pointing mechanism of claim 5, wherein: A three-way input pipe (17) is arranged at the top of one side of the heat exchange box (1), and a three-way output pipe (18) is arranged at the bottom of the other side of the heat exchange box (1).
10. The thread-pointing mechanism according to claim 9, wherein One end of the three-way input pipe (17) is connected with an external water supply device, and the other two ends are respectively connected with the first ends of the first and second heat exchange plates (13 and 14); One end of the three-way output pipe (18) is connected with an external water storage device, and the other end is respectively connected with the tail ends of the first and second heat exchange plates (13 and 14).