Andalusite brick forming device
The hematite brick forming device, which combines a turntable and a hydraulic cylinder, solves the safety hazards of existing devices and achieves safe and efficient automated production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-24
AI Technical Summary
The existing andalusite brick forming equipment has safety hazards during use. Operators are easily crushed by the upper mold when pouring raw materials or taking out the formed bricks, which can be fatal.
A red sandstone brick forming device was designed. By using a turntable and a hydraulic cylinder in combination, the raw materials are automatically poured in and the formed bricks are automatically removed. This avoids the need for operators to work under the hydraulic cylinder. The device uses a turntable rotation and a top plate to eject the formed bricks, which improves safety and efficiency.
This effectively avoids safety accidents, improves operational safety, and increases molding efficiency. Operators can prepare raw materials in the next mold, enabling continuous production.
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Figure CN224027937U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to andesite brick production technical field, especially andesite brick forming device. BACKGROUND
[0002] The raw material of andesite brick is in powder form, so in production, a forming device is needed to process the raw material into a certain shape, the existing andesite brick forming device needs to pour the raw material of andesite brick into the lower mold fixed in the device, then the upper mold is driven to descend by the hydraulic cylinder to pressurize the powder raw material in the lower mold, so that the powder raw material is formed, after the andesite brick is formed, the upper mold rises, the lower mold is provided with a liftable top plate, the formed andesite brick is pushed out from the lower mold by lifting the top plate, and then it can be taken out manually and poured into the lower mold for processing again. However, the existing andesite brick forming device has the following defects when in use:
[0003] Since the lower mold is located below the liftable upper mold, and the raw material is poured into the lower mold and the formed andesite brick is taken out, the operator needs to operate below the upper mold, so if the upper mold is lowered when pouring the raw material into the lower mold or taking out the formed andesite brick, the operator will be pressed, and the huge pressure of the upper mold will cause fatal injury to the operator, therefore, the existing andesite brick forming device has great safety hazards when in use. SUMMARY
[0004] The utility model aims to solve at least one of the technical defects in the background art.
[0005] Therefore, one purpose of the utility model is to provide an andesite brick forming device, which aims to solve the problem of great safety hazards of the andesite brick forming device in the prior art when in use.
[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides an andesite brick forming device, which comprises a base, a rotating disc is rotatably connected to the top of the base, a plurality of lower molds are fixedly installed at the edge of the top of the rotating disc, a support is fixedly connected to one side of the base, a hydraulic cylinder is fixedly installed at the top of the support, and an upper mold is fixedly installed at the bottom end of the piston rod of the hydraulic cylinder.
[0007] The beneficial effect is that: when making andesite bricks, the operator pours raw materials into the lower mold, then moves the lower mold containing raw materials to the lower side of the upper mold by rotating the rotating disc, and then the upper mold is lowered to press the raw materials to form the andesite bricks, then the rotating disc is rotated again to move the formed andesite bricks out, and then the andesite bricks are taken out, so that the operation is not needed below the hydraulic cylinder, thereby avoiding the occurrence of safety accidents, which improves the safety, and in the process of pressing the andesite bricks by the upper mold, the operator can pour raw materials into the next lower mold to prepare the formation of the next andesite brick, and the formed andesite bricks can be taken out, so that the forming efficiency is improved.
[0008] Preferably, the rotating disc is provided with a plurality of insertion grooves in the top, a top rod is slidably inserted into the insertion groove, a top plate is fixedly installed at the top end of the top rod, the top plate is slidably connected to the inside of the lower mold, a convex ring is fixedly connected to the outer surface of the base, a convex is fixedly connected to the top of the convex ring, and a roller is rotatably connected to one side of the top rod.
[0009] After the raw materials are pressed and formed by the upper mold, the rotating disc is rotated, the top plate can push the andesite bricks formed in the lower mold upwards when the roller rolls to the upper side of the convex ring, so that the operator can take out the formed andesite bricks, and the rotating disc is continuously rotated, the roller falls off the convex ring, and then the top plate is lowered, so that the raw materials can be poured into the lower mold again.
[0010] Preferably, the rotating disc is provided with a plurality of insertion grooves in the top, a top rod is slidably inserted into the insertion groove, a top plate is fixedly installed at the top end of the top rod, the top plate is slidably connected to the inside of the lower mold, a convex ring is fixedly connected to the outer surface of the base, a convex is fixedly connected to the top of the convex ring, and a roller is rotatably connected to one side of the top rod.
[0011] The lower mold, the upper mold and the top plate can be disassembled and replaced, so that different molds can be replaced at any time according to the needs of customers, and andesite bricks with different properties can be processed.
[0012] The additional aspects and advantages of the present application will be partially given in the following description, and some will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0013] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0014] Figure 1 It is a structural schematic view of the utility model.
[0015] Figure 2 It is a structural schematic view of the utility model base.
[0016] Figure 3 It is a structural schematic view of the utility model rotary table bottom.
[0017] Figure 4 It is a structural schematic view of the utility model lower mold inside.
[0018] Figure 5 It is a structural schematic view of the utility model rotary table top.
[0019] Figure 6 It is a structural schematic view of the utility model ejector rod and top plate.
[0020] Wherein: 1, base, 11, thrust bearing, 12, motor, 13, gear, 14, convex ring, 15, protrusion, 2, rotary table, 21, limit groove, 22, gear ring, 23, insertion slot, 24, guide tube, 25, threaded hole, 3, lower mold, 31, fixed plate, 4, support, 41, hydraulic cylinder, 411, locating block two, 412, insertion hole two, 42, upper mold, 421, locating sleeve two, 422, insertion hole one, 5, ejector rod, 51, top plate, 511, locating sleeve one, 512, groove, 513, through hole, 52, roller, 53, locating block one, 54, positioning hole. DETAILED DESCRIPTION
[0021] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.
[0022] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, or electrically connected, can be directly connected, or indirectly connected through an intermediate medium, or can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] The utility model provides a brick forming device of andalusite.
[0024] Embodiment one:
[0025] As Figure 1 shown, it includes the base 1, the top of the base 1 is rotatably connected with the turntable 2, as Figure 2 and Figure 3 shown, the top of the base 1 is fixedly installed with the thrust bearing 11, the bottom of the turntable 2 is provided with the limiting slot 21, the top of the thrust bearing 11 is inserted into the inside of the limiting slot 21, so that the turntable 2 can rotate above the base 1 through the thrust bearing 11, the inner wall of the base 1 is fixedly installed with the motor 12, the output shaft end of the motor 12 is fixedly connected with the gear 13, the bottom of the base 1 is fixedly connected with the gear ring 22, the gear ring 22 is engaged with the gear 13, the motor 12 drives the gear ring 22 to rotate through the gear 13, so as to achieve the purpose of driving the turntable 2 to rotate, a plurality of lower molds 3 are fixedly installed at the edge of the top of the turntable 2, as Figure 1 、 Figure 4 and Figure 5 shown, a plurality of insertion grooves 23 are provided at the top of the turntable 2, the inside of the insertion groove 23 is slidably inserted with the top rod 5, the top end of the top rod 5 is fixedly installed with the top plate 51, the top plate 51 is slidably connected in the inside of the lower mold 3, the top rod 5 can drive the top plate 51 to slide upward, so as to be able to top out the cordierite brick formed in the lower mold 3, the bottom of the turntable 2 is fixedly connected with the guide pipe 24 at the position corresponding to the insertion groove 23, the guide pipe 24 is slidably sleeved on the outer surface of the top rod 5, and the top rod 5 is limited to slide stably upward and downward, the outer surface of the base 1 is fixedly connected with the convex ring 14, and the top of the convex ring 14 is fixedly connected with the convex 15, one side of the top rod 5 is rotatably connected with the roller 52, the turntable 2 rotates, the roller 52 rolls on the top of the convex ring 14, when the roller 52 rolls above the convex 15, the top rod 5 will be upward to make the top plate 51 top the cordierite brick in the lower mold 3, one side of the base 1 is fixedly connected with the support 4, the top of the support 4 is fixedly installed with the hydraulic cylinder 41, the bottom of the hydraulic cylinder 41 is fixedly installed with the upper mold 42 at the piston rod end, the cordierite brick raw material is poured into the lower mold 3, the turntable rotates, so that the lower mold 3 loaded with the cordierite brick raw material moves to the lower side of the upper mold 42, and then the upper mold 42 is inserted into the lower mold 3 through the extension of the hydraulic cylinder 41, so as to extrude the raw material in the lower mold 3, thereby forming the raw material.
[0026] The working principle of this embodiment is as follows: The raw material of the red sandstone brick is poured into the lower mold 3. The motor 12 drives the turntable 2 to rotate at a certain angle, so that the lower mold 3 containing the raw material rotates to the lower mold 42. At this time, the hydraulic cylinder 41 extends and the upper mold 42 is inserted into the lower mold 3 to squeeze the raw material in the lower mold 3, so that the raw material is formed (at the same time, the operator can continue to pour the raw material into the next lower mold 3). The motor 12 drives the turntable 42 to rotate again. When the formed red sandstone brick rotates to the position of the protrusion 15, the roller 52 climbs to the top of the protrusion 15, and the push rod 5 rises, so that the top plate 51 pushes the red sandstone brick out of the lower mold 3. At this time, the red sandstone brick can be taken out.
[0027] Example 2:
[0028] like Figures 4-5 As shown, based on Embodiment 1, the top of the turntable 2 is provided with a threaded hole 25, and a fixing plate 31 is fixedly connected to the outer surface of the bottom of the lower mold 3. The fixing plate 31 is provided with a hole, and a bolt can be used to pass through the hole on the fixing plate 31 and threadedly connected to the threaded hole 25, thereby achieving the purpose of fixing the lower mold 3. This method allows the lower mold 3 to be disassembled and replaced.
[0029] like Figure 6 As shown, a positioning sleeve 511 is fixedly connected to the bottom of the top plate 51, and a positioning block 53 is fixedly connected to the top of the top rod 5. The positioning block 53 is inserted into the inside of the positioning sleeve 511. A groove 512 is provided on one side of the positioning sleeve 511, and a through hole 513 is provided inside the groove 512. A positioning hole 54 is provided on one side of the positioning block 53. The bolt can pass through the through hole 513 and be threaded into the inside of the positioning hole 54, thereby fixing the top plate 51 to the top of the top rod 5. The head of the bolt is inserted into the inside of the groove 512 and will not protrude from the outside of the positioning sleeve 511, ensuring that the positioning sleeve 511 can slide up and down in the slot 23. This design allows the top plate 51 to be disassembled and replaced.
[0030] like Figure 2 As shown, a positioning block 411 is fixedly connected to the piston rod end of the hydraulic cylinder 41, and a positioning sleeve 421 is fixedly connected to the top of the upper mold 4. The positioning block 411 is inserted into the interior of the positioning sleeve 421. A first insertion hole 422 is opened on one side of the positioning sleeve 421, and a second insertion hole 412 is opened on one side of the positioning block 411. By using a pin to pass through the first insertion hole 422 and the second insertion hole 412, the upper mold 42 can be fixed to the piston rod end of the hydraulic cylinder 41. This design allows the upper mold 42 to be disassembled and replaced.
Claims
1. An andalusite brick forming apparatus comprising a base (1), characterised in that, The top of the base (1) is rotatably connected with a rotating disc (2), a plurality of lower molds (3) are fixedly installed at the edge of the top of the rotating disc (2), one side of the base (1) is fixedly connected with a support (4), a hydraulic cylinder (41) is fixedly installed at the top of the support (4), and an upper mold (42) is fixedly installed at the bottom end of the piston rod of the hydraulic cylinder (41).
2. The andalusite brick forming apparatus according to claim 1, wherein The top of the base (1) is fixedly installed with a thrust bearing (11), the bottom of the rotating disc (2) is provided with a limiting groove (21), and the top of the thrust bearing (11) is inserted into the limiting groove (21).
3. The andalusite brick forming apparatus according to claim 1, wherein The inner wall of the base (1) is fixedly installed with a motor (12), the output shaft end of the motor (12) is fixedly connected with a gear (13), the bottom of the base (1) is fixedly connected with a tooth ring (22), and the tooth ring (22) is engaged with the gear (13).
4. The andalusite brick forming apparatus according to claim 1, wherein The top of the rotating disc (2) is provided with a plurality of insertion grooves (23), a top rod (5) is slidably inserted into the insertion groove (23), the top end of the top rod (5) is fixedly installed with a top plate (51), and the top plate (51) is slidably connected in the lower mold (3).
5. The andalusite brick forming apparatus according to claim 4, wherein The bottom of the rotating disc (2) is fixedly connected with a guide pipe (24) corresponding to the insertion groove (23), and the guide pipe (24) is slidably sleeved on the outer surface of the top rod (5).
6. The andalusite brick forming apparatus according to claim 4, wherein The outer surface of the base (1) is fixedly connected with a convex ring (14), the top of the convex ring (14) is fixedly connected with a convex (15), and one side of the top rod (5) is rotatably connected with a roller (52).
7. The andalusite brick forming apparatus according to claim 6, wherein The top of the rotating disc (2) is provided with a threaded hole (25), and the outer surface of the bottom of the lower mold (3) is fixedly connected with a fixed plate (31).
8. The andalusite brick forming apparatus according to claim 7, wherein The bottom of the top plate (51) is fixedly connected with a positioning sleeve one (511), the top end of the top rod (5) is fixedly connected with a positioning block one (53), the side of the positioning sleeve one (511) is provided with a groove (512), the inside of the groove (512) is provided with a through hole (513), and the side of the positioning block one (53) is provided with a positioning hole (54).
9. The andalusite brick forming apparatus according to claim 8, wherein The piston rod end of the hydraulic cylinder (41) is fixedly connected with a positioning block two (411), the top of the upper mold (42) is fixedly connected with a positioning sleeve two (421), the side of the positioning sleeve two (421) is provided with an insertion hole one (422), and the side of the positioning block two (411) is provided with an insertion hole two (412).