High-strength wear-resistant antibacterial DTY polyester fiber compounding device

Abstract

The utility model discloses a high-strength wear-resistant antibacterial DTY polyester fiber compounding device, and belongs to the technical field of high-strength wear-resistant antibacterial DTY polyester fiber compounding, the high-strength wear-resistant antibacterial DTY polyester fiber compounding device comprises a base and a winding frame mounted on the base, the winding frame is provided with a mounting plate, and the mounting plate is provided with a mounting hole; supports fixedly connected with the base are installed at the two ends of the installation plate correspondingly, the sides, close to the winding frame, of the supports are rotationally connected with internal thread sleeves, the sides, away from the winding frame, of the supports are provided with driving motors, the power output ends of the driving motors are in transmission connection with the internal thread sleeves, and the driving motors are matched with supporting frames through sleeve shafts to rotate; according to the high-strength wear-resistant antibacterial DTY polyester fiber compounding device, the paper tube is continuously paid off, the tension of the paid-off wire harness is detected in real time through the tension sensor, and after the tension is reduced, the movable end of the electric telescopic rod extends to tighten the wire harness, so that the high-strength wear-resistant antibacterial DTY polyester fiber can be prevented from loosening in the compounding process, and the compounding quality of the high-strength wear-resistant antibacterial DTY polyester fiber is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of high-strength, wear-resistant, and antibacterial DTY polyester fiber composite technology, and more specifically, to a composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber. Background Technology

[0002] High-strength, abrasion-resistant, and antibacterial DTY polyester fiber is a type of polyester fiber produced through a special process. It possesses a variety of excellent properties, including high strength, abrasion resistance, and antibacterial properties.

[0003] Patent publication number CN218089947U discloses a multi-component parallel polyester fiber composite device, including a base and a support frame. The support frame is fixedly installed on the upper surface of the base, and a composite gear plate is movably installed inside the support frame. A drive motor is fixedly installed on the rear surface of the support frame near the top. A winding frame is fixedly installed on the upper surface of the base near the rear end, and height adjustment plates are fixedly installed on both sides of the base near the front end. This multi-component parallel polyester fiber composite device allows for free adjustment of the position of the pressure plate using the height adjustment plates. The pressure plate presses down on polyester fiber spools at different heights on the plate, effectively preventing excessive jumping of the polyester fiber spools during unwinding. It also facilitates convenient polyester fiber composite processing, and the device structure is simpler and easier to maintain.

[0004] However, in patent publication number CN218089947U, the drive motor uses a gear ring to drive the composite gear disc to rotate. The rotating composite gear disc can combine the threads from multiple polyester fiber spools into one. Since a single thread bundle cannot be kept taut during the unwinding process, it is prone to loosening after lamination, especially for high-quality, high-strength, wear-resistant, and antibacterial DTY polyester fibers, which affects the lamination effect and cannot guarantee the quality. Therefore, we propose a lamination device for high-strength, wear-resistant, and antibacterial DTY polyester fibers to solve the above-mentioned problems. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide a composite device for high-strength, wear-resistant, and antibacterial DTY polyester fibers. It uses a sleeve shaft and a support frame to rotate, causing the paper tube to continuously feed the yarn. A tension sensor is used to detect the tension of the released yarn bundle in real time. When the tension decreases, the movable end of the electric telescopic rod extends to tighten the yarn bundle, thereby preventing the high-strength, wear-resistant, and antibacterial DTY polyester fibers from loosening during the composite process and ensuring the quality of the composite.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] A composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber includes a base and a winding rack mounted on the base. The winding rack is provided with a mounting plate, and both ends of the mounting plate are equipped with brackets that are fixedly connected to the base.

[0010] The bracket is rotatably connected to an internal threaded sleeve on the side near the winding frame, and a drive motor with a power output end that is connected to the internal threaded sleeve is installed on the side of the bracket away from the winding frame.

[0011] The internal threaded sleeve is detachably connected to a composite disc at one end near the winding frame. The surface of the composite disc has wire holes, and multiple wire holes are arranged in the radial position of the composite disc.

[0012] A wire harness ring is fixedly connected to the mounting plate by a U-shaped bracket, and the axis of the wire harness ring corresponds to the axis of the composite disk.

[0013] Both sides of the internal threaded sleeve are provided with positioning blocks that are fixedly connected to the mounting plate. A wire-holding reel is detachably connected to the positioning block. A support frame is fixedly connected to the surface of the wire-holding reel near the composite disc. A sleeve shaft is rotatably connected to the support frame. A paper tube is installed on the sleeve shaft. The top of the sleeve shaft is provided with an external thread, and a locking nut for pressing the paper tube is screwed into the external thread. A connecting frame is fixedly connected to the end of the support frame. An electric telescopic rod is installed on the connecting frame. A tension sensor is installed on the movable end of the electric telescopic rod.

[0014] Furthermore, a shaft head is fixedly connected to the end of the internal threaded sleeve, and the shaft head is connected to the mounting plate via a bearing.

[0015] Furthermore, the shaft head penetrates the mounting plate, and the penetrating end of the shaft head is connected to the power output shaft of the drive motor via a coupling.

[0016] Furthermore, a connecting post is welded to the middle of the composite disk, and a threaded post head that is screwed to the end of the connecting post is welded to the end of the internal threaded sleeve.

[0017] Furthermore, the portion where the connecting post meets the threaded post head is fitted with an elastic gasket that fits tightly against the internal threaded sleeve.

[0018] Furthermore, the cable tray has a positioning hole that engages with the positioning block, and a hexagonal bolt for locking the cable tray is screwed into the positioning hole.

[0019] Furthermore, multiple sleeves are provided, and each sleeve corresponds one-to-one with a wire hole.

[0020] 3. Beneficial effects

[0021] Compared with existing technologies, the advantages of this utility model are:

[0022] (1) In this scheme, the wire bundle on the paper tube abuts against the sensing wheel on the tension sensor, passes through the wire hole opened on the composite disc, passes through the wire bundle ring, and finally the end of the fiber bundle is wound on the winding frame. The drive motor is turned on to drive the inner thread sleeve to rotate, and at the same time, the composite disc rotates synchronously, thereby spirally combining the fiber bundles to form high-strength wear-resistant and antibacterial DTY polyester fiber. The winding frame is used to wind up the composite high-strength wear-resistant and antibacterial DTY polyester fiber. The paper tube is continuously unloaded by rotating the sleeve shaft in conjunction with the support frame. The tension sensor is used to detect the tension of the unloaded wire bundle in real time. When the tension decreases, the movable end of the electric telescopic rod is extended to tighten the unloaded wire bundle, thereby preventing the high-strength wear-resistant and antibacterial DTY polyester fiber from loosening during the composite process and ensuring the quality of the composite.

[0023] (2) This solution facilitates the replacement of composite discs and cable trays, allowing for the replacement of composite discs and cable trays with different numbers of wire holes and sleeves as needed. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the mounting plate structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the internal threaded sleeve structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the composite disk structure of this utility model;

[0028] Figure 5 This is a schematic diagram of the overhead cable reel structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the sleeve shaft structure of this utility model.

[0030] Explanation of the labels in the diagram:

[0031] 1. Base; 2. Rewinding rack; 3. Bracket; 4. Mounting plate; 5. Internal threaded sleeve; 6. Shaft head; 7. Drive motor; 8. Positioning block; 9. Hex bolt; 10. Cable tie ring; 11. Composite disc; 12. Cable hole; 13. Connecting post; 14. Threaded post head; 15. Elastic washer; 16. Positioning hole; 17. Support frame; 18. Sleeve shaft; 19. Paper tube; 20. Locking nut; 21. Connecting frame; 22. Electric telescopic rod; 23. Tension sensor; 24. Cable tray. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0033] Example:

[0034] Please see Figure 1-6 A composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber includes a base 1 and a winding rack 2 mounted on the base 1. The winding rack 2 is provided with a mounting plate 4, and both ends of the mounting plate 4 are equipped with brackets 3 that are fixedly connected to the base 1.

[0035] The bracket 3 is rotatably connected to the internal threaded sleeve 5 on the side near the winding frame 2, and a drive motor 7 with a power output end that is connected to the internal threaded sleeve 5 is installed on the side of the bracket 3 away from the winding frame 2.

[0036] The inner threaded sleeve 5 is detachably connected to a composite disc 11 at one end near the winding frame 2. The surface of the composite disc 11 is provided with wire holes 12, and multiple wire holes 12 are provided in the radial position of the composite disc 11.

[0037] A cable tie 10 is fixedly connected to the mounting plate 4 by a U-shaped bracket, and the axis of the cable tie 10 corresponds to the axis of the composite disk 11.

[0038] Both sides of the internal threaded sleeve 5 are provided with positioning blocks 8 that are fixedly connected to the mounting plate 4. A wire tray 24 is detachably connected to the positioning block 8. A support frame 17 is fixedly connected to the surface of the wire tray 24 near the composite plate 11. A sleeve shaft 18 is rotatably connected to the support frame 17. A paper tube 19 is installed on the sleeve shaft 18. The top of the sleeve shaft 18 is provided with an external thread, and a locking nut 20 for pressing the paper tube 19 is screwed into the external thread. A connecting frame 21 is fixedly connected to the end of the support frame 17. An electric telescopic rod 22 is installed on the connecting frame 21. A tension sensor 23 is installed on the movable end of the electric telescopic rod 22.

[0039] It should be noted that when using the composite device for high-strength wear-resistant and antibacterial DTY polyester fiber, a fiber bundle for high-strength wear-resistant and antibacterial DTY polyester fiber is wound on the paper tube 19, and then the paper tube 19 is sleeved on the sleeve shaft 18 and the paper tube 19 is fixed by the locking nut 20.

[0040] The wire bundle on the paper tube 19 is brought into contact with the sensing wheel on the tension sensor 23, and passes through the wire hole 12 on the composite disc 11, then through the wire bundle ring 10, and finally the end of the fiber bundle is wound around the winding frame 2. The drive motor 7 is turned on to drive the internal thread sleeve 5 to rotate, and at the same time, the composite disc 11 is rotated synchronously, so that the fiber bundle is spirally composited together to form high-strength wear-resistant and antibacterial DTY polyester fiber. The winding frame 2 is used to wind up the composite high-strength wear-resistant and antibacterial DTY polyester fiber. The paper tube 19 is continuously unloaded by rotating the sleeve shaft 18 in conjunction with the support frame 17. The tension sensor 23 is used to detect the tension of the unloaded wire bundle in real time. When the tension decreases, the movable end of the electric telescopic rod 22 is extended to tighten the unloaded wire bundle, thereby preventing the high-strength wear-resistant and antibacterial DTY polyester fiber from loosening during the composite process and ensuring the quality of the composite.

[0041] The tension sensor 23 can be of model JZHL-M1.

[0042] like Figure 2 , Figure 3 As shown, the end of the internal threaded sleeve 5 is fixedly connected to a shaft head 6, and the shaft head 6 is connected to the mounting plate 4 through a bearing. The shaft head 6 penetrates the mounting plate 4, and the penetrating end of the shaft head 6 is connected to the power output shaft of the drive motor 7 through a coupling.

[0043] It should be noted that this reduces the resistance of the internal threaded sleeve 5 during rotation and ensures the rotation accuracy of the internal threaded sleeve 5, while also ensuring that the power transmitted by the drive motor 7 can be normally transmitted to the internal threaded sleeve 5.

[0044] like Figure 4 As shown, a connecting post 13 is welded to the middle of the composite disk 11, and a threaded post head 14 that is screwed to the end of the connecting post 13 is welded to the end of the connecting post 13. An elastic gasket 15 that fits tightly with the internal threaded sleeve 5 is fitted at the part where the connecting post 13 and the threaded post head 14 are joined.

[0045] It should be noted that by screwing the threaded head 14 in conjunction with the internal threaded sleeve 5 and simultaneously squeezing the elastic gasket 15, the composite disc 11 can be effectively prevented from loosening. At the same time, it is convenient to replace the composite disc 11, and composite discs with different numbers of wire holes 12 can be replaced as needed.

[0046] like Figure 2 , Figure 5As shown, the cable tray 24 has a positioning hole 16 that engages with the positioning block 8. A hexagonal bolt 9 for locking the cable tray 24 is screwed into the positioning hole 16. Multiple sleeve shafts 18 are provided, and each sleeve shaft 18 corresponds to a cable hole 12.

[0047] It should be noted that the cable tray 24 is fixed by engaging the positioning block 8 with the positioning hole 16 on the cable tray 24 and then screwing the positioning block 8 with the hexagonal bolt 9. Cable trays 24 with different numbers of sleeve shafts 18 can be easily replaced as needed.

[0048] In use: The paper tube 19 is wound with fiber bundles of high-strength, wear-resistant and antibacterial DTY polyester fiber, and then the paper tube 19 is sleeved on the sleeve shaft 18 and the paper tube 19 is fixed by the locking nut 20.

[0049] The wire bundle on the paper tube 19 is brought into contact with the sensing wheel on the tension sensor 23, and passes through the wire hole 12 on the composite disc 11, then through the wire bundle ring 10, so that the end of the fiber bundle is wound around the take-up frame 2. The drive motor 7 is turned on to drive the internal thread sleeve 5 to rotate, and at the same time, the composite disc 11 is rotated synchronously, so that the fiber bundle is spirally composited together to form high-strength wear-resistant and antibacterial DTY polyester fiber. The take-up frame 2 is used to take up the composite high-strength wear-resistant and antibacterial DTY polyester fiber. The paper tube 19 is continuously unloaded by rotating the sleeve shaft 18 in conjunction with the support frame 17. The tension sensor 23 is used to detect the tension of the unloaded wire bundle in real time. When the tension decreases, the movable end of the electric telescopic rod 22 is extended to tighten the unloaded wire bundle.

[0050] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A high-strength wear-resistant antibacterial DTY polyester fiber composite device, comprising a base (1) and a winding frame (2) mounted on the base (1), characterized in that: The winding rack (2) is provided with a mounting plate (4), and both ends of the mounting plate (4) are equipped with brackets (3) that are fixedly connected to the base (1); The bracket (3) is rotatably connected to an internal threaded sleeve (5) on the side close to the winding frame (2), and a drive motor (7) with a power output end connected to the internal threaded sleeve (5) is installed on the side of the bracket (3) away from the winding frame (2). The internal threaded sleeve (5) is detachably connected to a composite disc (11) at one end near the winding frame (2). The surface of the composite disc (11) is provided with wire holes (12), and multiple wire holes (12) are provided in the radial position of the composite disc (11). A wire harness ring (10) is fixedly connected to the mounting plate (4) by a U-shaped frame, and the axis of the wire harness ring (10) corresponds to the axis of the composite disk (11). Both sides of the internal threaded sleeve (5) are provided with positioning blocks (8) that are fixedly connected to the mounting plate (4). A wire tray (24) is detachably connected to the positioning block (8). A support frame (17) is fixedly connected to the surface of the wire tray (24) near the composite disc (11). A sleeve shaft (18) is rotatably connected to the support frame (17). A paper tube (19) is installed on the sleeve shaft (18). The top of the sleeve shaft (18) is provided with an external thread, and a locking nut (20) for pressing the paper tube (19) is screwed onto the external thread. A connecting frame (21) is fixedly connected to the end of the support frame (17). An electric telescopic rod (22) is installed on the connecting frame (21). A tension sensor (23) is installed on the movable end of the electric telescopic rod (22).

2. A composite device of high strength abrasion resistant antibacterial DTY polyester fiber as claimed in claim 1, wherein: The end of the internal threaded sleeve (5) is fixedly connected to a shaft head (6), and the shaft head (6) is connected to the mounting plate (4) through a bearing.

3. A composite device of high strength abrasion resistant antibacterial DTY polyester fiber as claimed in claim 2, wherein: The shaft head (6) penetrates the mounting plate (4), and the penetrating end of the shaft head (6) is connected to the power output shaft of the drive motor (7) via a coupling.

4. The composite device of high strength abrasion resistant antibacterial DTY polyester fiber according to claim 1, characterized in that: A connecting post (13) is welded to the middle of the composite disk (11), and a threaded post head (14) that is screwed to the end of the connecting post (13) is welded to the end of the connecting post (13).

5. The composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber according to claim 4, characterized in that: The portion where the connecting post (13) and the threaded post head (14) are joined is fitted with an elastic gasket (15) that fits tightly against the internal threaded sleeve (5).

6. The composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber according to claim 1, characterized in that: The cable tray (24) is provided with a positioning hole (16) that engages with the positioning block (8), and a hexagonal bolt (9) for locking the cable tray (24) is screwed into the positioning hole (16).

7. The composite device for high-strength, wear-resistant, and antibacterial DTY polyester fiber according to claim 1, characterized in that: Multiple sleeves (18) are provided, and each sleeve (18) corresponds to a wire hole (12).

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