Polyester fabric dyeing equipment

Abstract

The utility model discloses polyester fabric dyeing equipment, and relates to the technical field of fabric dyeing, the polyester fabric dyeing equipment comprises a dye cylinder main body, the interior of the dye cylinder main body is connected with a connecting bottom plate, the top of the connecting bottom plate is uniformly provided with bobbin creel vertical rollers, and the outer surfaces of the bobbin creel vertical rollers are connected with cheese through adjusting assemblies. The top of the bobbin creel vertical roller is connected with a chuck, the adjusting assembly comprises a miniature electric push rod connected to the interior of the bobbin creel vertical roller, the output end of the miniature electric push rod is connected with an arc-shaped clamp, and the outer surface of the arc-shaped clamp is connected with an anti-skid pad. The bobbin creel vertical rod can be flexibly adjusted according to different diameters, lengths and other specifications of cheese, so that the bobbin creel vertical rod can adapt to various types of cheese, large-diameter roving bobbins, small-diameter spun yarn bobbins or cheese with different lengths can be stably clamped, and the bobbin creel vertical rod is convenient to use. And the universality of the bobbin creel vertical rod and even the whole dyeing equipment is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabric dyeing, specifically to a polyester fabric dyeing equipment. BACKGROUND

[0002] According to actual use demand, the polyester fabric will be dyed, the commonly used dyeing method has high temperature and high pressure dyeing method, hot melt dyeing method and carrier dyeing method, the existing fabric dyeing equipment needs to replace different types of bobbin stand upright pole when dyeing different specifications of bobbin, which seriously affects the versatility of the polyester fabric dyeing equipment.

[0003] Patent document CN216129777U discloses an energy-saving polyester dyeing equipment, mainly considers that the cooperation of the stirring rod, the fixed block, the first roller and the roller can limit the rotating shaft to prevent vibration during work, but does not consider how to improve the versatility of the polyester dyeing equipment and reduce the replacement of different types of bobbin stand upright poles due to different specifications of bobbin. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a polyester fabric dyeing equipment to solve the problem that the existing fabric dyeing equipment needs to replace different types of bobbin stand upright poles when dyeing different specifications of bobbin, which seriously affects the versatility of the polyester fabric dyeing equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a polyester fabric dyeing equipment, which comprises a dye cylinder main body, an adapter bottom plate is connected inside the dye cylinder main body, bobbin stand upright poles are uniformly arranged on the top of the adapter bottom plate, bobbin yarns are connected to the outer surface of the bobbin stand upright poles through an adjusting assembly, a chuck is connected to the top of the bobbin stand upright poles, the adjusting assembly comprises a miniature electric push rod connected inside the bobbin stand upright poles, an arc-shaped clamp is connected to the output end of the miniature electric push rod, a non-slip pad is connected to the outer surface of the arc-shaped clamp, the outer surface of the non-slip pad is in contact with the inner surface of the bobbin yarn, and open grooves are uniformly formed on the outer surface of the bobbin stand upright poles for placing the arc-shaped clamp and the non-slip pad.

[0006] Preferably, a cylinder cover is connected to the top of the dye cylinder main body, buckles are connected to the outer surfaces of the cylinder cover and the dye cylinder main body, a flushing nozzle is connected to the bottom of the cylinder cover, a liquid delivery tube is connected to the top of the dye cylinder main body, the liquid delivery tube is in communication with the flushing nozzle, a liquid outlet pipe is connected to the bottom of the dye cylinder main body, a flange is connected to the bottom end of the liquid outlet pipe, and a filter screen is connected inside the flange.

[0007] Preferably, the top of the barrel cover is connected with a protective box, the inside of the protective box is connected with a driver, the output end of the driver is connected with a hydraulic cylinder, the hydraulic cylinder is located in the inside of the dye barrel body, and the output end of the hydraulic cylinder is connected with the top of the connecting bottom plate.

[0008] Preferably, the dye barrel body comprises a stainless steel shell with an outer surface, an inner surface of the stainless steel shell is connected with a heat preservation layer, and an inner surface of the heat preservation layer is connected with an anti-sticking coating.

[0009] Preferably, the bottom wall of the dye barrel body is connected with a cushion block, and the cushion block is located below the connecting bottom plate.

[0010] Preferably, one side wall of the dye barrel body is connected with a feeding pipe, and the outer surfaces of the feeding pipe and the liquid outlet pipe are both sleeved with an electronic control valve.

[0011] Preferably, the bottom of the dye barrel body is connected with a supporting leg, and the bottom of the supporting leg is connected with a reinforcing base plate.

[0012] Compared with the prior art, the dye barrel body has the advantages that:

[0013] 1. The dye barrel body can be flexibly adjusted according to different diameters and lengths of the cheese, so that the cheese stand can adapt to various types of cheese, whether it is a large-diameter roving cheese or a small-diameter spinning cheese, or a cheese with different lengths, can be stably clamped, greatly improving the versatility of the cheese stand and even the entire dyeing equipment, reducing the need to replace different types of cheese stand due to different specifications of the cheese, and reducing the complexity of equipment cost and inventory management.

[0014] 2. After dyeing is completed, the cheese stand and the cheese surface will be left with dye and additives, the flushing nozzle can comprehensively spray and wash the cheese stand and the cheese from the position of the barrel cover, the flushing nozzle can generate uniform and wide-range water flow, ensuring that every corner can be washed, effectively removing residual substances, improving cleaning efficiency and quality, avoiding the influence of residual substances on subsequent dyeing, reducing manual operation steps, reducing labor costs, and the flushing nozzle uniformly distributes water flow in the entire barrel space, avoiding the problem of uneven cleaning when manually cleaning, ensuring that the cleaning effect of each cheese stand and cheese is consistent, and further improving the quality stability of the dyed products. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a perspective structural schematic view of the utility model;

[0016] Figure 2 is a sectional structural schematic view of the utility model;

[0017] Figure 3 It is the overhead section structure schematic view of the adjusting assembly of the utility model,

[0018] Figure 4 It is the overhead section structure schematic view of the adjusting assembly of the utility model, Figure 2 It is the plane structure schematic view of A,

[0019] Figure 5 It is the section structure schematic view of the dye cylinder main body of the utility model.

[0020] In the figure: 1, dye cylinder main body;2, cylinder cover;3, protection box;4, infusion tube;5, buckle;6, feeding pipeline;7, driver;8, hydraulic cylinder;9, link base plate;10, cylinder holder stand pole;11, chuck;12, cylinder yarn;13, open slot;14, micro electric push rod;15, arc clamp;16, non-slip pad;17, cushion block;18, liquid outlet pipe;19, flange;20, filter screen;21, support leg;22, reinforcing base plate;23, stainless steel shell;24, heat preservation layer;25, anti-sticking coating;26, flushing spray head. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the utility model.

[0022] In the description of the utility model, it should be explained that, unless explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral connection;It can be mechanical connection, or electrical connection;It can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0023] Please refer to Figure 2 And Figure 3The utility model provides a kind of embodiment: a polyester fabric dyeing equipment, including dye cylinder main body 1, the inside connection of dye cylinder main body 1 has link base plate 9, the top of link base plate 9 is uniformly arranged with the stand of cheese reel 10, the outer surface of stand of cheese reel 10 is connected with cheese yarn 12 by adjusting assembly, the top of stand of cheese reel 10 is connected with chuck 11, adjusting assembly includes the inside micro electric push rod 14 of connection stand of cheese reel 10, the output of micro electric push rod 14 is connected with arc clamp 15, the outer surface of arc clamp 15 is connected with antiskid pad 16, the outer surface of antiskid pad 16 is contacted with the inner surface of cheese yarn 12, the outer surface of stand of cheese reel 10 is uniformly provided with opening groove 13, opening groove 13 is used to place arc clamp 15 and antiskid pad 16;

[0024] Link base plate 9 is used for fixing stand of cheese reel 10, stand of cheese reel 10 is used for installing cheese yarn 12, the surface of stand of cheese reel 10 is provided with adjusting assembly, for different specifications of cheese yarn 12, by adjusting assembly is fixed, can be flexibly adjusted according to the different diameter, length etc. specifications of cheese yarn 12, so that stand of cheese reel 10 can adapt to multiple types of cheese yarn 12, whether it is large diameter roving cheese reel or small diameter fine yarn cheese reel, or different length cheese yarn 12, can be stably clamped, greatly improve the versatility of stand of cheese reel 10 and even entire dyeing equipment, reduce the situation that different types of stand of cheese reel 10 need to be replaced due to different specifications of cheese yarn 12, reduce the complexity of equipment cost and inventory management, when fixing cheese yarn 12, start micro electric push rod 14, make micro electric push rod 14 push arc clamp 15 to move towards cheese yarn 12, until antiskid pad 16 is tightly attached to the inner surface of cheese yarn 12, can ensure that different specifications of cheese yarn 12 can be in proper position on stand of cheese reel 10, and be uniformly, stably fixed, so that dye liquor can uniformly penetrate to each part of cheese yarn 12 in dyeing process, avoid uneven flow of dye liquor due to that cheese yarn 12 is not fixed firmly or position is improper, to ensure the uniformity and consistency of dyeing, improve product quality, the application of adjusting assembly makes operating personnel only need to simply operate adjusting device, can easily complete the clamping and fixing of different specifications of cheese yarn 12, greatly reduce labor intensity, improve working environment, just by adjusting assembly quickly adjust the clamping structure of stand of cheese reel 10, can adapt to new cheese yarn 12 specifications, save the time of equipment replacement and debugging, improve the utilization rate and production efficiency of equipment, chuck 11 is used to fix cheese yarn 12 from above.

[0025] Please refer to Figure 1 、 Figure 2 And Figure 4The utility model provides a kind of embodiment: a polyester fabric dyeing equipment, the top of dye cylinder main body 1 is connected with cylinder cover 2, cylinder cover 2 and the outer surface of dye cylinder main body 1 are connected with buckle 5, the bottom of cylinder cover 2 is connected with flush spray head 26, the top of dye cylinder main body 1 is connected with infusion tube 4, infusion tube 4 is connected with flush spray head 26, the bottom of dye cylinder main body 1 is connected with liquid outlet pipe 18, the bottom end of liquid outlet pipe 18 is connected with flange 19, the inside of flange 19 is connected with filter screen 20;

[0026] Between dye cylinder main body 1 and cylinder cover 2 adopt double-layer sealing washer, and increase sealing rubber strip, ensure that dye solution in dye cylinder main body 1 does not leak, infusion tube 4 is connected together with water pipe, after dyeing is completed, cylinder holder vertical stick 10 and bobbin yarn 12 surface will remain dye and auxiliary agent, flush spray head 26 can be from the position of cylinder cover 2 to downward cylinder holder vertical stick 10 and bobbin yarn 12 are carried out overall spray cleaning, flush spray head 26 can produce even and the water flow of wide coverage, ensure that every corner can be washed, effectively remove residual material, improve cleaning efficiency and quality, avoid residual material to influence the effect of subsequent dyeing, also reduce artificial operation link, reduce manpower cost, flush spray head 26 makes water flow evenly distributed in the whole cylinder space, avoid the problem that cleaning is not even when artificial cleaning can appear, ensure that the cleaning effect of each cylinder holder vertical stick 10 and bobbin yarn 12 is consistent, further improve the quality stability of dyed product, after flushing, waste water will be discharged from liquid outlet pipe 18, in dyeing process, liquid can mix in fibre debris, dye particle condensate, metal scrap produced by equipment abrasion and other impurities, the detachable filter screen 20 in liquid outlet pipe 18 can effectively intercept these impurities, prevent them from entering liquid outlet pipe 18 and subsequent circulating system with dye solution, avoid that impurities cause blockage and damage to circulating pump, pipeline and other components, prolong the service life of equipment, filter screen 20 can ensure that the impurity content in the outflow dye solution is reduced, to ensure the purity of dye solution, the detachable design makes filter screen 20 can be conveniently taken out to clean or replace after being blocked.

[0027] Please refer to Figure 1 、 Figure 2 And Figure 5 The utility model provides a kind of embodiment: a polyester fabric dyeing equipment, the top of cylinder cover 2 is connected with protection box 3, the inside of protection box 3 is connected with driver 7, the output of driver 7 is connected with hydraulic cylinder 8, hydraulic cylinder 8 is located in the inside of dye cylinder main body 1, the output of hydraulic cylinder 8 is connected with the top of link bottom plate 9;

[0028] Dye cylinder main body 1 includes the outer surface of stainless steel shell 23, the inner surface of stainless steel shell 23 is connected with heat preservation layer 24, the inner surface of heat preservation layer 24 is connected with anti-sticking coating 25;

[0029] The bottom wall of the dye cylinder body 1 is connected with a cushion block 17, which is located below the connecting bottom plate 9;

[0030] The side wall of the dye cylinder body 1 is connected with a feeding pipe 6, and the outer surfaces of the feeding pipe 6 and the liquid outlet pipe 18 are both sleeved with an electronic control valve;

[0031] The bottom of the dye cylinder body 1 is connected with a supporting leg 21, and the bottom of the supporting leg 21 is connected with a reinforcing base plate 22;

[0032] During the dyeing process, the driver 7 operates to drive the hydraulic cylinder 8, the connecting bottom plate 9, the bobbin stand upright stick 10 and the bobbin 12 to rotate, and at the same time, the hydraulic cylinder 8 can drive the connecting bottom plate 9, the bobbin stand upright stick 10 and the bobbin 12 to move up and down, so that the bobbin 12 can uniformly contact the dyeing liquid to improve the uniformity of dyeing. The dyeing liquid is added into the dye cylinder body 1 from the feeding pipe 6, the supporting leg 21 supports the dye cylinder body 1 to ensure the stable progress of the dyeing process, the buckle 5 is used to fix the dye cylinder body 1 and the cylinder cover 2, the dye cylinder body 1 is composed of a stainless steel shell 23, a heat preservation layer 24 and an anti-sticking coating 25. The stainless steel shell 23 has high strength and hardness, can withstand various external forces during the use of the dye cylinder, is not easy to deform, and has good corrosion resistance to most dyes and chemicals, which can prevent the shell from being eroded by the dyeing liquid, prolong the service life of the dye cylinder body 1, the heat preservation layer 24 can effectively reduce the heat loss in the dye cylinder, so that the dye can maintain in the appropriate temperature range for a long time, which helps to improve the dyeing rate and dyeing uniformity of the dye, avoids the dyeing quality problems caused by temperature fluctuation, the anti-sticking coating 25 has the characteristics of low surface energy, which can effectively prevent the dye from adhering to the inner wall of the dye cylinder, not only can avoid the waste of dye, but also can reduce the cross contamination caused by dye residue, ensures that the dye used for each dyeing is pure, which is beneficial to improve the accuracy and reproducibility of dyeing. Since the dye is not easy to adhere to the surface of the coating, it is more convenient and fast to clean the dye cylinder body 1, reduces the cleaning workload and cleaning time, and improves the maintenance efficiency of the equipment.

[0033] Working principle: when fixing the bobbin 12, the micro electric push rod 14 is started to push the arc-shaped clamp 15 to move towards the bobbin 12 until the anti-skid pad 16 is tightly attached to the inner surface of the bobbin 12, which can ensure that the bobbin 12 of different specifications can be in the appropriate position on the bobbin stand upright pole 10, and then the bobbin cover 2 is fixed, the driver 7 is started to drive the hydraulic cylinder 8, the connecting bottom plate 9, the bobbin stand upright pole 10 and the bobbin 12 to rotate, at the same time, the hydraulic cylinder 8 can drive the connecting bottom plate 9, the bobbin stand upright pole 10 and the bobbin 12 to move up and down, so that the bobbin 12 can uniformly contact the dye liquor to improve the uniformity of dyeing, after dyeing is completed, the bobbin stand upright pole 10 and the bobbin 12 surface will be left with dye and auxiliary agent, the flushing nozzle 26 can be downward from the position of the bobbin cover 2 to comprehensively spray and clean the bobbin stand upright pole 10 and the bobbin 12.

[0034] The device embodiments described above are merely illustrative, wherein the units illustrated as separate components can or can not be physically separated, and the components illustrated as units can or can not be physical units, i.e., can be located in one place, or can be distributed on multiple network units. Part or all of the modules can be selected to achieve the purpose of the embodiment scheme according to actual needs. Those skilled in the art can understand and implement without creative labor.

[0035] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A polyester fabric dyeing apparatus characterized by: Including the dye cylinder body (1), the inside of the dye cylinder body (1) is connected with the adapter bottom plate (9), the top of the adapter bottom plate (9) is uniformly arranged with the bobbin stand upright stick (10), the outer surface of the bobbin stand upright stick (10) is connected with the bobbin yarn (12) through the adjusting assembly, the top of the bobbin stand upright stick (10) is connected with the chuck (11), the adjusting assembly includes the micro electric push rod (14) connected inside the bobbin stand upright stick (10), the output end of the micro electric push rod (14) is connected with the arc clamp (15), the outer surface of the arc clamp (15) is connected with the non-slip pad (16), the outer surface of the non-slip pad (16) is in contact with the inner surface of the bobbin yarn (12), the outer surface of the bobbin stand upright stick (10) is uniformly provided with the open slot (13), and the open slot (13) is used for placing the arc clamp (15) and the non-slip pad (16).

2. The polyester fabric dyeing apparatus according to claim 1, characterized in that: The top of the dye cylinder body (1) is connected with the cylinder cover (2), the outer surface of the cylinder cover (2) and the dye cylinder body (1) is connected with the buckle (5), the bottom of the cylinder cover (2) is connected with the flushing nozzle (26), the top of the dye cylinder body (1) is connected with the infusion tube (4), the infusion tube (4) is communicated with the flushing nozzle (26), the bottom of the dye cylinder body (1) is connected with the liquid outlet pipe (18), the bottom end of the liquid outlet pipe (18) is connected with the flange (19), the inside of the flange (19) is connected with the filter screen (20).

3. A polyester fabric dyeing apparatus as claimed in claim 2, wherein: The top of the cylinder cover (2) is connected with the protection box (3), the inside of the protection box (3) is connected with the driver (7), the output end of the driver (7) is connected with the hydraulic cylinder (8), the hydraulic cylinder (8) is located in the inside of the dye cylinder body (1), and the output end of the hydraulic cylinder (8) is connected with the top of the adapter bottom plate (9).

4. The polyester fabric dyeing apparatus according to claim 1, wherein: The dye cylinder body (1) includes the stainless steel shell (23) of the outer surface, the inner surface of the stainless steel shell (23) is connected with the heat preservation layer (24), and the inner surface of the heat preservation layer (24) is connected with the anti-sticking coating (25).

5. The polyester fabric dyeing apparatus according to claim 1, wherein: The bottom wall of the dye cylinder body (1) is connected with the cushion block (17), and the cushion block (17) is located below the adapter bottom plate (9).

6. The polyester fabric dyeing apparatus according to claim 2, characterized in that: One side outer wall of the dye cylinder body (1) is connected with the feed pipe (6), and the outer surfaces of the feed pipe (6) and the liquid outlet pipe (18) are sleeved with electronic control valves.

7. The polyester fabric dyeing apparatus according to claim 1, wherein: The bottom of the dye cylinder body (1) is connected with the supporting leg (21), and the bottom of the supporting leg (21) is connected with the reinforcing base plate (22).

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