Efficient leveling device for polyester dyed cloth

By designing a rotating and reciprocating movement mechanism in conjunction with a dust collection device, the problem of dust on the surface of the cleaning roller is solved, ensuring the cleaning effect during the leveling process of all-polyester dyed fabric and realizing the efficient use of the cleaning roller.

CN224031289UActive Publication Date: 2026-03-24JIANGSU MAOTENG KNITTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

During the leveling process of all-polyester dyed fabric, dust easily sticks to the surface of the cleaning roller, affecting the cleaning effect and use.

Method used

A high-efficiency leveling device for all-polyester dyed fabrics was designed. It uses a rotating mechanism to drive the cleaning roller to rotate, combined with a reciprocating moving mechanism and a dust suction mechanism to achieve automatic dust suction of the cleaning roller and ensure the cleaning effect of dust on the surface of the cleaning roller.

Benefits of technology

It enables automatic cleaning of dust from the surface of the cleaning roller, preventing it from affecting normal use. It has a simple structure and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224031289U_ABST
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Abstract

The utility model discloses a polyester dyed cloth efficient leveling device which comprises a base, a U-shaped plate is fixedly installed on the top of the base, a first cleaning roller, a driving gear and a first bevel gear are installed on one side of the U-shaped plate through a rotating mechanism, and a driven gear is installed on the surface of the driving gear in a meshed mode. And a cleaning mechanism is arranged on the inner wall of the driven gear. The rotating mechanism drives the first cleaning roller and the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the second rotating rod to rotate, the second rotating rod drives the second cleaning roller to rotate, and then the polyester dyed cloth can be cleaned through cooperation of the first cleaning roller and the second cleaning roller. And meanwhile, a reciprocating moving mechanism drives a moving block to move in a reciprocating mode, so that the two dust collection mechanisms can be driven to move in a reciprocating mode, dust collection can be comprehensively conducted on the first cleaning roller and the second cleaning roller, and the purpose of conveniently conducting dust collection on the first cleaning roller and the second cleaning roller is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to whole polyester dyeing cloth flattening technical field especially relates to a whole polyester dyeing cloth efficient flattening device. BACKGROUND

[0002] Whole polyester dyeing cloth is with 100% polyester fiber (polyester) as raw material weaving and dyeing fabric, has the characteristics of high strength, wrinkle resistance, good chemical resistance. The main application field has, clothing: sportswear, outdoor clothing (quick dry, wear resistance), home textile: curtain, sand cloth (light resistance, ultraviolet resistance), industry: tent, vehicle fabric (high strength, weather resistance), when processing whole polyester dyeing cloth, usually need to flatten whole polyester dyeing cloth.

[0003] In the process of using the flattening device to flatten the whole polyester dyeing cloth, usually use a plurality of flattening rollers to flatten the whole polyester dyeing cloth, and in order to ensure the cleanliness of the whole polyester dyeing cloth, usually two groups of cleaning rollers are used to clean the whole polyester dyeing cloth before flattening, but after using the cleaning roller to clean the whole polyester dyeing cloth, the surface of the cleaning roller is easy to stick dust, if the dust is not treated, it is easy to affect the cleaning effect of the cleaning roller, which is not conducive to the use of the cleaning roller. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a whole polyester dyeing cloth efficient flattening device, which solves the problems in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A whole polyester dyeing cloth efficient flattening device, including the base, the top of base is fixedly installed with U-shaped board, one side of U-shaped board is installed with first cleaning roller, driving gear and first bevel gear through rotating mechanism, the surface of driving gear is hinged and installed with driven gear, the inner wall of driven gear is provided with cleaning mechanism, the surface of first bevel gear is hinged and installed with second bevel gear, the inner wall of second bevel gear is fixedly installed with rotary rod, the surface of rotary rod is fixedly installed with third bevel gear, the surface of third bevel gear is hinged and installed with fourth bevel gear, the inner wall of fourth bevel gear is installed with mounting plate through reciprocating movement mechanism, the bottom of mounting plate is provided with dust collection mechanism, the top of base is provided with flattening mechanism.

[0007] Preferably, the rotating mechanism includes a motor fixedly installed on one side of the U-shaped plate, the output end of the motor is fixedly installed with a first rotating rod, the surface of the first rotating rod and the inner wall of the first cleaning roller are fixedly installed, the surface of the first rotating rod and the inner wall of the driving gear are fixedly installed, and the surface of the first rotating rod and the inner wall of the first bevel gear are fixedly installed.

[0008] Preferably, the cleaning mechanism comprises a second rotating rod fixedly installed on the inner wall of the driven gear, and the surface of the second rotating rod is fixedly installed with a second cleaning roller.

[0009] Preferably, the reciprocating movement mechanism comprises a reciprocating screw rod fixedly installed on the inner wall of the fourth bevel gear, and the surface of the reciprocating screw rod is threadedly sleeved with a moving block, the bottom of the moving block is fixedly installed on the top of the mounting plate, and the number of the reciprocating screw rod and the moving block is two groups and symmetrically arranged.

[0010] Preferably, the dust collection mechanism comprises a dust collector fixedly installed on the bottom of the mounting plate, the bottom of the dust collector is provided with a dust collection pipe, one end of the dust collection pipe is provided with a dust collection port, and the number of the dust collector, the dust collection pipe and the dust collection port is two groups and symmetrically arranged.

[0011] Preferably, the leveling mechanism comprises a supporting plate fixedly installed on the top of the base, and the one side of the supporting plate is fixedly installed with a first leveling roller and a second leveling roller.

[0012] Preferably, the number of the third bevel gear, the fourth bevel gear and the mounting plate is two groups and symmetrically arranged.

[0013] Compared with the prior art, the full polyester dyed cloth efficient leveling device has the advantages that: the full polyester dyed cloth can be leveled by the leveling mechanism, the first cleaning roller and the driving gear are driven to rotate by the rotating mechanism, the driven gear is driven to rotate by the driving gear, the second rotating rod is driven to rotate by the driven gear, the full polyester dyed cloth can be cleaned by the cooperation of the first cleaning roller and the second cleaning roller, the moving block is driven to reciprocate by the reciprocating movement mechanism, two groups of dust collection mechanisms are driven to reciprocate, the first cleaning roller and the second cleaning roller can be fully dusted, the purpose of facilitating dusting of the first cleaning roller and the second cleaning roller is achieved, the normal use of the first cleaning roller and the second cleaning roller is not affected, and the structure is simple and convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structure schematic view of the utility model;

[0015] Figure 2 It is a structure schematic view of the utility model;

[0016] Figure 3 It is a structure schematic view of the utility model;

[0017] Figure 4 It is an enlarged view of A of the utility model.

[0018] In the figure: 1, base; 2, U-shaped plate; 3, motor; 4, first rotating rod; 5, first cleaning roller; 6, driving gear; 7, driven gear; 8, second rotating rod; 9, second cleaning roller; 10, first bevel gear; 11, second bevel gear; 12, rotating rod; 13, third bevel gear; 14, fourth bevel gear; 15, reciprocating screw rod; 16, moving block; 17, mounting plate; 18, dust collector; 19, dust suction pipe; 20, dust suction port; 21, supporting plate; 22, first leveling roller; 23, second leveling roller. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] Embodiment: refer to Figures 1-4The utility model provides a technical scheme, a kind of whole dacron dyeing cloth efficient leveling device, including base 1, the top of base 1 is fixedly installed with U-shaped plate 2, one side of U-shaped plate 2 is installed with first cleaning roller 5, driving gear 6 and first bevel gear 10 by rotating mechanism, rotating mechanism includes motor 3 fixedly installed in one side of U-shaped plate 2, the output of motor 3 is fixedly installed with first rotating rod 4, the surface of first rotating rod 4 and the inner wall of first cleaning roller 5 are fixedly installed, it is convenient to drive first cleaning roller 5 to rotate, the surface of first rotating rod 4 and the inner wall of driving gear 6 are fixedly installed, it is convenient to drive driving gear 6 to rotate, the surface of first rotating rod 4 and the inner wall of first bevel gear 10 are fixedly installed, it is convenient to drive first bevel gear 10 to rotate, the surface of driving gear 6 is engaged and is installed with driven gear 7, and the inner wall of driven gear 7 is provided with cleaning mechanism, and cleaning mechanism includes second rotating rod 8 fixedly installed in the inner wall of driven gear 7, the surface of second rotating rod 8 is fixedly installed with second cleaning roller 9, it is convenient to drive second cleaning roller 9 to rotate, the surface of first bevel gear 10 is engaged and is installed with second bevel gear 11, the inner wall of second bevel gear 11 is fixedly installed with rotating rod 12, the surface of rotating rod 12 is fixedly installed with third bevel gear 13, the surface of third bevel gear 13 is engaged and is installed with fourth bevel gear 14, the inner wall of fourth bevel gear 14 is installed with mounting plate 17 by reciprocating movement mechanism, reciprocating movement mechanism includes reciprocating screw rod 15 fixedly installed in the inner wall of fourth bevel gear 14, the surface of reciprocating screw rod 15 is screw set with moving block 16, the bottom of moving block 16 and the top of mounting plate 17 are fixedly installed, it is convenient to drive mounting plate 17 to reciprocate, the number of reciprocating screw rod 15 and moving block 16 is two groups and symmetrically arranged, the number of third bevel gear 13, fourth bevel gear 14 and mounting plate 17 is two groups, and symmetrically arranged.

[0021] Specific, the bottom of the mounting plate 17 is provided with dust suction mechanism, dust suction mechanism includes fixedly installed in the mounting plate 17 bottom dust collector 18, the bottom of dust collector 18 is provided with dust suction pipe 19, one end of dust suction pipe 19 is provided with dust suction port 20, dust suction port 20 is convenient for output suction force to suck away dust, the number of dust collector 18, dust suction pipe 19 and dust suction port 20 is two groups and symmetrically arranged, the top of base 1 is provided with leveling mechanism, leveling mechanism includes fixedly installed in the top of base 1 support plate 21, one side of support plate 21 is fixedly installed with first leveling roller 22 and second leveling roller 23, through leveling mechanism can be flattened to full polyester dyed cloth, through rotating mechanism drive first cleaning roller 5 and driving gear 6 to rotate, driving gear 6 drive driven gear 7 to rotate, driven gear 7 drive second rotating rod 8 to rotate, second rotating rod 8 drive second cleaning roller 9 to rotate, that is, through first cleaning roller 5 and second cleaning roller 9 cooperate to clean full polyester dyed cloth, at the same time, through reciprocating movement mechanism drive moving block 16 to reciprocate, that is, drive two groups of dust suction mechanism to reciprocate, that is, can fully clean first cleaning roller 5 and second cleaning roller 9, reach the purpose of being convenient for dust suction of first cleaning roller 5 and second cleaning roller 9, make first cleaning roller 5 and second cleaning roller 9 will not affect the normal use, simple structure, convenient to use.

[0022] The electrical components appearing in this document are all connected to the main controller and 220V mains electricity, and the main controller can be a computer or other conventional known device that can be controlled.

[0023] In use: when using the full polyester dyeing cloth efficient leveling device, the full polyester dyeing cloth is passed through the middle of the first cleaning roller 5 and the second cleaning roller 9, and at the same time, the full polyester dyeing cloth is passed through the middle of the first leveling roller 22 and the second leveling roller 23, so that the full polyester dyeing cloth is leveled by the first leveling roller 22 and the second leveling roller 23, the first rotating rod 4 is driven to rotate by the motor 3, the first rotating rod 4 drives the first cleaning roller 5 and the driving gear 6 to rotate, the driving gear 6 drives the driven gear 7 to rotate, the second rotating rod 8 is driven to rotate by the driven gear 7, and the second cleaning roller 9 is driven to rotate by the second rotating rod 8, so that the full polyester dyeing cloth is cleaned by the first cleaning roller 5 and the second cleaning roller 9, and at the same time, the two sets of dust collectors 18 are started, the two sets of dust collectors 18 output suction to the inside of the dust collection pipe 19, and the dust on the surfaces of the first cleaning roller 5 and the second cleaning roller 9 is sucked away through the dust collection port 20, and at the same time, the first bevel gear 10 is driven to rotate by the first rotating rod 4, the second bevel gear 11 is driven to rotate by the first bevel gear 10, the rotating rod 12 is driven to rotate by the second bevel gear 11, the two sets of third bevel gears 13 are driven to rotate by the rotating rod 12, the two sets of fourth bevel gears 14 are driven to rotate by the third bevel gears 13, the two sets of reciprocating lead screws 15 are driven to rotate by the fourth bevel gears 14, and the two sets of moving blocks 16 are driven to reciprocate by the reciprocating lead screws 15, so that the two sets of dust collection mechanisms are driven to reciprocate, and the first cleaning roller 5 and the second cleaning roller 9 are completely dusted, achieving the purpose of conveniently dusting the first cleaning roller 5 and the second cleaning roller 9, so that the normal use of the first cleaning roller 5 and the second cleaning roller 9 is not affected, and the structure is simple and convenient to use.

[0024] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0025] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency leveling device for all-polyester dyed fabric, comprising a base (1), characterized in that, A U-shaped plate (2) is fixedly installed on the top of the base (1). A first cleaning roller (5), a drive gear (6), and a first bevel gear (10) are installed on one side of the U-shaped plate (2) through a rotating mechanism. A driven gear (7) is meshed on the surface of the drive gear (6). A cleaning mechanism is provided on the inner wall of the driven gear (7). A second bevel gear (11) is meshed on the surface of the first bevel gear (10). A rotating rod (12) is fixedly installed on the inner wall of the second bevel gear (11). A third bevel gear (13) is fixedly installed on the surface of the rotating rod (12). A fourth bevel gear (14) is meshed on the surface of the third bevel gear (13). An installation plate (17) is installed on the inner wall of the fourth bevel gear (14) through a reciprocating moving mechanism. A dust suction mechanism is provided at the bottom of the installation plate (17). A leveling mechanism is provided on the top of the base (1).

2. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The rotating mechanism includes a motor (3) fixedly installed on one side of the U-shaped plate (2). A first rotating rod (4) is fixedly installed at the output end of the motor (3). The surface of the first rotating rod (4) is fixedly installed on the inner wall of the first cleaning roller (5). The surface of the first rotating rod (4) is fixedly installed on the inner wall of the drive gear (6). The surface of the first rotating rod (4) is fixedly installed on the inner wall of the first bevel gear (10).

3. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The cleaning mechanism includes a second rotating rod (8) fixedly installed on the inner wall of the driven gear (7), and a second cleaning roller (9) is fixedly installed on the surface of the second rotating rod (8).

4. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The reciprocating moving mechanism includes a reciprocating screw (15) fixedly installed on the inner wall of the fourth bevel gear (14). A moving block (16) is threaded on the surface of the reciprocating screw (15). The bottom of the moving block (16) and the top of the mounting plate (17) are fixedly installed. There are two sets of reciprocating screws (15) and moving blocks (16) arranged symmetrically.

5. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The vacuuming mechanism includes a vacuum cleaner (18) fixedly installed at the bottom of the mounting plate (17). The bottom of the vacuum cleaner (18) is provided with a vacuum pipe (19), and one end of the vacuum pipe (19) is provided with a vacuum port (20). The number of the vacuum cleaner (18), the vacuum pipe (19) and the vacuum port (20) are two sets and are arranged symmetrically.

6. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The leveling mechanism includes a support plate (21) fixedly installed on the top of the base (1), and a first leveling roller (22) and a second leveling roller (23) are fixedly installed on one side of the support plate (21).

7. The high-efficiency leveling device for all-polyester dyed fabric according to claim 1, characterized in that, The number of the third bevel gear (13), the fourth bevel gear (14), and the mounting plate (17) are two sets, and they are arranged symmetrically.