Terminal size detection equipment

By using the reference pin and detection pin of the terminal size detection equipment to contact the terminal reference surface and pin, and combining this with laser measurement of the height difference, the problem of pin size measurement difficulties caused by the terminal injection molding structure obstruction in traditional laser ranging technology is solved, ensuring the reliability of electrical connections.

CN224034608UActive Publication Date: 2026-03-24SUZHOU KINSO ROBOT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional laser ranging technology suffers from missing or distorted reflected signals due to the semi-enclosed space formed by the injection molding structure of the terminals, making it difficult to accurately measure the true size of the pins.

Method used

A terminal size detection device was designed, comprising a base, a fixture, a detection component, and a ranging unit. The device determines the pin size by having the reference pin and the detection pin of the detection component contact the reference surface and the pin of the terminal, and by measuring the height difference using a laser.

Benefits of technology

It enables accurate measurement of pin dimensions even when the terminal injection molding structure is obscured, ensuring the reliability of electrical connections.

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Abstract

The utility model relates to the field of terminal manufacturing, in particular to terminal size detection equipment. Comprising a base, and a jig, a detection assembly and a distance measuring unit are arranged on the base. Wherein the jig is fixed with the base and is used for carrying a terminal; the detection assembly is arranged close to the jig and is provided with a detector which can abut against a terminal in the jig. The detector is connected with a detection driving mechanism, the detection driving mechanism can drive the detector to act relative to the terminal, and the detector is configured to be a reference pin and a detection pin which can abut against the reference surface and the pin of the terminal respectively; the distance measuring unit is used for acquiring height difference of the reference needle and the detection needle away from the reference surface and one end of the pin. The terminal is provided with the detection assembly, the detection assembly is internally provided with the needle body which can abut against the reference surface and the pin in the terminal, and after the needle body abuts against the corresponding reference surface and the pin, the height difference between the reference needle and the detection needle is measured through the laser, so that whether the size of the pin meets the requirement or not is judged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the terminal manufacturing field especially relates to a terminal size detection equipment. BACKGROUND

[0002] In the electronic connector manufacturing field, as the core component, the size precision between the pin and the reference surface of the terminal directly affects the reliability of electrical connection. The traditional detection method depends on laser ranging technology, and the exposed length of the pin is measured through laser reflection principle.

[0003] But the above-mentioned technology at least has the following technical problems:

[0004] The reflection path of the laser beam is blocked by the semi-closed space formed by the injection molding structure of the terminal, resulting in missing or distortion of the reflection signal, and it is difficult to directly obtain the real size of the pin. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a terminal size detection equipment to solve the problem that the pin in the prior art terminal is limited by the injection molding structure of the terminal, which makes it difficult for the laser to measure the length of the pin.

[0006] The technical scheme of the utility model is: a terminal size detection equipment, comprising:

[0007] a base;

[0008] a jig fixed with the base and used for carrying the terminal;

[0009] a detection assembly arranged adjacent to the jig and provided with a detector capable of abutting against the terminal in the jig; the detector is connected with a detection driving mechanism, the detection driving mechanism can drive the detector to act relative to the terminal, and the detector is configured to abut against the reference pin and the detection pin of the terminal respectively;

[0010] and a ranging unit for obtaining the height difference between the reference pin and the detection pin away from the reference surface and the one end of the pin respectively.

[0011] Preferably, the reference pin and the detection pin are both provided with a needle body penetrating through the detection driving mechanism, and the needle body is connected with the mounting seat through a buffer; when one end of any needle body is abutted against the reference surface or the pin under the driving of the detection driving mechanism, the corresponding buffer is compressed, so that the remaining needle bodies can continue to move towards the reference surface or the pin.

[0012] Preferably, the detection driving mechanism comprises a detection bracket fixed with the base, a detection driver is installed on the detection bracket in the vertical direction, and the execution end of the detection driver is fixed with a mounting seat in the horizontal direction, and the reference pin and the detection pin are vertically installed on the mounting seat.

[0013] Preferably, the buffer is arranged as a spring, which is sleeved on the outer wall of the needle body and abuts against the end of the needle body at one end and abuts against the mounting base at the other end.

[0014] Preferably, the distance measuring unit comprises a laser, which is slidingly connected with the base through a distance measuring and moving mechanism.

[0015] Preferably, the top end of the jig is arranged as an open end for taking and placing the terminal, and a pressing plate is arranged corresponding to the top end of the jig, which is driven by a pressing plate driving mechanism to perform lifting action for closely matching the terminal with the jig.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] In view of the problem that the size of the needle pin cannot be directly measured by the laser, the detection assembly is arranged, the needle body capable of abutting against the reference surface and the needle pin in the terminal is arranged in the detection assembly, and after the needle body abuts against the corresponding reference surface and needle pin, the height difference between the reference needle and the detection needle is measured by the laser, so that whether the size of the needle pin meets the requirement is judged. BRIEF DESCRIPTION OF DRAWINGS

[0018] The utility model will be further described below in combination with the drawings and embodiments:

[0019] Figure 1 It is terminal structure diagram that the utility model discloses;

[0020] Figure 2 It is first visual angle structural drawing of terminal size detection equipment that the utility model discloses;

[0021] Figure 3 It is second visual angle structural drawing of terminal size detection equipment that the utility model discloses;

[0022] Wherein: 11, needle pin, 12, reference surface, 2, base, 3, jig, 31, carries the cavity, 4, distance measuring unit, 41, laser, 42, distance measuring and moving mechanism, 51, pressing plate, 52, pressing plate driving mechanism, 6, detection assembly, 61, detector, 61a, reference needle, 61b, detection needle, 611, needle body, 612, buffer, 62, detection driving mechanism, 621, detection support, 622, detection driver, 623, mounting base. DETAILED DESCRIPTION

[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0024] As shown in Figure 1 , the terminal described in the present application is formed by injection molding one or more pins 11, so that the pins 11 are wrapped by the injection molded shell of a specific shape. One end of the pin 11 is exposed outside the injection molded structure, and the other part is wrapped inside the injection molded structure.

[0025] The connection of the terminal with other electrical equipment is essentially the process that a certain reference surface 12 on the terminal abuts against the electrical equipment while the pin 11 is electrically connected with the interface in the electrical equipment. Therefore, the distance between the end of the pin 11 and the reference surface 12, i.e. the length of the pin 11 exposed outside the reference surface 12, is an important dimension for product quality control.

[0026] The content of the present application will be further described in detail below in combination with specific embodiments:

[0027] In combination Figure 2 and Figure 3 , a terminal size detection device is provided, which comprises a base 2, and a jig 3 and a distance measuring unit 4 are arranged on the base 2.

[0028] The jig 3 is fixed on the base 2, and the upper surface of the jig 3 is provided with a loading cavity 31 shaped according to the terminal. The terminal to be detected is placed in the loading cavity 31 under the driving of a transfer device. A pressing plate 51 is arranged above the loading cavity 31, and the pressing plate 51 is driven to move up and down by a pressing plate driving mechanism 52, and can abut against the terminal, so that the terminal is tightly matched with the loading cavity 31.

[0029] The distance measuring unit 4 comprises a laser 41, which is slidably connected with the base 2 through a distance measuring transfer mechanism 42. In actual use, the laser beam emitted by the laser 41 needs to be reflected at an angle to the corresponding receiving end, so as to realize the distance measuring function. However, as shown in Figure 1 , the pin 11 described in the present application is in a semi-enclosed space formed by the injection molding structure in the terminal. This semi-enclosed structure makes it impossible for the laser beam to be effectively reflected to the receiving end, resulting in that the laser 41 cannot directly measure the size of the pin 11.

[0030] In order to solve this problem, the base 2 is provided with a detection assembly 6. The detection assembly 6 is arranged adjacent to the jig 3, and includes a detector 61 capable of abutting against the terminal in the jig 3, the detector 61 being connected with a detection driving mechanism 62 and moving relative to the terminal under the driving of the detection driving mechanism 62. As shown in Figure 3 The number of the detectors 61 is set according to the number of the pins 11, specifically, the number of the pins 11 + 1, one of which is configured as a reference pin 61a for abutting against the base 2 surface of the terminal, and the others are configured as detection pins 61b for abutting against the pins 11.

[0031] The reference pin 61a and the detection pin 61b both have a needle body 611 penetrating through the detection driving mechanism 62 and being connected with a mounting seat 623 through a buffer 612. When one end of any needle body 611 abuts against the reference surface 12 or the pin 11 under the driving of the detection driving mechanism 62, the corresponding buffer 612 is compressed, so that the remaining needle bodies 611 can continue to move towards the reference surface 12 or the pin 11.

[0032] When the reference surface 12 and the pin 11 on the terminal both abut against the corresponding needle body 611, the detection driving mechanism 62 stops acting, and the distance measuring unit 4 starts to measure the height of the end of the reference pin 61a away from the reference surface 12 and the end of the detection pin 61b away from the pin 11 respectively, and obtains the height difference between the end of any detection pin 61b away from the pin 11 and the end of the reference pin 61a away from the reference surface 12. If the obtained height difference is within a preset range, the size of the pin 11 of the terminal is normal, otherwise the manufacturing of the pin 11 is unqualified.

[0033] Specifically, the detection driving mechanism 62 includes a detection bracket 621 fixed with the base 2, a detection driver 622 being mounted on the detection bracket 621 in the vertical direction, and the mounting seat 623 being fixed on the execution end of the detection driver 622 in the horizontal direction, and the reference pin 61a and the detection pin 61b being perpendicularly mounted on the mounting seat 623. In this embodiment, the buffer 612 is set as a spring, which is sleeved on the outer wall of the needle body 611 and abuts against the end of the needle body 611 at one end and the mounting seat 623 at the other end.

[0034] When working:

[0035] The terminal is put into the mounting cavity 31 and is pressed by the pressing plate 51. The detection assembly 6 drives the detector 61 to act, so that the corresponding reference pin 61a and detection pin 61b abut against the reference surface 12 and the pin 11 in the terminal respectively. Then the distance measuring unit 4 measures the distance of the reference pin 61a and the detection pin 61b respectively, and judges whether the size of the pin 11 is qualified by calculating the height difference between the reference pin 61a and the detection pin 61b.

[0036] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application, therefore, from any point of view, the examples should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A terminal size detecting apparatus characterized by comprising: The utility model relates to a terminal detection device, including: a base (2); a jig (3) fixed with the base (2) for carrying terminals; a detection assembly (6) arranged adjacent to the jig (3) and having a detector (61) capable of abutting against the terminals in the jig (3); the detector (61) is connected with a detection driving mechanism (62), the detection driving mechanism (62) can drive the detector (61) to act relative to the terminals, and the detector (61) is configured as a reference needle (61a) and a detection needle (61b) capable of abutting against the reference surface (12) and the pin (11) of the terminals respectively; and a distance measuring unit (4) for obtaining the height difference of the reference needle (61a) and the detection needle (61b) away from one end of the reference surface (12) and the pin (11) respectively.

2. The terminal size detection apparatus according to claim 1, wherein The reference needle (61a) and the detection needle (61b) both have needle bodies (611) arranged through the detection driving mechanism (62), and the needle bodies (611) are connected with mounting seats (623) through buffer members (612); when one end of any needle body (611) is abutted against the reference surface (12) or the pin (11) under the driving of the detection driving mechanism (62), the corresponding buffer member (612) is compressed, so that the remaining needle bodies (611) can continue to move towards the reference surface (12) or the pin (11).

3. The terminal size detection apparatus according to claim 2, wherein The detection driving mechanism (62) includes a detection support (621) fixed with the base (2), the detection support (621) is vertically provided with a detection driver (622), and the execution end of the detection driver (622) is fixed with the mounting seat (623) in the horizontal direction, and the reference needle (61a) and the detection needle (61b) are vertically mounted on the mounting seat (623).

4. The terminal size detection apparatus according to claim 3, wherein The buffer member (612) is a spring, which is sleeved on the outer wall of the needle body (611) and abuts against one end of the needle body (611) and the other end of the mounting seat (623).

5. The terminal size detection apparatus according to claim 1, wherein The distance measuring unit (4) includes a laser (41) which is slidably connected with the base (2) through a distance measuring and transferring mechanism (42).

6. The terminal size detection apparatus according to claim 1, wherein The top end of the jig (3) is provided as an open end for taking and placing terminals, and a pressing plate (51) is arranged corresponding to the top end of the jig (3), the pressing plate (51) is driven by a pressing plate driving mechanism (52) to perform lifting action, and is used for tightly matching the terminals with the jig (3).