Quantitative tea carding machine
Through the design of vibration and covering mechanisms, the tea quantitative sorting machine effectively removes impurities and restricts the movement of tea leaves, solving the problems of tea leaf detachment and difficulty in removing impurities in existing equipment, thus improving the quality of tea processing and reducing waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-27
AI Technical Summary
Existing tea quantitative stripping machines are unable to effectively remove particulate impurities mixed in with tea leaves, and the tea leaves are prone to detaching from the equipment during the stripping process, resulting in decreased processing quality and waste.
The second servo motor in the vibration mechanism drives the oscillating block to rotate, and the vibrating rod transmission causes the sieve plate to vibrate to sieve the tea leaves. Combined with the third servo motor in the covering mechanism driving the threaded rod to rotate, the corrugated plate blocks the strip frame, restricting the movement of the tea leaves and preventing them from falling out.
It effectively removes impurities from tea leaves, improves processing quality, and reduces waste caused by tea leaves leaving the equipment.
Smart Images
Figure CN224038368U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea processing equipment technical field especially relates to a tea quantitative strip tidying machine. BACKGROUND
[0002] Tea quantitative strip tidying machine is a kind of tea after tea picking, fixation, rubbing and twisting etc., the tea of different shapes and sizes is arranged, it becomes strip that meets certain specification and appearance requirement, can promote the appearance quality of tea product.
[0003] However, the tea quantitative strip tidying machine on the market is not convenient for screening tea after strip processing, it is difficult to remove the mixed particle impurities in tea, resulting in the quality of processed tea is reduced, and since the strip machine works, tea will shake up, and the tea quantitative strip tidying machine on the market is not convenient for limiting the movement of tea, resulting in tea is easy to separate, causing waste.
[0004] Therefore, the tea quantitative strip tidying machine is provided by the person skilled in the art to solve the problems in the background art. UTILITY MODEL CONTENT
[0005] The utility model discloses a kind of tea quantitative strip tidying machines to solve the problems in the background art, and second servo motor in vibration mechanism drives wave block rotation, vibration rod transmission is passed, make sieve plate vibrate, it is convenient to remove the mixed particle impurities in tea, and third servo motor in covering mechanism drives screw rod rotation, so that moving block moves along with moving groove, drive bellows plate to shield strip frame, tea is not easy to separate.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A kind of tea quantitative strip tidying machine, including processing table, drive mechanism, vibration mechanism and covering mechanism, the inside of the processing table is provided with drive mechanism, the drive mechanism includes moving plate and link rod, the cavity of one side in the processing table is provided with first servo motor, the lower end of the processing table is provided with vibration mechanism, the vibration mechanism includes sieve plate and vibration rod, the upper end of the processing table is provided with covering mechanism, the covering mechanism includes bellows plate, the both sides of the outer wall of moving plate front end are rotatably connected with fixed frame, the outer wall of bellows plate front end is fixedly connected with fixed frame, the both sides of the upper end of fixed frame are provided with moving groove;
[0008] The inner wall of the rear end of the other side of the moving groove is provided with a third servo motor, the output shaft of the third servo motor is fixedly connected with a threaded rod, the front end of the threaded rod is rotatably connected with the inner wall of the front end of the moving groove, the outer wall of the rod body of the threaded rod is threadedly connected with a moving block, the lower ends of the two sides of the moving block are slidably connected with the moving groove, the rear end of the corrugated plate is fixedly connected with the moving block, the bottom surface in the fixed frame is fixedly connected with a strip arranging frame, and the two sides of the outer wall of the rear end of the processing table are fixedly connected with support frames.
[0009] Through the above technical scheme, the second servo motor drives the wave block to rotate below the processing table, the rear end of the vibration rod is attached to the wave block, and the front end of the vibration rod is attached to the sieve plate rotatably connected to the discharge frame, so that the rotating wave block can be transmitted through the vibration rod to make the sieve plate vibrate, facilitating the screening of tea leaves.
[0010] Further, the outer wall of the front end of the processing table is fixedly connected with a discharge frame, one side of the outer wall of the front end and the rear end of the sieve plate is rotatably connected with the inner wall of the discharge frame, the other side of the cavity in the processing table is provided with a second servo motor, the output shaft of the second servo motor penetrates the processing table and is fixedly connected with a wave block, the rear end of the vibration rod is attached to the wave block, the middle part of the outer wall of the rod body of the vibration rod is rotatably connected with the processing table, and the front end of the vibration rod is attached to the sieve plate.
[0011] Through the above technical scheme, the third servo motor drives the threaded rod to rotate, the threaded rod is threadedly connected with the moving block, so that the moving block can move along the moving groove formed in the fixed frame, driving the corrugated plate to shield the strip arranging frame, facilitating the restriction of the movement of tea leaves.
[0012] Further, the middle part of the other side of the outer wall of the processing table is fixedly connected with a PLC control panel, and the output shaft of the first servo motor penetrates the processing table and is fixedly connected with a rotating disc.
[0013] Through the above technical scheme, the PLC control panel fixedly connected on the processing table facilitates the operation of the staff to control the operation of the equipment, and the output shaft of the first servo motor is fixedly connected with the rotating disc, so that the staff can start the first servo motor to drive the rotating disc to rotate by using the PLC control panel.
[0014] Further, the front end and the rear end of the upper end of the processing table are both provided with a sliding groove, the front end and the rear end of the lower end of the two sides of the moving plate are both fixedly connected with a sliding block, and the sliding blocks are slidably connected with the sliding grooves.
[0015] Through the above technical scheme, the four sliding blocks fixedly connected with the lower end of the moving plate are slidably connected with the sliding grooves formed on the processing table, so that the moving plate can be driven to move back and forth above the processing table along the sliding grooves.
[0016] Further, the other side of the linkage rod is hingedly connected with the moving plate, and one side of the linkage rod is hingedly connected with the rotating disc;
[0017] Through the above technical scheme, one side of the linkage rod is hingedly connected with the rotating disc, and the other side is hingedly connected with the moving plate, so that the rotating rotating disc can be transmitted through the linkage rod, and the moving plate can move back and forth along the chute.
[0018] Further, the two sides of the outer wall of the front end of the fixed frame are hingedly connected with cover plates, the upper ends of the outer walls of the two sides of the cover plates are hingedly connected with connecting rods, and the lower ends of the connecting rods are hingedly connected with the moving plate.
[0019] Through the above technical scheme, the upper ends of the connecting rods are hingedly connected with the cover plates hingedly connected with the fixed frame, and the lower ends of the connecting rods are hingedly connected with the moving plate, so that when the fixed frame rotates and flips on the moving plate, the cover plates are opened by the connecting rods, and the tea in the tea strip frame can be slid out.
[0020] Further, the rear ends of the two sides of the upper end of the moving plate are hingedly connected with first air cylinders, and the output shafts of the first air cylinders are hingedly connected with the fixed frame.
[0021] Through the above technical scheme, the lower ends of the first air cylinders are hingedly connected with the moving plate, and the upper ends of the first air cylinders are hingedly connected with the fixed frame, so that the first air cylinders can drive the fixed frame to rotate on the moving plate, and the tea strip frame is in an inclined state.
[0022] Further, the middle part of the lower end of the support frame is hingedly connected with a second air cylinder, the output shaft of the second air cylinder is hingedly connected with a quantitative frame, and the outer walls of the two sides of the quantitative frame are rotatably connected with the support frame.
[0023] Through the above technical scheme, the rear end of the second air cylinder is hingedly connected with the support frame, and the front end of the second air cylinder is hingedly connected with the quantitative frame, so that the second air cylinder can drive the quantitative frame to rotate on the support frame, and the tea in the quantitative frame is poured on the tea strip frame.
[0024] The utility model has the following beneficial effects:
[0025] 1. The tea quantitative tea strip machine disclosed by the utility model drives the undulating block to rotate below the machining table through the second servo motor in the vibration mechanism, the rear end of the vibration rod is attached to the undulating block, and the front end of the vibration rod is attached to the sieve plate rotatably connected to the discharging frame, so that the rotating undulating block can be transmitted through the vibration rod to make the sieve plate vibrate, thereby facilitating the screening of the tea after the tea strip treatment, removing the mixed particles in the tea, and improving the quality of the processed tea.
[0026] 2. The utility model provides a kind of tea quantitative striping machine, third servo motor drive screw rod rotates in covering mechanism, utilize screw rod and moving block screw connection, so that moving block can be along the movement groove of fixed frame upper opening movement, drive corrugated board to carry out shading operation to striping frame, and then it is convenient to limit the movement of tea, make tea not easy to get out, reduce waste. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the main body structure schematic diagram of the utility model proposes a kind of tea quantitative striping machine;
[0028] Figure 2 It is the explosion drawing of the utility model proposes a kind of tea quantitative striping machine;
[0029] Figure 3 It is the shaft section view of the utility model proposes a kind of tea quantitative striping machine's processing platform, moving plate, fixed frame and discharge frame;
[0030] Figure 4 It is the shaft section view of the utility model proposes a kind of tea quantitative striping machine's processing platform, moving plate, striping frame and corrugated board;
[0031] Figure 5 It is Figure 3 Enlarged view of A in the middle.
[0032] Legend:
[0033] 1, processing platform;2, PLC control panel;3, sliding slot;4, sliding block;5, drive mechanism;501, moving plate;502, first servo motor;503, turntable;504, linkage rod;6, vibration mechanism;601, discharge frame;602, sieve plate;603, second servo motor;604, wave block;605, vibration rod;7, covering mechanism;701, fixed frame;702, movement groove;703, third servo motor;704, screw rod;705, moving block;706, corrugated board;707, striping frame;8, cover plate;9, connecting rod;10, first air cylinder;11, support frame;12, second air cylinder;13, quantitative frame. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0035] Refer toFigure 1 、 Figure 2 、 Figure 3 and Figure 4 A kind of tea rationing strip machine provided in the utility model, including processing table 1, drive mechanism 5, vibrating mechanism 6 and cover mechanism 7, the inside of processing table 1 is provided with drive mechanism 5, drive mechanism 5 includes moving plate 501 and linkage rod 504, the cavity of one side in the inside of processing table 1 is provided with first servo motor 502, the lower end of processing table 1 is provided with vibrating mechanism 6, vibrating mechanism 6 includes sieve plate 602 and vibrating rod 605, the upper end of processing table 1 is provided with cover mechanism 7, cover mechanism 7 includes corrugated plate 706, both sides of the outer wall of the front end of moving plate 501 are rotatably connected with fixed frame 701, the outer wall of the front end of corrugated plate 706 is fixedly connected with fixed frame 701, both sides of the upper end of fixed frame 701 are provided with moving groove 702;
[0036] The inner wall of the rear end of moving groove 702 on the other side is provided with third servo motor 703, the output shaft of third servo motor 703 is fixedly connected with threaded rod 704, the front end of threaded rod 704 is rotatably connected with the inner wall of the front end of moving groove 702, the outer wall of the stem of threaded rod 704 is screw-connected with moving block 705, both sides of the lower end of moving block 705 are slidably connected with moving groove 702, the rear end of corrugated plate 706 is fixedly connected with moving block 705, the bottom surface in the inside of fixed frame 701 is fixedly connected with striping frame 707, both sides of the outer wall of the rear end of processing table 1 are fixedly connected with support frame 11.
[0037] The middle part of the outer wall of the other side of the processing table 1 is fixedly connected with a PLC control panel 2, the output shaft of the first servo motor 502 penetrates the processing table 1 and is fixedly connected with a rotating disc 503, through the PLC control panel 2 fixedly connected on the processing table 1, it is convenient for the staff to control the operation of the equipment, and the output shaft of the first servo motor 502 is fixedly connected with the rotating disc 503, so that the staff can start the first servo motor 502 to drive the rotating disc 503 to rotate by using the PLC control panel 2, the front end and the rear end of the upper end of the processing table 1 are provided with a sliding groove 3, the front end and the rear end of the lower end of the two sides of the moving plate 501 are fixedly connected with a sliding block 4, the sliding block 4 is slidably connected with the sliding groove 3, by making the four sliding blocks 4 fixedly connected with the lower end of the moving plate 501 slide with the sliding groove 3 opened on the processing table 1, the moving plate 501 can be driven to move back and forth above the processing table 1 along the sliding groove 3, the other side of the connecting rod 504 is hingedly connected with the moving plate 501, one side of the connecting rod 504 is hingedly connected with the rotating disc 503, by hingedly connecting one side of the connecting rod 504 with the rotating disc 503 and the other side with the moving plate 501, the rotating rotating disc 503 can be transmitted through the connecting rod 504, so that the moving plate 501 can move back and forth along the sliding groove 3, the two sides of the front end outer wall of the fixed frame 701 are hingedly connected with a cover plate 8, the upper end of the two sides of the outer wall of the cover plate 8 is hingedly connected with a connecting rod 9, the lower end of the connecting rod 9 is hingedly connected with the moving plate 501, by hingedly connecting the upper end of the connecting rod 9 with the cover plate 8 hingedly connected on the fixed frame 701, and hingedly connecting the lower end of the connecting rod 9 with the moving plate 501, when the fixed frame 701 rotates and turns on the moving plate 501, the cover plate 8 is opened by the connecting rod 9, so that the tea in the strip arranging frame 707 can slide out, the rear end of the two sides of the upper end of the moving plate 501 is hingedly connected with a first air cylinder 10, the output shaft of the first air cylinder 10 is hingedly connected with the fixed frame 701, by hingedly connecting the lower end of the first air cylinder 10 with the moving plate 501, and hingedly connecting the upper end of the first air cylinder 10 with the fixed frame 701, the first air cylinder 10 can drive the fixed frame 701 to rotate on the moving plate 501, so that the strip arranging frame 707 presents an inclined state, the middle part of the lower end of the supporting frame 11 is hingedly connected with a second air cylinder 12, the output shaft of the second air cylinder 12 is hingedly connected with a quantitative frame 13, the outer wall of the two sides of the quantitative frame 13 is rotatably connected with the supporting frame 11, by hingedly connecting the rear end of the second air cylinder 12 with the supporting frame 11, and hingedly connecting the front end of the second air cylinder 12 with the quantitative frame 13, the quantitative frame 13 can be driven to rotate on the supporting frame 11 by the second air cylinder 12, so that the tea in the quantitative frame 13 is poured on the strip arranging frame 707.
[0038] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 5The outer wall of the front end and the rear end of the sieve plate 602 is rotatably connected to the inner wall of the discharging frame 601, a second servo motor 603 is arranged at the cavity on the other side of the inside of the processing table 1, the output shaft of the second servo motor 603 penetrates the processing table 1 and is fixedly connected with a fluctuation block 604, the rear end of a vibrating rod 605 is attached to the fluctuation block 604, the middle part of the outer wall of the rod body of the vibrating rod 605 is rotatably connected to the processing table 1, the front end of the vibrating rod 605 is attached to the sieve plate 602, the threaded rod 704 is driven to rotate by the third servo motor 703, the threaded connection between the threaded rod 704 and the moving block 705 enables the moving block 705 to move along the moving groove 702 formed in the fixed frame 701, the corrugated plate 706 drives the blocking operation of the strip processing frame 707, thereby facilitating the restriction of the movement of the tea leaves, preventing the tea leaves from being easily separated out, and reducing waste.
[0039] Working principle: when the tea quantitative strip processing machine is used, first, the staff powers the device by using an external power supply, then the staff starts the first servo motor 502 to drive the rotating disc 503 to rotate through the PLC control panel 2, drives through the connecting rod 504, and uses the sliding block 4 fixedly connected to the lower end of the moving plate 501 to slide with the sliding groove 3, so that the moving plate 501 drives the components above it to slowly move back and forth along the processing table 1;
[0040] Secondly, the staff uses the PLC control panel 2 to start the second air cylinder 12 to make the quantitative frame 13 pour the tea leaves inside to be processed into the strip processing frame 707, then uses the PLC control panel 2 to start the third servo motor 703 to drive the threaded rod 704 to rotate, so that the moving block 705 moves along the moving groove 702, drives the corrugated plate 706 to block the strip processing frame 707, and then increases the output power of the first servo motor 502 to make the moving plate 501 move faster;
[0041] Finally, under the condition that the moving plate 501 continuously moves back and forth, the staff uses the PLC control panel 2 to start the first air cylinder 10 to lift the fixed frame 701 from the moving plate 501, and at the same time, under the action of the connecting rod 9, the cover plate 8 is opened, so that the tea leaves can be discharged from the strip processing frame 707, then the staff uses the PLC control panel 2 to start the second servo motor 603 to drive the fluctuation block 604 to rotate, drives through the vibrating rod 605, makes the sieve plate 602 vibrate, screens the tea leaves processed by the strip processing, removes the granular impurities, and discharges along the sieve plate 602 with a certain slope from the discharging frame 601.
[0042] It should be pointed out finally that: the above only for the preferred specific embodiments of the present application, and is not used to limit the present application, although the present application is described in detail with reference to the foregoing specific embodiments, for the skilled in the art, it still can be modified to the technical solutions recorded in the foregoing each specific embodiment, or to the equivalent replacement of part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. A tea leaf metering and breaking machine comprising a processing table (1), a driving mechanism (5), a vibrating mechanism (6) and a covering mechanism (7), characterized in that: The inside of the processing table (1) is provided with a driving mechanism (5), the driving mechanism (5) comprises a moving plate (501) and a linkage rod (504), a first servo motor (502) is arranged at the cavity of one side of the inside of the processing table (1), a vibrating mechanism (6) is arranged at the lower end of the processing table (1), the vibrating mechanism (6) comprises a sieve plate (602) and a vibrating rod (605), a covering mechanism (7) is arranged at the upper end of the processing table (1), the covering mechanism (7) comprises a corrugated plate (706), both sides of the outer wall of the front end of the moving plate (501) are rotatably connected with fixed frames (701), the outer wall of the front end of the corrugated plate (706) is fixedly connected with the fixed frames (701), and the upper ends of both sides of the fixed frames (701) are provided with moving grooves (702). The inner wall of the rear end of the moving grooves (702) on the other side is provided with a third servo motor (703), the output shaft of the third servo motor (703) is fixedly connected with a threaded rod (704), the front end of the threaded rod (704) is rotatably connected with the inner wall of the front end of the moving groove (702), the outer wall of the rod body of the threaded rod (704) is threadedly connected with a moving block (705), both sides of the lower end of the moving block (705) are slidably connected with the moving groove (702), the rear end of the corrugated plate (706) is fixedly connected with the moving block (705), and the inner bottom surface of the fixed frame (701) is fixedly connected with a ribbon frame (707). The outer walls of both sides of the rear end of the processing table (1) are fixedly connected with support frames (11).
2. The tea rationing and striping machine according to claim 1, characterized in that: The outer wall of the front end of the processing table (1) is fixedly connected with a discharging frame (601), one side of the outer wall of the front end and the rear end of the sieve plate (602) is rotatably connected with the inner wall of the discharging frame (601), the cavity of the other side of the inside of the processing table (1) is provided with a second servo motor (603), the output shaft of the second servo motor (603) penetrates the processing table (1) and is fixedly connected with a fluctuation block (604), the rear end of the vibrating rod (605) is attached to the fluctuation block (604), and the middle part of the outer wall of the rod body of the vibrating rod (605) is rotatably connected with the processing table (1). The front end of the vibrating rod (605) is attached to the sieve plate (602).
3. The tea rationing and striping machine according to claim 1, characterized in that: The middle part of the outer wall of the other side of the processing table (1) is fixedly connected with a PLC control panel (2), and the output shaft of the first servo motor (502) penetrates the processing table (1) and is fixedly connected with a rotating disc (503).
4. The tea rationing and striping machine according to claim 1, characterized in that: The front end and the rear end of the upper end of the processing table (1) are provided with sliding grooves (3), and the front end and the rear end of both sides of the lower end of the moving plate (501) are fixedly connected with sliding blocks (4), and the sliding blocks (4) are slidably connected with the sliding grooves (3).
5. The tea rationing and striping machine according to claim 1, characterized in that: The other side of the linkage rod (504) is hingedly connected with the moving plate (501), and one side of the linkage rod (504) is hingedly connected with the rotating disc (503).
6. The tea rationing and striping machine according to claim 1, characterized in that: Both sides of the outer wall of the front end of the fixed frame (701) are hingedly connected with cover plates (8), the upper ends of the outer walls of both sides of the cover plates (8) are hingedly connected with connecting rods (9), and the lower ends of the connecting rods (9) are hingedly connected with the moving plate (501).
7. The tea rationing and striping machine according to claim 1, characterized in that: The rear end of both sides of the upper end of the moving plate (501) is hingedly connected with a first air cylinder (10), and the output shaft of the first air cylinder (10) is hingedly connected with a fixed frame (701).
8. The tea rationing and striping machine according to claim 1, characterized in that: The middle part of the lower end of the support frame (11) is hingedly connected with a second air cylinder (12), the output shaft of the second air cylinder (12) is hingedly connected with a fixed frame (13), and the outer wall of both sides of the fixed frame (13) is rotatably connected with the support frame (11).