Solid-liquid separation device for potassium nitrate production
By combining the design of bearings, separation cylinders, and drive motors with the use of a drying box, the problem of poor solid-liquid separation in potassium nitrate production has been solved, thereby improving the solid-liquid separation effect and increasing production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-27
AI Technical Summary
The existing potassium nitrate production equipment has poor solid-liquid separation effect, and solids tend to stick to the inner wall of the centrifuge, which affects the separation effect and production efficiency.
The system employs a combination of bearings, a separation cylinder, and a drive motor. The separation cylinder is rotated via gear meshing, and the solids are dried in conjunction with a drying chamber, thereby improving the separation effect and production efficiency.
This improved the solid-liquid separation effect, prevented solid adhesion, and enhanced the production quality and efficiency of potassium nitrate.
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Figure CN224040261U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the separation technical field, concretely is a kind of solid-liquid separation device for potassium nitrate production. BACKGROUND
[0002] Reagent grade potassium nitrate refers to high-purity potassium nitrate with a weight percentage of 98.5% or above. To prepare reagent grade potassium nitrate, the existing process is to dissolve raw materials, then evaporate, crystallize, wash, and perform solid-liquid separation, etc., to finally obtain the finished product. The solid-liquid separation is usually achieved by a centrifugal machine.
[0003] According to the search, the application with patent publication number CN118663430B discloses a solid-liquid separation device for reagent grade potassium nitrate production, which includes a shell and a liquid inlet pipe. A rotating drum with one open end is horizontally arranged in the shell. A filter screen is arranged on the side wall of the rotating drum. The rotating drum is connected with a hollow shaft. A piston rod is movably arranged in the hollow shaft along the radial direction. One end of the piston rod is connected with a pusher plate in the rotating drum. A distribution plate is coaxially arranged on the pusher plate. A liquid outlet pipe and a discharge pipe are arranged on the shell. This can reduce the probability of abnormal material pushing of the centrifugal machine and facilitate material discharge.
[0004] However, due to the arrangement of the centrifugal machine, the solid centrifuged out is easy to adhere to the inner wall of the centrifugal machine, resulting in unclean material discharge and affecting the solid-liquid separation effect. After solid-liquid separation, some water remains on the surface of the potassium nitrate solid, which affects the production effect of potassium nitrate solid.
[0005] Therefore, we propose a solid-liquid separation device for potassium nitrate production. CONTENT OF THE UTILITY MODEL
[0006] In view of the shortcomings of the prior art, the utility model provides a solid-liquid separation device for potassium nitrate production, which solves the problems of poor separation effect and poor production effect of the existing device.
[0007] To achieve the above purposes, the utility model realizes the following technical scheme: a solid-liquid separation device for potassium nitrate production, which includes a base. Opposite fixed frames A and B are fixedly installed on the top surface of the base.
[0008] The top surface of the fixed frame A and the fixed frame B is equipped with two groups of opposite bearings through the support, the top surface of the fixed frame A and the fixed frame B is equipped with the separate cylinder with the same specification, the outer wall of the separate cylinder is provided with the uniformly distributed filter holes, the left side of the separate cylinder is fixedly installed with the gear A, the left side of the gear A is fixedly installed with the fixed shaft with the same specification, the fixed shaft is in contact with and rotationally connected with the bearing, the right side of the separate cylinder is fixedly installed with the discharge pipe rotationally connected with the bearing, the left side of the fixed frame B is fixedly installed with the driving motor, the output end of the driving motor is equipped with the gear B engaged with the gear A.
[0009] The top surface of the base is fixedly installed with the opposite fixed plates, the rear side of the fixed plate is fixedly installed with the drying box, the rear side of the drying box is provided with the air inlet hole, the front side of the fixed plate is fixedly installed with the opposite and same specification exhaust plates, the front side of the exhaust plate is provided with the uniformly distributed air outlet holes.
[0010] Preferably, the top surface of the base is fixedly installed with the same specification collection box, so that the separated water can be collected.
[0011] Preferably, the front side of the collection box is equipped with the drain pipe, so that the water in the collection box can be discharged.
[0012] Preferably, the left side of the separate cylinder is fixedly installed with the L-shaped feeding pipe, so that the solid-liquid mixture can be injected into the separate cylinder.
[0013] Preferably, the outer wall of the fixed shaft is fixedly installed with the opposite limiting sleeves, so that the separate cylinder can be limited and prevented from moving left and right.
[0014] Preferably, the right side of the separate cylinder is funnel-shaped, and the discharge pipe is equipped with the valve, so that the potassium nitrate crystals in the separate cylinder can be discharged.
[0015] 1. The solid-liquid separation device for potassium nitrate production, through the setting of the bearing, the separate cylinder and the driving motor, the fixed shaft and the discharge pipe on the left and right sides of the separate cylinder are respectively placed on the bearing, then the driving motor drives the gear B to rotate, thereby driving the gear A and the separate cylinder to rotate through the meshing effect, the liquid in the separate cylinder is discharged through the filter holes, the solid in the separate cylinder keeps rotating and will not adhere to the inner wall, the separation effect is good, and the solid can be easily discharged later.
[0016] 2. Meanwhile, through the setting of the drying box and the air outlet hole, the drying box is started when separating, the drying box discharges the hot air through the air outlet hole, thereby drying the solid in the separate cylinder, and improving the production effect of potassium nitrate. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the bearing of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the drying oven of this utility model;
[0020] Figure 4 This is a schematic diagram of the separation cylinder of this utility model.
[0021] In the diagram: 1. Base; 2. Fixing frame A; 3. Fixing frame B; 4. Bearing; 5. Separating cylinder; 6. Filter hole; 7. Gear A; 8. Fixing shaft; 9. Discharge pipe; 10. Drive motor; 11. Gear B; 12. Fixing plate; 13. Drying box; 14. Air inlet; 15. Exhaust plate; 16. Exhaust hole; 17. Collection box; 18. Feed pipe; 19. Valve; 20. Limiting sleeve; 21. Drain pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1: As Figures 1-4 As shown: Two sets of bearings 4 in opposite positions are mounted on the top surfaces of fixed frames A2 and B3 via brackets. Separating cylinders 5 of compatible specifications are mounted on the top surfaces of fixed frames A2 and B3. Evenly distributed filter holes 6 are formed on the outer wall of the separating cylinder 5. A gear A7 is fixedly installed on the left side of the separating cylinder 5, and a fixed shaft 8 of compatible specifications is fixedly installed on the left side of the gear A7. The fixed shaft 8 is in contact with and rotatably connected to the bearings 4. A discharge pipe 9, rotatably connected to the bearings 4, is fixedly installed on the right side of the separating cylinder 5. A drive is fixedly installed on the left side of the fixed frame B3. The output end of the drive motor 10 is equipped with a gear B11 that meshes with gear A7. Through the arrangement of bearing 4, separation cylinder 5 and drive motor 10, the fixed shaft 8 and discharge pipe 9 on the left and right sides of separation cylinder 5 are placed on bearing 4 respectively. Then, drive motor 10 drives gear B11 to rotate, thereby driving gear A7 and separation cylinder 5 to rotate through meshing. The liquid in separation cylinder 5 is discharged through filter hole 6. The solid rotates continuously in separation cylinder 5 and will not stick to the inner wall, resulting in good separation effect and facilitating the discharge of solids later.
[0024] Example 2: As Figures 2-4The top surface of the base 1 is fixedly provided with opposite fixed plates 12, the rear side of the fixed plate 12 is fixedly provided with a drying box 13, the rear side of the drying box 13 is provided with an air inlet hole 14, the front side of the fixed plate 12 is fixedly provided with opposite and specification-matched air exhaust plates 15, the front side of the air exhaust plate 15 is provided with uniformly distributed air exhaust holes 16, through the setting of the drying box 13 and the air exhaust hole 16, the drying box 13 is started when separating, and hot air is discharged through the air exhaust hole 16, so that the solid in the separation cylinder 5 is dried, and the production effect of potassium nitrate is improved.
[0025] Embodiment 3: as Figures 2-3 The top surface of the base 1 is fixedly provided with a specification-matched collection box 17, so that the separated water can be collected.
[0026] The working principle and use process of the utility model are as follows: when the device needs to work, the fixed shaft 8 and the discharge pipe 9 on the left and right sides of the separation cylinder 5 are respectively placed on the bearing 4, then the driving motor 10 drives the gear B 11 to rotate, so that the gear A 7 and the separation cylinder 5 are driven to rotate through the meshing effect, the liquid in the separation cylinder 5 is discharged through the filter hole 6, the solid in the separation cylinder 5 rotates without stopping and cannot be adhered to the inner wall, the separation effect is good, the solid can be conveniently discharged in the later period, and the drying box 13 is started when separating, hot air is discharged through the air exhaust hole 16, so that the solid in the separation cylinder 5 is dried, and the production effect of potassium nitrate is improved.
[0027] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, for those skilled in the art, obviously, the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any figure mark in the claims should not be regarded as limiting the involved claims.
[0028] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A solid-liquid separation device for potassium nitrate production, comprising a base (1), wherein a fixed frame A (2) and a fixed frame B (3) are fixedly installed on the top surface of the base (1) in opposite positions. Its features are: The top surfaces of the fixed frame A (2) and fixed frame B (3) are fitted with two sets of bearings (4) in opposite positions via brackets. The top surfaces of the fixed frame A (2) and fixed frame B (3) are fitted with a separation cylinder (5) of the same specification. The outer wall of the separation cylinder (5) is provided with evenly distributed filter holes (6). The left side of the separation cylinder (5) is fixedly installed with a gear A (7). The left side of the gear A (7) is fixedly installed with a fixed shaft (8) of the same specification. The fixed shaft (8) is in contact with the bearing (4) and is rotatably connected. The right side of the separation cylinder (5) is fixedly installed with a discharge pipe (9) rotatably connected to the bearing (4). The left side of the fixed frame B (3) is fixedly installed with a drive motor (10). The output end of the drive motor (10) is fitted with a gear B (11) that meshes with the gear A (7). The top surface of the base (1) is fixedly installed with a fixed plate (12) in a relatively opposite position. A drying box (13) is fixedly installed on the rear side of the fixed plate (12). An air inlet (14) is opened on the rear side of the drying box (13). An exhaust plate (15) with a relatively opposite position and matching specifications is fixedly installed on the front side of the fixed plate (12). An exhaust hole (16) is evenly distributed on the front side of the exhaust plate (15).
2. The solid-liquid separation device for potassium nitrate production according to claim 1, characterized in that: A collection box (17) of the same specifications is fixedly installed on the top surface of the base (1).
3. The solid-liquid separation device for potassium nitrate production according to claim 2, characterized in that: The front side of the collection box (17) is equipped with a drain pipe (21).
4. The solid-liquid separation device for potassium nitrate production according to claim 1, characterized in that: An L-shaped feed pipe (18) is fixedly installed on the left side of the separator (5).
5. A solid-liquid separation device for potassium nitrate production according to claim 1, characterized in that: Two sets of opposing limiting sleeves (20) are fixedly installed on the outer wall of the fixed shaft (8).
6. A solid-liquid separation device for potassium nitrate production according to claim 1, characterized in that: The right side of the separator (5) is funnel-shaped, and the discharge pipe (9) is equipped with a valve (19).
Citation Information
Patent Citations
A solid-liquid separation device for producing reagent-grade potassium nitrate
CN118663430B