Coating dilution equipment for coating production
By employing a U-shaped frame, drive assembly, and diluent delivery assembly in the paint dilution equipment, uniform mixing of paint and diluent is achieved, solving the problem of uneven mixing in existing equipment and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-27
AI Technical Summary
When processing large quantities of paint, existing paint dilution equipment tends to have the diluent float on top of the paint, resulting in uneven mixing, wasting a lot of time and energy, and affecting production efficiency and product quality.
A paint dilution device was designed, which adopts a U-shaped frame structure and has an internal drive component and a diluent delivery component. The diluent is evenly sprayed into the paint through a nozzle, and is stirred by multiple stirring frames and stirring rods. The motor drives the rotating shaft and gear meshing transmission to ensure efficient rotation of the dilution tank and achieve full mixing of paint and diluent.
It improves the uniformity of paint dilution, shortens mixing time, reduces energy consumption, and enhances production efficiency and product quality.
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Figure CN224040687U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to paint dilution technical field especially relates to a paint dilution equipment for paint production. BACKGROUND
[0002] In the paint production process, the dilution of paint is a key link, and its dilution effect directly affects the final quality and use performance of paint. At present, there are various types of paint dilution equipment on the market.
[0003] The existing dilution equipment is usually first poured into the dilution container, and then the dilution liquid is added when working. However, when dealing with a large amount of paint, this operation method exposes obvious disadvantages. Due to the density difference between the dilution liquid and the paint and other factors, the dilution liquid often floats on the upper layer of the paint. In the stirring process, a large amount of time and energy is needed to make the upper and lower layers fully mixed and uniform, which greatly reduces the production efficiency. Moreover, even if the stirring is carried out for a long time, it is difficult to avoid the problem that part of the paint located in the deep layer cannot be completely mixed and diluted with the dilution liquid, which not only leads to uneven quality of the paint, but also may cause problems such as poor brushing effect, uneven color, inconsistent drying speed, etc. in actual use, which seriously affects the product quality and user experience, and has a negative impact on the market competitiveness of paint production enterprises. SUMMARY
[0004] The utility model aims at providing a paint dilution equipment for paint production to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, which comprises a U-shaped frame, a driving assembly is arranged in the U-shaped frame, a diluent conveying assembly is further arranged in the U-shaped frame, the diluent conveying assembly is located above the driving assembly, a dilution barrel is movably arranged on the diluent conveying assembly, and the dilution barrel is drivingly connected with the driving assembly.
[0006] As preferred in the utility model, one side of the U-shaped frame is provided with a mounting plate, the diluent conveying assembly comprises a conveying pipe, the conveying pipe is arranged in the U-shaped frame, a plurality of pairs of nozzles are arranged on the conveying pipe, a pump body is arranged on the mounting plate, and the output end of the pump body is connected with one end of the conveying pipe through an L-shaped pipe.
[0007] As the utility model is preferred, the dilution bucket is movably arranged on the delivery pipe through a pair of sealing bearings, a plurality of hinges are movably arranged on the dilution bucket to form an opening and closing door, a handle is arranged on the top of the opening and closing door, a sealing rubber strip is arranged on the four walls of the opening and closing door, a plurality of first positioning blocks are arranged on the opening and closing door, a plurality of second positioning blocks are arranged on the outer wall of the dilution bucket corresponding to the positions of the plurality of first positioning blocks, the plurality of first positioning blocks and the plurality of second positioning blocks are connected through a screw rod, and the screw rod is fixed through a nut.
[0008] A plurality of stirring frames are arranged on the inner wall of the dilution bucket, a plurality of stirring rods are arranged in the stirring frames at equal intervals, a plurality of pairs of stirring claws are arranged on each stirring rod, two circles of transmission teeth are symmetrically arranged on the outer wall of the dilution bucket, and two wheel tracks are also symmetrically arranged on the outer wall of the dilution bucket.
[0009] As the utility model is preferred, the driving assembly comprises a rotating shaft, the rotating shaft is movably arranged in the U-shaped frame through a pair of bearing seats, a mounting frame is arranged on one side of the U-shaped frame, a motor is arranged on the mounting frame, the transmission end of the motor is connected with one end of the rotating shaft through a shaft coupling, a pair of gears are arranged on the rotating shaft, the two gears are respectively connected with the two circles of transmission teeth in meshing mode, and a pair of rollers are also arranged on the rotating shaft.
[0010] As the utility model is preferred, a plurality of friction lines are arranged on the rollers.
[0011] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:
[0012] 1、The utility model discloses a plurality of stirring frames are arranged on the inner wall of the dilution bucket, a plurality of stirring rods are arranged in the stirring frames at equal intervals, a plurality of pairs of stirring claws are arranged on each stirring rod, when the dilution bucket is rotated under the driving of the driving assembly, the stirring structure can be deeply arranged in the paint, and the paint is stirred from multiple angles, meanwhile, the dilution liquid is uniformly sprayed into the paint through the plurality of nozzles on the delivery pipe, the dilution liquid is prevented from being concentrated in the upper layer, the paint and the dilution liquid can be fully mixed, the problem that part of the deep layer paint cannot be fully mixed and diluted is solved, and the uniformity of paint dilution is greatly improved.
[0013] 2, the utility model discloses a drive assembly is set up, make dilution bucket can rotate fast and stably, motor drives the shaft through the shaft coupling, the gear on the shaft is engaged with the transmission teeth of dilution bucket outer wall, the gyro wheel rotates in the wheel path, and this kind of cooperative operation mode guarantees the efficient rotation of dilution bucket, and the stirring structure is stirred to paint while dilution bucket is rotating, and the mixing speed of paint and diluent is accelerated, compared with traditional equipment, diluent and paint can be preliminarily mixed after long time stirring, and the device greatly shortens the time required for mixing, improves production efficiency, reduces energy consumption, improves the production benefit of enterprise. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the overall structure schematic diagram of the utility model;
[0015] Figure 2 It is the structure schematic diagram when the utility model's U-shaped frame and drive assembly are assembled;
[0016] Figure 3 The drive assembly structure schematic diagram of the utility model;
[0017] Figure 4 The diluent delivery assembly structure schematic diagram of the utility model;
[0018] Figure 5 The dilution bucket structure schematic diagram of the utility model;
[0019] Figure 6 It is Figure 5 The enlarged view of A in Fig. 1;
[0020] Figure 7 It is the opening and closing cover structure schematic diagram of the utility model;
[0021] Figure 8 It is the dilution bucket side surface section display drawing of the utility model;
[0022] Figure 9 It is the stirring frame structure schematic diagram of the utility model.
[0023] Fig. 1, mounting plate 10, mounting bracket 11, drive assembly 2, shaft 20, bearing seat 21, gear 22, gyro wheel 23, friction line 24, motor 25, shaft coupling 26, diluent delivery assembly 3, delivery pipe 30, nozzle 31, pump body 32, L-shaped pipe 33, dilution bucket 4, sealing bearing 40, transmission teeth 41, wheel path 42, hinge 43, opening and closing door 44, handle 45, first positioning block 46, second positioning block 47, screw rod 48, nut 49, sealing rubber strip 410, stirring frame 411, stirring rod 412, stirring claw 413, of the utility model are shown in the accompanying drawings. DETAILED DESCRIPTION
[0024] To make the purpose, technical scheme and advantages of the present application more clear, specific embodiments will be described below in conjunction with the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present application. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application.
[0025] As shown in Figure 1 - Figure 9 The present application provides a paint dilution equipment for paint production, which comprises a U-shaped frame 1 serving as the support main body of the entire equipment, a driving assembly 2 and a diluent delivery assembly 3 being arranged inside the U-shaped frame 1, and the diluent delivery assembly 3 being located above the driving assembly 2, a dilution barrel 4 being movably mounted on the diluent delivery assembly 3, and the dilution barrel 4 being drivingly connected with the driving assembly 2, so as to form a complete paint dilution working system.
[0026] An installation plate 10 is fixedly installed on one side of the U-shaped frame 1, and the diluent delivery assembly 3 mainly comprises a delivery pipe 30 and a pump body 32, the delivery pipe 30 being stably arranged inside the U-shaped frame 1, a plurality of nozzles 31 being arranged in pairs on the delivery pipe 30 at certain intervals, the nozzles 31 being the key outlets for uniformly spraying the diluent into the paint, and the pump body 32 being installed on the installation plate 10, with its output end being tightly connected with one end of the delivery pipe 30 through an L-shaped pipe 33, so as to realize the delivery of the diluent from the pump body 32 to the delivery pipe 30, and then to the paint in the dilution barrel 4 through the nozzles 31.
[0027] The dilution barrel 4 is movably sleeved on the delivery pipe 30 through a pair of sealing bearings 40, which not only ensures the flexible rotation of the dilution barrel 4 relative to the delivery pipe 30, but also ensures the sealing property of the connection part to prevent the paint or the diluent from leaking, a plurality of hinges 43 being movably installed on the dilution barrel 4, an opening and closing door 44 being installed on the dilution barrel 4, a handle 45 being arranged on the top of the opening and closing door 44 for facilitating the operation of the staff, a sealing rubber strip 410 being installed on the four walls of the opening and closing door 44 to further enhance the sealing property of the barrel body, a plurality of first positioning blocks 46 being arranged on the opening and closing door 44, a plurality of second positioning blocks 47 being arranged at the corresponding positions on the outer wall of the dilution barrel 4, the first positioning blocks 46 and the second positioning blocks 47 being connected through a screw rod 48 and being fixed by a nut 49, so that the opening and closing door 44 is more firmly closed.
[0028] A plurality of stirring frames 411 are installed on the inner wall of the dilution barrel 4, a plurality of stirring rods 412 are distributed at equal intervals in each stirring frame 411, and a pair of stirring claws 413 are arranged on each stirring rod 412. These stirring structures can fully stir the paint when the dilution barrel 4 rotates. Two circles of transmission teeth 41 and two wheelways 42 are symmetrically arranged on the outer wall of the dilution barrel 4. The transmission teeth 41 are used to mesh with the gear 22 of the driving assembly 2 for transmission, and the wheelway 42 cooperates with the roller 23 of the driving assembly 2 to operate.
[0029] The core component of the driving assembly 2 is the rotating shaft 20, which is movably installed in the U-shaped frame 1 through a pair of bearing seats 21, so as to ensure smooth rotation of the rotating shaft 20. An installation frame 11 is installed on one side of the U-shaped frame 1, and a motor 25 is fixed on the installation frame 11. The transmission end of the motor 25 is precisely connected with one end of the rotating shaft 20 through a shaft coupling 26, so as to ensure that the power of the motor 25 can be efficiently transmitted to the rotating shaft 20. A pair of gears 22 and a pair of rollers 23 are installed on the rotating shaft 20. The two gears 22 are respectively tightly meshed with the two circles of transmission teeth 41 on the outer wall of the dilution barrel 4. When the rotating shaft 20 rotates, the gears 22 drive the transmission teeth 41, so that the dilution barrel 4 rotates. The two rollers 23 are respectively arranged in the two wheelways 42 on the outer wall of the dilution barrel 4. A plurality of friction patterns 24 are arranged on the roller 23, which increases the friction between the roller 23 and the wheelway 42, so that the roller 23 rotates more stably in the wheelway 42, further ensuring the stability of the rotation of the dilution barrel 4.
[0030] In the use of the device, the operator first needs to open the opening and closing door 44, and then smoothly loads the paint into the dilution barrel 4. After filling, the opening and closing door 44 is closed, the screw rod 48 passes through a plurality of pairs of first positioning blocks 46 and second positioning blocks 47 respectively, and the nut 49 is fixed at both ends of the screw rod 48, so as to tightly close the opening and closing door 44. Then the motor 25 is started, and the motor 25 starts to operate, and the output power drives the rotating shaft 20 to rotate at high speed. Since the rotating shaft 20 is stably connected with the two gears 22 and the two rollers 23, the two gears 22 and the two rollers 23 will also start to rotate synchronously under the driving of the rotating shaft 20. In this process, the gear 22 meshes with the transmission tooth 41 to transmit power through the tooth shape, and the roller 23 rubs with the inner wall of the wheelway 42 through the friction pattern 24. The coordinated operation of the gear 22 and the roller 23 finally drives the dilution barrel 4 to rotate. Thus, the operation preparation of the device is completed.
[0031] Subsequently, the operator opens the pump body 32, the pump body 32 starts to work, the diluent prepared in advance is sucked into the delivery pipe 30 by suction, the diluent is uniformly sprayed into the paint from the nozzles 31, and the several stirring frames 411 and stirring rods 412 installed in the dilution barrel 4 are also operated synchronously during the continuous rotation of the dilution barrel 4. Under the combined action of the centrifugal force of the rotation of the dilution barrel 4 and the self motion, they can uniformly stir the paint in all directions, so that the paint and the sprayed diluent are fully mixed, thereby achieving the ideal dilution effect.
[0032] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. A paint dilution device for paint production, comprising a U-shaped frame (1), characterized in that: The U-shaped frame (1) is provided with a drive assembly (2) and a diluent delivery assembly (3). The diluent delivery assembly (3) is located above the drive assembly (2). A dilution tank (4) is movably disposed on the diluent delivery assembly (3). The dilution tank (4) is drivenly connected to the drive assembly (2).
2. The paint dilution equipment for paint production according to claim 1, characterized in that: The U-shaped frame (1) is provided with a mounting plate (10) on one side. The diluent delivery assembly (3) includes a delivery pipe (30), which is located inside the U-shaped frame (1) and has several pairs of nozzles (31). The mounting plate (10) is provided with a pump body (32), and the output end of the pump body (32) is connected to one end of the delivery pipe (30) through an L-shaped pipe (33).
3. The paint dilution equipment for paint production according to claim 2, characterized in that: The dilution tank (4) is movably mounted on the conveying pipe (30) via a pair of sealed bearings (40). The dilution tank (4) is movably mounted with an opening and closing door (44) via several hinges (43). The opening and closing door (44) is provided with a handle (45) at the top. Sealing strips (410) are provided on the four walls of the opening and closing door (44). Several first positioning blocks (46) are provided on the opening and closing door (44). Several second positioning blocks (47) are provided on the outer wall of the dilution tank (4) at positions corresponding to the several first positioning blocks (46). The several first positioning blocks (46) and the several second positioning blocks (47) are connected by screws (48), and the screws (48) are fixed by nuts (49). The inner wall of the dilution tank (4) is provided with several stirring frames (411), and several stirring rods (412) are arranged at equal intervals in each stirring frame (411). Each stirring rod (412) is provided with several pairs of stirring claws (413). Two rings of transmission teeth (41) are symmetrically arranged on the outer wall of the dilution tank (4), and two wheel tracks (42) are also symmetrically arranged on the outer wall of the dilution tank (4).
4. The paint dilution equipment for paint production according to claim 3, characterized in that: The drive assembly (2) includes a rotating shaft (20), which is movably mounted in a U-shaped frame (1) via a pair of bearing seats (21). A mounting frame (11) is provided on one side of the U-shaped frame (1), and a motor (25) is provided on the mounting frame (11). The transmission end of the motor (25) is connected to one end of the rotating shaft (20) via a coupling (26). A pair of gears (22) are provided on the rotating shaft (20), and the two gears (22) are respectively meshed with two rings of transmission teeth (41). A pair of rollers (23) are also provided on the rotating shaft (20), and the two rollers (23) are respectively located in two wheel tracks (42).
5. A paint dilution device for paint production according to claim 4, characterized in that: The roller (23) has several friction patterns (24).