Tool and five-axis CNC machining system

Abstract

The utility model relates to the technical field of tools, in particular to a tool and a five-axis CNC machining system. The tool comprises a base, a mounting structure and a plurality of clamping structures. The mounting structure is arranged on the base; the multiple clamping structures are arranged on the outer side wall of the mounting structure, and mounting grooves are formed in the clamping structures; the clamping structure comprises a first clamping plate and a second clamping plate. The first clamping plate is arranged on the first side of the mounting groove; the second clamping plate is arranged on the second side of the mounting groove away from the first clamping plate. According to the utility model, the mounting structure is arranged on the base, so that the mounting of a plurality of clamping structures is realized, a workpiece is lifted, and collision in the machining process is avoided; a workpiece is positioned and clamped through a mounting groove, a first clamping plate and a second clamping plate in the clamping structure, and stable clamping of the workpiece is guaranteed; by arranging the multiple clamping structures, clamping of multiple workpieces is achieved, the frequency of manual workpiece clamping is reduced, the machine tool downtime is shortened, the machine tool utilization rate is increased, and the machining efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to tooling technical field especially relates to a tooling and five -axis CNC processing system. BACKGROUND

[0002] In the end cutting nippers product five -axis CNC processing, existing tooling can only clamp single product, and the purpose of this clamping mode is to avoid the collision between the tool handle or the main shaft and the product in the five -axis linkage processing process, and only single product can be clamped each time when processing the product.

[0003] The above-mentioned clamping mode has the following two defects:

[0004] 1, only one product can be clamped each time, and the product blank needs to be disassembled and the product needs to be installed once each time when processing one product, so the work efficiency is low, and the labor cost is high;

[0005] 2, multiple processing tools are needed for each part processing, and the used tools need to be adjusted and used one by one from the tool magazine when processing single product, so the processing efficiency is low.

[0006] Therefore, how to reduce the frequency of manual clamping of product blanks, reduce the machine downtime, reduce the tool changing speed when processing products, improve the utilization rate of machine tools and improve the processing efficiency is the problem to be solved at present. INVENTION CONTENTS

[0007] The utility model provides a tooling and five -axis CNC processing system to solve the low work efficiency and high labor cost defects of existing technology that only one product can be clamped each time.

[0008] The utility model provides a tooling, which comprises:

[0009] A base;

[0010] An installation structure is arranged on the base;

[0011] A plurality of clamping structures are arranged on the outer side wall of the installation structure, an installation groove is formed on the clamping structure for installing a workpiece, and the clamping structure comprises:

[0012] A first clamping plate is arranged on the first side of the installation groove;

[0013] A second clamping plate is arranged on the side of the installation groove away from the first clamping plate, and the installation groove, the first clamping plate and the second clamping plate are used for positioning and clamping the workpiece.

[0014] According to the tooling provided by the utility model, the installation structure comprises:

[0015] The clamping structure is arranged on the outer side wall of the mounting plate.

[0016] An adapter plate is arranged on the mounting plate and protrudes from the mounting plate in a direction away from the base, and the adapter plate is detachably connected with the base.

[0017] The tooling device further comprises:

[0018] A first fastener is arranged on the mounting plate and has a first through hole, and a first matching hole is arranged on the base, and the first fastener is used for sequentially penetrating through the first through hole and the first matching hole, so that the mounting plate is detachably arranged on the base.

[0019] The tooling device further comprises:

[0020] A second fastener is arranged on the adapter plate and has a second through hole, and a second matching hole is arranged on the base, and the second fastener is used for sequentially penetrating through the second through hole and the second matching hole, so that the adapter plate is detachably arranged on the base.

[0021] The tooling device further comprises:

[0022] A hoisting structure is arranged on the mounting plate.

[0023] The tooling device further comprises:

[0024] A plurality of third fasteners are arranged on the clamping structure and have third through holes, and a plurality of third matching holes are arranged on the outer side wall of the mounting structure, and the third fasteners are used for sequentially penetrating through the third through holes and the third matching holes, so that the clamping structure is detachably arranged on the mounting structure.

[0025] The clamping structure further comprises:

[0026] A third clamping plate;

[0027] A fourth clamping plate is arranged opposite to the third clamping plate to form the mounting groove, and the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate are used for positioning and clamping the workpiece.

[0028] The inner walls of the first clamping plate and the second clamping plate are arc-shaped inner walls, and the inner walls of the third clamping plate and the fourth clamping plate are flat inner walls.

[0029] The utility model further provides a five-axis CNC machining system, which comprises the tooling device in the above-mentioned embodiments.

[0030] The five-axis CNC machining system further comprises a rotating table, and the base of the tooling is arranged on the rotating table.

[0031] The rotating table, and the base of the tooling is arranged on the rotating table.

[0032] The tooling provided by the utility model comprises a base, a mounting structure and a plurality of clamping structures. The mounting structure is arranged on the base; the plurality of clamping structures are all arranged on the outer side wall of the mounting structure, the clamping structure is formed with a mounting groove for mounting a workpiece, and the clamping structure comprises a first clamping plate and a second clamping plate. The first clamping plate is arranged on the first side of the mounting groove; the second clamping plate is arranged on the second side of the mounting groove away from the first clamping plate, and the mounting groove, the first clamping plate and the second clamping plate are used for positioning and clamping the workpiece. The tooling provided by the utility model realizes the mounting of the plurality of clamping structures by arranging the mounting structure on the base, the workpiece is lifted to avoid collision in the machining process, the positioning and clamping of the workpiece by the mounting groove, the first clamping plate and the second clamping plate in the clamping structure ensure the stable clamping of the workpiece, the plurality of workpieces are clamped by arranging the plurality of clamping structures, the frequency of manually clamping the workpiece is reduced, the machine tool downtime is reduced, the machine tool utilization rate is improved, and the machining efficiency is improved.

[0033] Further, the five-axis CNC machining system provided by the utility model has the same advantages as above because it comprises the tooling in the above-mentioned embodiments of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical scheme in the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating labor.

[0035] Figure 1 It is the structure schematic view of the tooling provided in one of the embodiments of the utility model.

[0036] Figure 2 It is the sectional view of the tooling provided in one of the embodiments of the utility model.

[0037] Figure 3 It is the first perspective structure schematic view of the clamping structure provided in one of the embodiments of the utility model.

[0038] Figure 4 It is the second perspective structure schematic view of the clamping structure provided in one of the embodiments of the utility model.

[0039] Figure 5 It is the sectional view of the clamping structure provided in one of the embodiments of the utility model.

[0040] Reference signs:

[0041] 1: base; 2: mounting plate; 3: adapter plate; 4: clamping structure; 5: workpiece; 6: hoisting structure; 7: first fastener; 8: second fastener; 9: third fastener; 41: first clamping plate; 42: second clamping plate; 43: third clamping plate; 44: fourth clamping plate. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the utility model will be described clearly and completely below in combination with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0043] In the description of the present embodiment, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present embodiment and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present embodiment.

[0044] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present embodiment, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0045] In the present embodiment, unless otherwise specifically specified and limited, the terms "arrangement", "installation", "connection", "connection", "fixation" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present embodiment can be understood according to the specific circumstances.

[0046] In the embodiments of the utility model, unless there are explicit provisions and limitations, the first feature is "on" or "under" the second feature, which can be direct contact of the first and second features, or indirect contact of the first and second features through an intermediate medium. Moreover, the first feature can be directly above or obliquely above the second feature, or it can only mean that the horizontal height of the first feature is higher than that of the second feature. The first feature can be directly below or obliquely below the second feature, or it can only mean that the horizontal height of the first feature is less than that of the second feature.

[0047] The utility model discloses a tool. The tool comprises a base 1, a mounting structure and a plurality of clamping structures 4. Figures 1-5 The utility model discloses a tool. The tool comprises a base 1, a mounting structure and a plurality of clamping structures 4.

[0048] The mounting structure is arranged on the base 1, and the plurality of clamping structures 4 are arranged on the outer side wall of the mounting structure.

[0049] The first clamping plate 41 is arranged on the first side of the mounting groove, and the second clamping plate 42 is arranged on the second side of the mounting groove away from the first clamping plate 41.

[0050] Specifically, the upper part of the base 1 is used for assembling the mounting structure and the clamping structure 4, and the bottom of the base 1 is fixed on the C-axis rotary table of the machine tool.

[0051] The mounting structure is used for lifting the workpiece 5 to avoid collision between the spindle component or the tool shank and the A-axis rotary table during machining, and is also used for connecting the base 1 and the clamping structure 4 as the mounting surface of the clamping structure 4.

[0052] Preferably, the mounting structure can adopt a plate.

[0053] The clamping structure 4 is provided with a plurality of mounting grooves for mounting the workpiece 5. Figure 1 In the embodiment shown in the figure, 48 clamping structures 4 are arranged on one mounting structure, which can simultaneously position and clamp 48 workpieces 5.

[0054] Further, the mounting groove, the first clamping plate 41 and the second clamping plate 42 form a profiling structure matched with the workpiece 5, the workpiece 5 is fitted and embedded into the mounting groove, the workpiece 5 is tightly fitted to achieve the positioning and clamping effect. After the workpiece 5 is installed, it can be fixed on the clamping structure 4 through the locking screw,

[0055] Taking the vice tool as an example, in the product machining process, the machine tool realizes the machining of the product through the rotation of the C shaft and the swing angle of the A shaft, and the collision between the tool handle and the product and other components is avoided through the linkage machining of the A shaft and the C shaft. Since the tool clamps 48 products at a time, each machining tool is adjusted from the tool magazine to machine 48 products at a time, the tool changing time is reduced, and the efficiency is improved.

[0056] The utility model provides a kind of tooling, it includes: base 1, mounting structure and multiple clamping structures 4.Mounting structure is located on base 1;Multiple clamping structures 4 are all located on the outer side wall of mounting structure, and mounting groove is formed on clamping structure 4, for installing workpiece 5, and clamping structure 4 includes: first clamping plate 41 and second clamping plate 42.First clamping plate 41 is located on the first side of mounting groove;Second clamping plate 42 is located on the second side of mounting groove away from first clamping plate 41, and mounting groove, first clamping plate 41 and second clamping plate 42 are used for positioning and clamping workpiece 5.The utility model provides a kind of tooling, by setting mounting structure on base 1, the installation of multiple clamping structures 4 is realized, and workpiece 5 is lifted, to avoid collision in machining process;Through the positioning and clamping of workpiece 5 by mounting groove, first clamping plate 41 and second clamping plate 42 in clamping structure 4, workpiece 5 is stably clamped;By setting multiple clamping structures 4, multiple workpiece 5 clamping is realized, reduce the frequency of manual clamping workpiece 5, reduce machine downtime, improve machine utilization, improve machining efficiency.

[0057] In one embodiment of the utility model, the mounting structure includes: mounting plate 2 and adapter plate 3. Wherein, mounting plate 2 clamping structure 4 is located on the outer side wall of mounting plate 2;Adapter plate 3 is located on mounting plate 2 and protrudes from mounting plate 2 in the direction away from base 1, and adapter plate 3 is detachably connected with base 1.

[0058] In the above embodiment, adapter plate 3 is located on the top of mounting plate 2, and adapter plate 3 and mounting plate 2 can be separately installed or can be an integral structure, and mounting plate 2 is detachably connected with base 1 through adapter plate 3. Mounting plate 2 is used for mounting multiple clamping structures 4 on its outer side wall, and adapter plate 3 can lift the product when it is connected with the upper structure to avoid collision between spindle components or tool handle and A-axis turntable during machining process, and also realizes the detachable connection between mounting plate 2 and base 1.

[0059] In one of the embodiments of the utility model, the tool further comprises: first fastener 7, first through hole is formed on mounting plate 2, first cooperation hole is formed on base 1, first fastener 7 is used to pass through first through hole and first cooperation hole in sequence, so that mounting plate 2 is detachably arranged on base 1.

[0060] In the above embodiment, through first fastener 7 passes through first through hole and first cooperation hole, the detachable connection of mounting plate 2 and base 1 is realized.

[0061] In one of the embodiments of the utility model, the tool further comprises: second fastener 8, second through hole is formed on adapter plate 3, second cooperation hole is formed on base 1, second fastener 8 is used to pass through second through hole and second cooperation hole in sequence, so that adapter plate 3 is detachably arranged on base 1.

[0062] In the above embodiment, through second fastener 8 passes through second through hole and second cooperation hole, the detachable connection of adapter plate 3 and base 1 is realized.

[0063] In one of the embodiments of the utility model, the tool further comprises: hoisting structure 6, which is arranged on mounting plate 2. Preferably, hoisting structure 6 can adopt a lifting ring, and the entire tool can be lifted through the lifting ring.

[0064] In one of the embodiments of the utility model, the tool further comprises: a plurality of third fasteners 9, third through holes are formed on clamping structure 4, a plurality of third cooperation holes are formed on the outer side wall of the mounting structure, and the third fasteners 9 are used to pass through the third through holes and the third cooperation holes in sequence to detachably arrange the clamping structure 4 on the mounting structure.

[0065] In the above embodiment, through third fastener 9 passes through third through hole and third cooperation hole, the detachable connection of clamping structure 4 and mounting structure is realized. Specifically, mounting plate 2 is a rectangular plate, and a plurality of third cooperation holes are formed on the four outer side walls thereof, and the detachable clamping structure 4 is realized through third fastener 9.

[0066] In one of the embodiments of the utility model, the clamping structure 4 further includes: a third clamping plate 43 and a fourth clamping plate 44. Among them, the third clamping plate 43 and the fourth clamping plate 44 are oppositely arranged to form a mounting groove, and the first clamping plate 41, the second clamping plate 42, the third clamping plate 43 and the fourth clamping plate 44 are used for positioning and clamping the workpiece 5.

[0067] In the above embodiment, the mounting groove structure is formed by the third clamping plate 43 and the fourth clamping plate 44, the first clamping plate 41 is located above the mounting groove, the second clamping plate 42 is located below the mounting groove, and the profiling structure cooperating with the workpiece 5 is formed to position and clamp the workpiece 5.

[0068] In one of the embodiments of the utility model, the inner walls of the first clamping plate 41 and the second clamping plate 42 are arc-shaped inner walls; the inner walls of the third clamping plate 43 and the fourth clamping plate 44 are flat inner walls. In this embodiment, the left and right sides of the workpiece 5 are clamped and positioned by the flat inner walls of the third clamping plate 43 and the fourth clamping plate 44, and the upper and lower sides of the workpiece 5 are clamped and positioned by the arc-shaped inner walls of the first clamping plate 41 and the second clamping plate 42.

[0069] The utility model also provides a five -axis CNC processing system. This five -axis CNC processing system includes: the frock in the above -mentioned embodiment of the utility model.

[0070] The utility model provides a kind of five -axis CNC processing system, since it includes the frock in the above -mentioned embodiment of the utility model, therefore, it has same advantage as above.

[0071] In one of the embodiments of the utility model, the five -axis CNC processing system further includes: a turntable, and the base 1 of frock is arranged on the turntable. Specifically, the base 1 of frock is installed on C-axis turntable.

[0072] Finally, it should be noted that: the above embodiment is only used to illustrate the technical scheme of the utility model, and is not limited thereto; although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of technical features; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the spirit and scope of the technical scheme of the embodiments of the utility model.

Claims

1. A tooling apparatus characterized by, Comprising: a base (1); a mounting structure provided on the base (1); a plurality of clamping structures (4) each provided on an outer side wall of the mounting structure, an installation slot is formed on the clamping structure (4) for mounting a workpiece (5), the clamping structure (4) comprises: a first clamping plate (41) provided on a first side of the installation slot; a second clamping plate (42) provided on a side of the installation slot away from the first clamping plate (41), the installation slot, the first clamping plate (41) and the second clamping plate (42) are used for positioning and clamping the workpiece (5).

2. The tooling of claim 1, wherein, The mounting structure comprises: a mounting plate (2), the clamping structure (4) is provided on the outer side wall of the mounting plate (2); an adapter plate (3) provided on the mounting plate (2) and protruding from the mounting plate (2) in a direction away from the base (1), the adapter plate (3) is detachably connected with the base (1).

3. The tooling of claim 2, wherein, Further comprising: a first fastener (7) having a first through hole formed on the mounting plate (2), a first matching hole is formed on the base (1), the first fastener (7) is used to pass through the first through hole and the first matching hole in sequence, so that the mounting plate (2) is detachably provided on the base (1).

4. The tooling of claim 2, wherein, Further comprising: a second fastener (8) having a second through hole formed on the adapter plate (3), a second matching hole is formed on the base (1), the second fastener (8) is used to pass through the second through hole and the second matching hole in sequence, so that the adapter plate (3) is detachably provided on the base (1).

5. The tooling of claim 2 wherein, Further comprising: a hoisting structure (6) provided on the mounting plate (2).

6. The tooling of claim 1 wherein, Further comprising: a plurality of third fasteners (9) having third through holes formed on the clamping structure (4), a plurality of third matching holes are formed on the outer side wall of the mounting structure, the third fastener (9) is used to pass through the third through hole and the third matching hole in sequence, so that the clamping structure (4) is detachably provided on the mounting structure.

7. The tooling of claim 1 wherein, The clamping structure (4) further comprises: a third clamping plate (43); a fourth clamping plate (44) provided opposite to the third clamping plate (43) to form the installation slot, the first clamping plate (41), the second clamping plate (42), the third clamping plate (43) and the fourth clamping plate (44) are used for positioning and clamping the workpiece (5).

8. The tooling of claim 7, wherein, The inner walls of the first clamping plate (41) and the second clamping plate (42) are arc-shaped inner walls; the inner walls of the third clamping plate (43) and the fourth clamping plate (44) are flat inner walls.

9. A five-axis CNC machining system, characterized by, Comprising: the tooling of any one of claims 1 to 8.

10. The five-axis CNC machining system of claim 9, wherein, Further comprising: a rotary table, the base (1) of the tooling is provided on the rotary table.

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