Metal pipe material machining scrap receiving mechanism

By designing a metal tube processing chip receiving mechanism with a movable base and hinge shaft, the problem of low chip collection efficiency was solved, achieving flexible positioning and stable chip receiving, reducing manual labor intensity and production costs, and improving the safety and reliability of equipment operation.

CN224043243UActive Publication Date: 2026-03-27TAIZHOU QINFA STAINLESS STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the current metal pipe processing process, the waste collection efficiency is low, which leads to environmental pollution, equipment interference and safety hazards. In addition, the existing material receiving method cannot be flexibly adjusted, which increases the intensity of manual labor and production costs.

Method used

Design a metal tube processing chip receiving mechanism including a movable base, a hinge shaft, a receiving hopper, a guide groove, a latch, and a locking hook. The mechanism utilizes rollers for easy movement, a hinge plate and a guide groove to ensure stable chip receiving, a latch and a locking hook to ensure stability, a weight-adding rod for locking, and a limiting post and a limiting groove to improve stability.

Benefits of technology

It improves the efficiency and accuracy of chip receiving, ensures the flexible positioning and stability of the receiving hopper on the processing site, reduces the intensity of manual labor and production costs, and enhances the safety and reliability of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a metal pipe material machining scrap receiving mechanism, and aims to solve the problems of low receiving efficiency and poor stability in the prior art. The mechanism comprises a movable base, a hinge shaft, a hinge plate, a receiving hopper, a guide groove, a guide strip, a lock catch, a locking hook and a weight increasing rod. Rollers are arranged at the bottom of the movable base to facilitate on-site movement; the two ends of the hinge shaft are connected with a hinge plate with an arc-shaped bottom surface; one side wall of the receiving hopper is inclined and fixedly connected with the hinge plate, and a guide groove is formed in the bottom; the guide strip is matched with the guide groove to ensure that the receiving hopper is stably inclined; the lock catch is matched with the locking hook, so that the receiving hopper is stably locked; the weight increasing rod enhances the locking effect through the gravity effect. Through the ingenious design, the material receiving efficiency and precision are greatly improved, stable material receiving and discharging are ensured, chippings are prevented from being scattered, and the operation safety is improved.
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Description

Technical Field

[0001] This application relates to the field of stainless steel pipe manufacturing or processing technology, specifically a metal pipe processing debris receiving mechanism. Background Technology

[0002] During the processing of metal pipes, steps such as cutting and drilling generate a large amount of debris. If this debris is not collected in time, it will scatter around the processing equipment, affecting the cleanliness of the processing environment, interfering with the normal operation of the equipment, and even posing safety hazards. Existing material receiving methods are mostly simple material receiving boxes with fixed positions, limited capacity, and no ability to be flexibly adjusted according to the amount of processing debris generated. This results in low debris collection efficiency, frequent cleaning, and increased labor intensity and production costs. Utility Model Content

[0003] The purpose of this utility model is to provide a metal pipe processing chip receiving mechanism to solve the problems existing in the prior art. To achieve the above objective, this application provides the following technical solution: A metal pipe processing chip receiving mechanism, comprising:

[0004] A movable base, wherein multiple casters are mounted on the bottom of the movable base;

[0005] A hinge shaft is disposed above the movable base and connected to the movable base via a hinge seat. Both ends of the hinge shaft are connected to hinge plates, and the bottom surface of the hinge plates is arc-shaped.

[0006] The receiving hopper has an upward-facing opening, a flat bottom, and an inclined sidewall that is fixedly connected to the hinge plate.

[0007] A guide groove is provided at the bottom of the receiving hopper and extends along the arc-shaped bottom surface of the hinge plate; a groove is provided at the bottom of the guide groove.

[0008] A guide bar is disposed on the movable base and is adapted to the guide groove;

[0009] A latch, wherein the latch is disposed on the side wall of the receiving hopper;

[0010] A locking hook is hinged to the movable base, and when the bottom surface of the receiving hopper is horizontal, the locking hook is locked with the latch.

[0011] The weight-adding rod has one end hinged to the rotating shaft of the latch, and the other end, under the action of gravity, causes the locking hook to lock with the latch. Rotating the weight-adding rod can drive the locking hook to rotate.

[0012] The preferred technical scheme further comprises a limiting column and a limiting groove, the limiting column is arranged in the guide groove, the limiting groove is arranged on the guide strip, and the limiting column is matched with the limiting groove.

[0013] The preferred technical scheme further comprises a limiting hole arranged on the side wall of the moving base and used for connecting and fixing with the bottom surface.

[0014] The preferred technical scheme is that the included angle between the inclined surface and the horizontal surface is 30° to 60°.

[0015] The preferred technical scheme is that the groove shape of the guide groove is rectangular, and the rectangular cross section of the guide strip is matched with the rectangular cross section of the guide strip, so as to ensure the stability and reliability of the guide.

[0016] The preferred technical scheme further comprises a handle arranged at the end of the weight rod.

[0017] The preferred technical scheme is that the hinge shaft is provided with a damping device for controlling the rotation speed of the receiving hopper and preventing excessive swing caused by inertia.

[0018] Compared with the prior art, the beneficial effects of the present application are:

[0019] By arranging the moving base and the roller, the receiving mechanism can be flexibly moved in the processing site and quickly positioned at the metal pipe processing position, so as to greatly improve the receiving efficiency and accuracy. The hinge shaft and the hinge plate are designed, so that the receiving hopper can be stably received and unloaded. The cooperation between the arc-shaped bottom surface of the hinge plate and the guide groove ensures the smooth transition of the receiving hopper during movement and inclination, and avoids the scattering of debris caused by shaking or improper inclination angle. The arrangement of the guide groove and the guide strip enables the receiving hopper to be inclined along the predetermined path, thereby improving the stability. The design of the lock catch and the locking hook ensures the stable locking of the receiving hopper, and prevents misplacement caused by accidental dumping or movement. The application of the weight rod enables the locking hook and the lock catch to be tightly locked through the action of gravity, thereby further improving the safety of the device. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 It is a three-dimensional schematic view of a metal pipe processing debris receiving mechanism according to an embodiment of the present application;

[0021] Fig. 2 It is a three-dimensional schematic view of a metal pipe processing debris receiving mechanism according to an embodiment of the present application from another perspective;

[0022] In the figure: 1, mobile base; 2, roller; 3, hinged shaft; 4, hinged seat; 5, hinged plate; 6, receiving hopper; 7, inclined surface; 8, guide groove; 9, guide bar; 10, lock catch; 11, locking hook; 12, weight bar; 13, limiting column; 14, limiting groove; 15, limiting hole; 16, handle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] It should be noted that in the description of the present application, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0025] In addition, it should be understood that the sizes of the various components shown in the drawings are not drawn in accordance with the actual proportional relationship, for example: the thickness or width of certain layers can be exaggerated relative to other layers.

[0026] It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined or described in one drawing, it will not need to be further specifically discussed and described in the description of subsequent drawings.

[0027] To solve the technical problems in the background art, as shown in Figs. 1-2 The present application provides a technical solution: a metal pipe material processing scrap receiving mechanism, characterized by:

[0028] The movable base 1 has a rectangular or rectangular frame structure, with four rollers 2 mounted on the bottom. The rollers 2 are omnidirectional wheels made of high-strength, wear-resistant material, allowing for smooth rolling on the ground and facilitating the movement of the entire receiving mechanism. The movable base 1 is preferably made of steel to ensure its load-bearing capacity and stability. A hinge shaft 3 is positioned above the movable base 1 and connected to it via a hinge seat 4. The hinge seat 4 is welded to the movable base 1 to ensure the stability of the hinge shaft 3. Hinge plates 5 are connected to both ends of the hinge shaft 3. The bottom surface of the hinge plate 5 is arc-shaped to facilitate the tilting and repositioning of the receiving hopper 6. The receiving hopper 6 has an upward-facing opening, a flat bottom, and an inclined surface 7 on one side wall. The inclined surface 7 is fixedly connected to the hinge plate 5 using bolts or welding to ensure a secure and reliable connection. The inclined surface 7 can serve as a guide surface for receiving materials, allowing debris to slide smoothly into the receiving hopper 6 and preventing accumulation; it can also serve as a discharge port. The receiving hopper 6 is preferably made of stainless steel, which has good corrosion resistance and wear resistance. A guide groove 8 is located at the bottom of the receiving hopper 6 and extends along the arc-shaped bottom surface of the hinge plate 5. A groove is provided at the bottom of the guide groove 8 to accommodate the guide bar 9. The guide bar 9 is mounted on the movable base 1 and is adapted to the guide groove 8. A latch 10 is located on the side wall of the receiving hopper 6, and a locking hook 11 is hinged to the movable base 1. When the bottom surface of the receiving hopper 6 is horizontal, the locking hook 11 locks with the latch 10, ensuring the receiving hopper 6 remains stable. Both the latch 10 and the locking hook 11 are made of high-strength steel and have been rust-proofed to ensure they do not deform over long-term use. One end of the weight-adding rod 12 is hinged to the rotating shaft of the latch 10, and the other end, under gravity, locks the locking hook 11 with the latch 10. The weight-adding rod 12 is made of heavy metal to ensure effective locking under gravity. Rotating the weight-increasing rod 12 can drive the locking hook 11 to rotate, thereby unlocking and locking the receiving hopper 6.

[0029] In use, by pushing the movable base 1, the material receiving mechanism is moved to the bottom of the metal tube processing equipment using the flexibility of the rollers 2. The position of the receiving hopper 6 is adjusted using the hinge shaft 3 and hinge plate 5, aligning the inclined surface 7 with the discharge port of the processing equipment. When the bottom surface of the receiving hopper 6 is horizontal, the locking hook 11 automatically locks with the latch 10, ensuring the stability of the receiving hopper 6. Debris generated during metal tube processing slides into the receiving hopper 6 through the inclined surface 7, and the guide groove 8 and guide bar 9 ensure smooth entry of the debris. After processing, the weight-adding rod 12 is rotated, causing the locking hook 11 to rotate, unlocking the receiving hopper 6, and removing the receiving hopper 6 for debris removal.

[0030] Further, the design of the limiting column 13 and the limiting groove 14 further optimizes the movement control and stability of the receiving hopper 6. The limiting column 13 is installed in the guide groove 8, while the limiting groove 14 is arranged on the guide strip 9, which are matched to ensure that the receiving hopper 6 always remains stable during movement and angle adjustment. This design not only limits the movement range of the receiving hopper 6, preventing it from swinging or deviating excessively, but also improves the reliability and safety of the receiving mechanism in actual work. Through the cooperation of the limiting column 13 and the limiting groove 14, the receiving hopper 6 can move smoothly within the predetermined trajectory and angle range.

[0031] It should be noted that the design of the limiting hole 15 further enhances the stability and applicability of the receiving mechanism. The limiting hole 15 is arranged on the side wall of the moving base 1, which can be fixed to the required position through the connection with the ground or other mechanisms, preventing it from shifting or shaking during work. This design not only improves the stability of the receiving mechanism during processing, but also enables it to adapt to different working scenes and installation requirements, further improving the practicality and reliability of the receiving mechanism.

[0032] It is worth noting that the angle between the inclined surface 7 and the horizontal plane is designed to be 30° to 60°, which makes the receiving hopper 6 more efficient when collecting debris. The reasonable angle of the inclined surface 7 ensures that the debris can smoothly slide to the bottom of the receiving hopper 6 under the action of gravity, avoiding the accumulation of debris in the receiving hopper 6, thereby improving the efficiency and stability of debris collection.

[0033] It should be noted that the recess shape of the guide groove 8 is designed as a rectangle, which is matched with the rectangular cross section of the guide strip 9. This design ensures the stability and reliability of the guide, so that the receiving hopper 6 can move smoothly along the predetermined trajectory during movement, without deviation or shaking. The cooperation of the rectangular recess and the rectangular cross section not only improves the guiding accuracy of the receiving hopper 6, but also enhances the structural stability of the entire receiving mechanism, making it better adapt to various processing scenes in actual work.

[0034] It is worth mentioning that the design of the handle 16 further optimizes the operation experience. The handle 16 is installed at the end of the weight rod 12, providing a convenient grip and force application site for the operator. Through the handle 16, the operator can easily rotate the weight rod 12 to realize the unlocking operation of the receiving hopper 6, facilitating the movement and angle adjustment of the receiving hopper 6. The design of the handle 16 not only improves the convenience of operation, but also enhances the safety of operation, avoiding the inconvenience and risks that may be caused by directly operating the weight rod 12.

[0035] Notably, the damping device provided on the hinge shaft 3 further optimizes the motion control of the receiving hopper 6. By controlling the rotation speed of the receiving hopper 6, the damping device prevents excessive swinging caused by inertia, ensuring that the receiving hopper 6 can smoothly stop at the desired position during rotation. This design not only improves the stability and safety of the receiving hopper 6, but also enhances the performance and reliability of the entire receiving mechanism, making it better adapt to various processing scenarios in actual work, improving the efficiency and quality of debris collection.

[0036] Although embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal pipe processing waste receiving mechanism, characterized in that, It comprises: a mobile base (1) with a plurality of rollers (2) mounted at the bottom; a hinged shaft (3) arranged above the mobile base (1) and connected to the mobile base (1) through a hinged seat (4), both ends of the hinged shaft (3) being connected to a hinged plate (5) with an arc-shaped bottom surface; a receiving hopper (6) with an upward opening and a flat bottom surface, one side wall being an inclined surface (7) fixedly connected to the hinged plate (5); a guide groove (8) arranged at the bottom of the receiving hopper (6) and extending along the arc-shaped bottom surface of the hinged plate (5), the guide groove (8) being provided with a groove at the bottom; a guide strip (9) arranged on the mobile base (1) and matched with the guide groove (8); a lock catch (10) arranged on the side wall of the receiving hopper (6); a locking hook (11) hinged to the mobile base (1) and locked with the lock catch (10) when the bottom surface of the receiving hopper (6) is horizontal; a weight increasing rod (12) hinged at one end to the rotation shaft of the lock catch (10) and locked with the lock catch (10) at the other end under the action of gravity, the locking hook (11) being rotated by rotating the weight increasing rod (12).

2. The metal tube processing chip receiving mechanism according to claim 1, wherein It further comprises a limiting column (13) arranged in the guide groove (8) and a limiting groove (14) arranged on the guide strip (9) and matched with the limiting column (13).

3. The metal tube processing chip receiving mechanism according to claim 2, wherein It further comprises a limiting hole (15) arranged on the side wall of the mobile base (1) for connecting and fixing with the bottom surface.

4. The metal tubing process chip receiving mechanism of claim 1, wherein, The included angle between the inclined surface (7) and the horizontal plane is 30° to 60°.

5. The metal tubing process chip receiving mechanism of claim 2, wherein, The groove of the guide groove (8) is rectangular and matched with the rectangular cross section of the guide strip (9) to ensure the stability and reliability of the guidance.

6. The metal tubing process chip receiving mechanism of claim 1, wherein, It further comprises a handle (16) arranged at the end of the weight increasing rod (12).

7. A metal tube processing chip receiving mechanism according to any one of claims 1 to 6, characterized in that The hinged shaft (3) is provided with a damping device for controlling the rotation speed of the receiving hopper (6) and preventing excessive swing caused by inertia.