Packaging adhesive film forming auxiliary machine
By installing a flattening roller, a heating roller, a cooling roller, and an electrostatic elimination device in the film forming auxiliary machine, the problems of wrinkles and electrostatic adsorption caused by insufficient tension during film conveying are solved, thereby improving the flatness and quality of the film.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-27
AI Technical Summary
In existing film forming auxiliary machines, insufficient tension during the conveying process causes the film to easily detach from the conveyor belt surface, forming wrinkles. Furthermore, the depressions and wrinkles on the surface of the woven conveyor belt result in poor film appearance.
A flattening roller is installed in the film forming auxiliary machine to tension the mesh belt located on the first vertical side. The internal stress of the film is released by the heating roller, and the shape stability of the film is maintained by the cooling roller. At the same time, an electrostatic elimination device is used to reduce electrostatic adsorption, thereby improving the flatness and quality of the film.
It effectively prevents the film from detaching from the conveyor belt surface and forming wrinkles during the conveying process, improves the flatness and stability of the film, reduces electrostatic adsorption and dust adhesion, and improves product quality.
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Figure CN224044368U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to encapsulation glue film forming equipment technical field especially is related to a kind of encapsulation glue film forming auxiliary machine. BACKGROUND
[0002] In the field of encapsulation glue film forming equipment, with the growth of market demand and the progress of technology, various new equipment has emerged. These devices are widely used in plastic, packaging, electronics and other industries, which can significantly improve production efficiency and product quality. For example, in the plastic film processing process, efficient forming equipment can ensure the flatness and uniformity of the glue film, so as to meet the needs of different application scenarios. In addition, the improvement of automation makes the operation more convenient, reduces manual intervention, reduces labor intensity and improves the competitiveness of enterprises.
[0003] At present, there is a kind of glue film forming auxiliary machine, which includes a conveying belt and a plurality of rollers for driving the conveying belt. The positions of the plurality of rollers are such that the conveying belt has a driving section in the vertical direction. Because the stress applied by the conveying belt on the glue film is small, the glue film is prone to detach from the surface of the conveying belt during transmission due to insufficient tension, thereby forming wrinkles. At the same time, the auxiliary machine is used to transfer the glue film to the surface of the conveying belt by the film coating method. The adhesive glue film will adhere to the surface of the woven conveying belt, but the surface of the woven conveying belt has recesses and wrinkles, which will also cause poor appearance of the glue film. UTILITY MODEL CONTENT
[0004] The application provides a kind of encapsulation glue film forming auxiliary machine, by setting up flattening roller, tension net belt located at first vertical side, tension is applied to glue film, effectively prevent glue film from detaching from the surface of net belt and wrinkle, simultaneously with the aid of flattening roller itself characteristics can make glue film force flattening, thereby realize the improvement of glue film flatness, reduce the occurrence of wrinkle problem.
[0005] The application provides a kind of encapsulation glue film forming auxiliary machine, which adopts the following technical scheme:
[0006] A kind of encapsulation glue film forming auxiliary machine, including rack, the inside of the rack is provided with a plurality of function rollers and the net belt in direct contact with the function roller, the distribution of the plurality of function rollers in the inside of the rack makes the net belt present closed loop belt structure in space by upper receiving surface, first vertical side, upper roller surface, second vertical side, lower roller surface and third vertical side in turn, and the plurality of function rollers drive the net belt transmission;
[0007] The first vertical side is inclinedly arranged relative to the upper receiving surface, and the included angle formed with the upper receiving surface is 75-120°;
[0008] The plurality of functional rollers includes a flattening roller movably arranged below the upper receiving surface and directly contacting the first vertical side surface to adjust the tension applied to the first vertical side surface.
[0009] Preferably, the first vertical side surface forms an angle of 90° with the upper receiving surface.
[0010] By adopting the above technical scheme, the packaging adhesive film forming auxiliary machine has the following advantages: the functional rollers including the flattening roller and the mesh belt directly contacting the functional rollers are arranged in the rack, the mesh belt is distributed in multiple surfaces, the adhesive film is vertically transmitted after entering the first vertical side surface from the upper receiving surface, the mesh belt at the first vertical side surface is tensioned by the flattening roller, the adhesive film is tensioned to effectively prevent the adhesive film from being wrinkled by separating from the surface of the mesh belt, and the adhesive film is flattened by the flattening roller, thereby improving the flatness of the adhesive film and reducing the wrinkling problem.
[0011] Preferably, guide rail holes are arranged on the rack for the end of the flattening roller to move in the horizontal direction, and the length of the guide rail hole is 40-60 mm.
[0012] By adopting the above technical scheme, the flattening roller can move transversely in the horizontal direction to adjust the tension of the mesh belt and the adhesive film, thereby adapting to the demand of the adhesive film of different thicknesses for the tension size and improving the applicability and practicality of the packaging adhesive film forming equipment.
[0013] Preferably, the plurality of functional rollers includes at least one warming roller arranged below the upper receiving surface and directly contacting the upper receiving surface.
[0014] By adopting the above technical scheme, the adhesive film is heated at the position of the warming roller when being transmitted on the upper receiving surface, the internal stress of the adhesive film just coming out of the extruder die is released in time, thereby significantly reducing the shrinkage of the adhesive film and improving the flatness of the product.
[0015] Preferably, the plurality of functional rollers includes a warming roller arranged at the junction of the upper receiving surface and the third vertical side surface and directly contacting the upper receiving surface and the third vertical side surface.
[0016] By adopting the above technical scheme, the warming roller arranged at the junction of the upper receiving surface and the third vertical side surface and directly contacting the two surfaces further ensures the temperature uniformity of the adhesive film in the entire forming process, which helps to maintain the good physical properties of the adhesive film and reduce the quality problems caused by local temperature unevenness.
[0017] Preferably, the plurality of functional rollers comprises a cooling roller, which is arranged at the intersection between the upper passing roller surface and the second vertical side surface and is in direct contact with the upper passing roller surface and the second vertical side surface.
[0018] By adopting the technical scheme, in use, the adhesive film is cooled by the cooling roller when entering the second vertical side surface from the upper passing roller surface, so that the adhesive film maintains stable shape and size when leaving the mesh belt and is prevented from being further stretched and deformed due to adhesion to the mesh belt in the subsequent transmission process.
[0019] Preferably, the machine frame is provided with a first static electricity elimination device, which is arranged above the end of the upper receiving surface close to the first vertical side surface and is not in contact with the upper receiving surface.
[0020] By adopting the technical scheme, in use, the first static electricity elimination device is arranged above the upper receiving surface, so that static electricity on the surface of the adhesive film is eliminated and electrostatic adsorption of the adhesive film is reduced.
[0021] Preferably, the machine frame is provided with a second static electricity elimination device, which is arranged beside the middle part of the second vertical side surface and is not in contact with the second vertical side surface.
[0022] By adopting the technical scheme, in use, the second static electricity elimination device is arranged beside the second vertical side surface, so that static electricity on the surface of the mesh belt is eliminated and the problem of dust adhering to the surface of the mesh belt in the production process is reduced, thereby ensuring the quality of the adhesive film.
[0023] In summary, the present application has the following beneficial effects:
[0024] 1. The packaging adhesive film forming auxiliary machine designed in the utility model is provided with the flattening roller arranged below the upper receiving surface and in direct contact with the first vertical side surface, so that the mesh belt can be effectively tensioned and wrinkles of the adhesive film caused by insufficient tension in the transmission process are prevented, especially when the adhesive film enters the first vertical side surface from the upper receiving surface.
[0025] 2. The packaging adhesive film forming auxiliary machine designed in the utility model is provided with the heating roller, which applies temperature to the mesh belt, so that the mesh belt has a certain temperature to release the stress in the adhesive film just discharged from the extruder die, thereby reducing the shrinkage rate of the adhesive film and improving the quality of the adhesive film.
[0026] 3. The packaging adhesive film forming auxiliary machine designed in the utility model is provided with the cooling roller, which helps the adhesive film to separate from the mesh belt and prevents the adhesive film from being deformed by being pulled by the subsequent tension roller due to adhesion to the mesh belt, thereby ensuring the flatness and stability of the adhesive film. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a structural schematic view of the embodiment 1.
[0028] Figure 2 This is a schematic diagram of the internal structure of the display rack in Example 1;
[0029] Figure 3 This is an enlarged schematic diagram showing the structure of the drive flattening roller moving horizontally within the guide rail hole in Example 1;
[0030] Figure 4 This is a schematic diagram showing the structure of the heating roller in Example 2;
[0031] Figure 5 This is a schematic diagram showing the structure of the heating roller in Example 3;
[0032] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Functional roller; 21. Flattening roller; 22. Heating roller; 23. Cooling roller; 3. Mesh belt; 31. Upper receiving surface; 32. First vertical side; 33. Upper roller surface; 34. Second vertical side; 35. Lower roller surface; 36. Third vertical side; 4. Guide rail hole; 5. First static elimination device; 6. Second static elimination device; 7. Pressure roller group; 71. First pressure roller; 72. Second pressure roller; 8. Drive roller; 9. Slider; 10. Telescopic motor; 11. Gear. Detailed Implementation
[0033] The present invention will be further described in detail below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0034] Example 1
[0035] This utility model discloses an auxiliary machine for forming encapsulating films, such as... Figure 1 , Figure 2 As shown, the machine includes a frame 1, inside which are arranged multiple functional rollers 2 and a mesh belt 3 that directly contacts the multiple functional rollers 2. The multiple functional rollers 2 work together to drive the mesh belt 3. The adhesive film raw material is coated onto the surface of the mesh belt 3 from the extruder at the feed end of the frame 1.
[0036] The mesh belt 3 can be made of high-strength nylon or steel wire mesh belt. Both of these materials have good heat resistance and tensile strength, and can withstand high working temperatures and large tensions. In this embodiment, nylon mesh belt 3 is used, and the width of the mesh belt 3 can be adjusted according to actual needs.
[0037] Reference Figure 2The distribution of multiple functional rollers 2 within the frame 1 causes the mesh belt 3 to spatially form a closed loop structure consisting of an upper receiving surface 31, a first vertical side surface 32, an upper roller-passing surface 33, a second vertical side surface 34, a lower roller-passing surface 35, and a third vertical side surface 36. The mesh belt 3 circulates and is driven by the cooperation of the multiple functional rollers 2. The first vertical side surface 32 is inclined relative to the upper receiving surface 31, and the angle formed between the two surfaces is 90°. In other embodiments, the inclination angle of the first vertical side surface 32 can be varied, and the angle formed between it and the upper receiving surface 31 can be selected within the range of 75-120°.
[0038] Reference Figure 2 , Figure 3 The multiple functional rollers 2 include a flattening roller 21, which is movably disposed below the upper receiving surface 31 and in direct contact with the first vertical side 32 to adjust the tension applied to the first vertical side 32. The frame 1 has guide rail holes 4 on both sides of the conveyor path of the mesh belt 3, which allow the end of the flattening roller 21 to move horizontally. When the film thickness is large, the flattening roller 21 can be adjusted along the guide rail holes 4 towards the first vertical side 32 to provide greater stress to the film. This design enables the flattening roller 21 to generate sufficient tension on the mesh belt 3 to adapt to different film thicknesses, improving the practicality and applicability of the auxiliary machine.
[0039] Reference Figure 2 , Figure 3 One end of the flattening roller 21 is connected to a slider 9. The flattening roller 21 passes through the center of the slider, and a bearing is provided at the connection between the flattening roller 21 and the slider 9. The bottom of the slider 9 is slidably connected to the lower surface of the guide rail hole 4. A telescopic motor 10 is provided on one side of the slider 9, and the output shaft of the telescopic motor 10 is fixedly connected to the slider 9. By driving the slider 9, the flattening roller 21 can be controlled to move within the guide rail hole 4. A gear 11 is embedded at the end of the flattening roller 21, and a rack structure is provided on the upper surface of the guide rail hole 4. The gear 11 and the rack structure are meshed with each other. When the telescopic motor 10 drives the flattening roller 21 to move horizontally along the guide rail hole 4, the gear 11 moves on the rack structure, thereby realizing the rotation of the flattening roller 21. It should be noted that in this embodiment, the length of the guide rail hole 4 is 40mm, so that the maximum length of the flattening roller 21 moving horizontally can be 40mm. However, in other embodiments, the length of the guide rail hole 4 can be selected from 40-60mm.
[0040] Reference Figure 2The plurality of functional rollers 2 include two heating rollers 22, one of which is arranged below the upper receiving surface 31 and directly contacts the upper receiving surface 31 at the junction of the upper receiving surface 31 and the third vertical side surface 36 and directly contacts the upper receiving surface 31 and the third vertical side surface 36. The other heating roller 22 is arranged below the upper receiving surface 31 and directly contacts the third vertical side surface 36.
[0041] The heating roller 22 is mainly used for preheating the film raw material, so that it is easier to expand.
[0042] Referring to Figure 2 The plurality of functional rollers 2 include a set of pressing rollers 7 arranged on both sides of the first vertical side surface 32, which includes a first pressing roller 71 and a second pressing roller 72. The film raw material after heating passes between the first pressing roller 71 and the second pressing roller 72 along the mesh belt 3. The uniform pressure of the set of pressing rollers 7 can ensure the uniform thickness of the film and guarantee the product quality.
[0043] Referring to Figure 2 The plurality of functional rollers 2 further include a cooling roller 23 arranged at the junction of the upper passing roller surface 33 and the second vertical side surface 34 and directly contacting the upper passing roller surface 33 and the second vertical side surface 34. The film raw material after being flattened by the set of pressing rollers 7 is cooled and shaped after passing through the cooling roller 23 to prevent it from shrinking and deforming again, and then the film enters the external winding mechanism for winding. The surface of the cooling roller 23 can be made of copper material, because copper has good heat conduction performance and can quickly take away heat.
[0044] The functional rollers 2 further include a driving roller 8 driven by a rotating motor to drive the mesh belt 3 to transmit the film.
[0045] Referring to Figure 2 The frame 1 is provided with two static electricity elimination devices, i.e. high-voltage generators, which are a first static electricity elimination device 5 and a second static electricity elimination device 6. The first static electricity elimination device 5 is arranged above the upper receiving surface 31 near one end of the first vertical side surface 32 and does not contact the upper receiving surface 31 to eliminate static electricity on the surface of the film and reduce electrostatic adsorption between the film and the mesh belt 3, so as to facilitate the subsequent transmission of the film out of the mesh belt 3.
[0046] The second static electricity elimination device 6 is arranged beside the middle part of the second vertical side surface 34 and does not contact the second vertical side surface 34 to eliminate static electricity on the surface of the mesh belt 3 and reduce the problem of dust adhesion, thereby guaranteeing the quality of the film.
[0047] Working principle: the utility model discloses a kind of packaging adhesive film forming auxiliary machine, adhesive film raw materials are extruded from the extruder of rack 1 feeding end and are coated to the surface of mesh belt 3, in turn pass through warming roller 22, first static electricity elimination device 5, flatten roller 21, press roller group 7, cooling roller 23 after shaping as adhesive film, then transmit the surface of mesh belt 3 and enter the winding device of outside and wind up;
[0048] The tension applied by flatten roller 21 makes the adhesive film raw materials not to be separated from the surface of mesh belt 3 when entering the first vertical side surface 32 from the upper receiving surface 31, so as to reduce wrinkles, and the adhesive film can be expanded by the characteristics of flatten roller 21, so as to improve flatness and reduce the occurrence of wrinkles.
[0049] Embodiment 2
[0050] A packaging adhesive film forming auxiliary machine, the difference between the embodiment and embodiment 1 is that Figure 4 The warming roller 22 located below the upper receiving surface 31 and directly contacting with the upper receiving surface 31 is provided with multiple, and the multiple warming rollers 22 are arrayed and spaced along the transmission direction of mesh belt 3.
[0051] In other embodiments, the number of warming rollers 22 located below the upper receiving surface 31 and directly contacting with the upper receiving surface 31 can be selected in the range of 2-5, and four warming rollers 22 are provided in the embodiment.
[0052] Embodiment 3
[0053] A packaging adhesive film forming auxiliary machine, the difference between the embodiment and embodiment 1 is that Figure 5 The multiple functional rollers 2 include a warming roller 22, which is arranged below the upper receiving surface 31 and directly contacts with the upper receiving surface 31.
[0054] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. An auxiliary machine for forming encapsulated films, comprising a frame (1), wherein a plurality of functional rollers (2) are disposed inside the frame (1) and a mesh belt (3) in direct contact with the functional rollers (2), characterized in that: The distribution of the multiple functional rollers (2) inside the frame (1) makes the mesh belt (3) spatially present a closed loop structure consisting of an upper receiving surface (31), a first vertical side surface (32), an upper roller passing surface (33), a second vertical side surface (34), a lower roller passing surface (35), and a third vertical side surface (36), and the multiple functional rollers (2) drive the mesh belt (3) to move. The first vertical side surface (32) is inclined relative to the upper bearing surface (31), and the angle formed with the upper bearing surface (31) is 75-120°; The plurality of functional rollers (2) includes a flattening roller (21) which is movably disposed below the upper receiving surface (31) and in direct contact with the first vertical side surface (32) to adjust the tension applied to the first vertical side surface (32).
2. The encapsulation film forming auxiliary machine according to claim 1, characterized in that: The angle between the first vertical side surface (32) and the upper bearing surface (31) is 90°.
3. The encapsulation film forming auxiliary machine according to claim 1, characterized in that: The frame (1) is provided with a guide hole (11) for the end of the flattening roller (21) to move horizontally, and the length of the guide hole (11) is 40-60mm.
4. The encapsulation film forming auxiliary machine according to any one of claims 1-3, characterized in that: The plurality of functional rollers (2) includes at least one heating roller (22), which is disposed below the upper receiving surface (31) and in direct contact with the upper receiving surface (31).
5. An auxiliary machine for forming encapsulating films according to any one of claims 1-3, characterized in that: The plurality of functional rollers (2) includes a heating roller (22), which is disposed at the junction of the upper receiving surface (31) and the third vertical side surface (36) and is in direct contact with both the upper receiving surface (31) and the third vertical side surface (36).
6. The encapsulation film forming auxiliary machine according to claim 4, characterized in that: The plurality of functional rollers (2) includes a cooling roller (23), which is disposed at the junction of the upper roller surface (33) and the second vertical side surface (34) and is in direct contact with both the upper roller surface (33) and the second vertical side surface (34).
7. The encapsulation film forming auxiliary machine according to claim 5, characterized in that: The plurality of functional rollers (2) includes a cooling roller (23), which is disposed at the junction of the upper roller surface (33) and the second vertical side surface (34) and is in direct contact with both the upper roller surface (33) and the second vertical side surface (34).
8. The encapsulation film forming auxiliary machine according to claim 1, characterized in that: The frame (1) is equipped with a first static electricity elimination device (5), which is mounted above the end of the upper bearing surface (31) near the first vertical side (32) and does not contact the upper bearing surface (31).
9. The encapsulation film forming auxiliary machine according to claim 1, characterized in that: The frame (1) is equipped with a second static elimination device (6), which is mounted on the side of the middle of the second vertical side (34) and does not contact the second vertical side (34).