Desktop type pure electric servo horizontal injection molding machine
By introducing screening and cleaning components into the injection molding machine, the problems of plastic particle adhesion and inconsistent size were solved, the uniformity of raw materials and melt quality were improved, and the surface quality of the product was enhanced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-27
AI Technical Summary
In the production of desktop pure electric servo horizontal injection molding machines, plastic particles are prone to sticking together or bridging in the funnel due to factors such as environmental humidity and electrostatic adsorption, forming lumpy materials with uneven density. This leads to differences in melting rate, resulting in semi-molten nuclei and agglomerated voids, which affects product quality.
The design includes a screening component and a cleaning component. The screening component uses a servo motor to drive the screen plate for screening, while the cleaning component uses scrapers and top columns to clean large particles of raw materials, preventing clumping and uneven size, and ensuring the uniformity of the raw materials.
It effectively reduces the clumping and uneven size of injection molding raw materials, prevents internal defects in the melt, improves product surface quality, and avoids defects such as silver streaks, flow marks, and shrinkage cavities.
Smart Images
Figure CN224044408U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to injection molding machine technical field relates to a desktop type pure electric servo type horizontal injection molding machine. BACKGROUND
[0002] The desktop type pure electric servo type horizontal injection molding machine is a highly integrated, fully electrically driven small precision injection molding equipment, which is specially designed for laboratory research and development, small batch production and high precision part manufacturing. The core feature is the use of full servo motor instead of traditional hydraulic system, combined with horizontal mold structure and compact desktop design, to achieve breakthrough in energy saving, precision improvement and operation flexibility.
[0003] In the actual production of the desktop type pure electric servo type horizontal injection molding machine, plastic particles are easily connected or bridged in the hopper due to environmental humidity, electrostatic adsorption and other factors, forming blocky material with uneven density. Sometimes, plastic particles of different sizes also appear, which further causes the difference in melting rate, resulting in the phenomenon of semi-melted core and agglomerated cavity in the melt. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem that in the actual production of the desktop type pure electric servo type horizontal injection molding machine, plastic particles are easily connected or bridged in the hopper due to environmental humidity, electrostatic adsorption and other factors, forming blocky material with uneven density. Sometimes, plastic particles of different sizes also appear, which further causes the difference in melting rate, resulting in the phenomenon of semi-melted core and agglomerated cavity in the melt.
[0005] The desktop type pure electric servo type horizontal injection molding machine comprises a desktop type pure electric servo type horizontal injection molding machine main body, a discharging pipe is installed on one side of the top of the desktop type pure electric servo type horizontal injection molding machine main body, a discharging hopper is connected to one end of the discharging pipe, inclined support plates are fixedly connected to both sides of the discharging hopper, the other ends of the inclined support plates are fixedly connected to one side of the top of the desktop type pure electric servo type horizontal injection molding machine main body, a screening assembly is arranged on the top of the desktop type pure electric servo type horizontal injection molding machine main body, and a cleaning assembly is arranged in the middle of the discharging hopper.
[0006] The screening assembly comprises a supporting plate, a servo motor, two groups of rectangular sliding grooves, a sieve plate, a supporting rod and a limiting hollow sleeve, the supporting plate is fixedly connected to one side of the top of the desktop type pure electric servo type horizontal injection molding machine main body, the servo motor is installed on the top of the supporting plate, two rectangular sliding grooves are respectively formed in the middle of both sides of the discharging hopper, the sieve plate is slidably connected to the middle of the two groups of rectangular sliding grooves, the bottom end of the supporting rod is fixedly connected to one side of the top of the desktop type pure electric servo type horizontal injection molding machine main body close to the supporting plate, and the limiting hollow sleeve is fixedly connected to the top end of the supporting rod.
[0007] The screening assembly further comprises a sliding column, a rotating disc, a rotating rod and a notched plate, the middle part of the sliding column is slidably connected to the middle part of the limiting hollow sleeve, one end of the sliding column is fixedly connected to one side of the sieve plate, the rotating disc is installed on the output end of the servo motor, the rotating rod is fixedly connected to the middle part of the side of the rotating disc away from the servo motor, one side of the notched plate is fixedly connected to the end of the sliding column away from the sieve plate, and the middle part of the rotating rod is slidably connected to the middle part of the notched plate.
[0008] The cleaning assembly comprises two groups of supporting blocks, a screw rod, a baffle and a material collecting box, the two supporting blocks are fixedly connected to the two sides of the discharging hopper respectively, the screw rod is rotatably connected to the middle parts of the two groups of supporting blocks, the baffle is hingedly connected to the middle part of one side of the discharging hopper, and the material collecting box is installed on the side of the discharging hopper close to the baffle.
[0009] The cleaning assembly further comprises a threaded sleeve, a limiting sliding groove and a sliding rod, the threaded sleeve is threadedly connected to the middle part of the screw rod, the limiting sliding groove is formed in the side of the discharging hopper close to the screw rod, one end of the sliding rod is fixedly connected to the side of the threaded sleeve close to the discharging hopper, the middle part of the sliding rod is slidably connected to the middle part of the limiting sliding groove, and the upper and lower sides of the sliding rod are attached to the upper and lower sides of the limiting sliding groove.
[0010] The cleaning assembly further comprises two groups of connecting columns, a scraper and two groups of jacks, the top ends of the two connecting columns are fixedly connected to the bottom sides of the sliding rod respectively, the scraper is fixedly connected to the bottom ends of the two groups of connecting columns, and the two jacks are fixedly connected to the middle parts of the sides of the scraper.
[0011] Compared with the prior art, the utility model has the advantages that: through the setting of the screening assembly, the caking and size difference of the injection molding raw materials can be reduced, so that the differences in the raw material melting rate caused by the caking or size difference of the raw materials can be prevented, the semi-melting cores and agglomerated cavities in the melt can be prevented, and the defects such as silver streaks, flow marks and shrinkage holes on the surface of the injection molded product can be prevented.
[0012] Through the setting of the cleaning assembly, the large particle raw materials remaining on the sieve plate can be cleaned and collected uniformly, the accumulation of a large amount of large particle raw materials on the sieve plate can be reduced, the screening effect of the sieve plate can be easily affected, and the plugging of the sieve plate can be easily avoided. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0014] Figure 1It is the overall structure schematic view of the utility model.
[0015] Figure 2 It is the structure schematic view of the blanking funnel of the utility model.
[0016] Figure 3 It is the sectional structure schematic view of the blanking funnel of the utility model.
[0017] Figure 4 It is the sectional structure schematic view of the notch plate of the utility model.
[0018] Figure 5 It is the structure schematic view of the screw rod of the utility model.
[0019] Figure 6 It is the partial structure schematic view of the cleaning assembly of the utility model.
[0020] In the drawing: 1, desktop pure electric servo formula horizontal injection molding machine main body; 11, blanking pipeline; 12, blanking funnel; 13, inclined support plate; 2, supporting plate; 21, servo motor; 22, rectangular sliding slot; 23, sieve plate; 24, support rod; 25, limiting hollow sleeve; 3, sliding column; 31, rotary disc; 32, rotary rod; 33, notch plate; 4, support block; 41, screw rod; 42, baffle; 43, material collecting box; 5, threaded sleeve; 51, limiting sliding slot; 52, sliding rod; 6, connecting column; 61, scraper; 62, jacking column. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model more clear and intelligible, the following will be further described in detail by combining with the drawings and examples.
[0022] In order to make the person in the art better understand the utility model scheme, the following will be clearly and completely described to the technical scheme in the utility model example by combining with the drawings.
[0023] It should be noted that, in the case of no conflict, the examples and the features and technical schemes in the examples in the utility model can be combined with each other.
[0024] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0025] Example one
[0026] As Figures 1-6As shown, a desktop pure electric servo type horizontal injection molding machine, including desktop pure electric servo type horizontal injection molding machine body 1, the top of one side of desktop pure electric servo type horizontal injection molding machine body 1 is installed with the blanking pipe 11, one end of blanking pipe 11 is connected with the blanking funnel 12, both sides of blanking funnel 12 are fixedly connected with the inclined support plate 13, the other end of inclined support plate 13 is fixedly connected to the top of one side of desktop pure electric servo type horizontal injection molding machine body 1, the top of desktop pure electric servo type horizontal injection molding machine body 1 is provided with screening assembly, the middle of blanking funnel 12 is provided with cleaning assembly.
[0027] Screening assembly includes the supporting plate 2, the servo motor 21, two groups of rectangular sliding groove 22, the sieve plate 23, the support rod 24 and the limiting hollow sleeve 25, the supporting plate 2 is fixedly connected to the top of one side of desktop pure electric servo type horizontal injection molding machine body 1, the servo motor 21 is installed on the top of supporting plate 2, two rectangular sliding grooves 22 are respectively opened in the middle of both sides of blanking funnel 12, both sides of sieve plate 23 are respectively slidably connected to the middle of two groups of rectangular sliding grooves 22, the bottom end of support rod 24 is fixedly connected to the top of one side of desktop pure electric servo type horizontal injection molding machine body 1 close to supporting plate 2, the top end of limiting hollow sleeve 25 is fixedly connected to support rod 24.
[0028] Screening assembly further includes slide column 3, rotating disc 31, rotating rod 32 and notched plate 33, the middle of slide column 3 is slidably connected to the middle of limiting hollow sleeve 25, one end of slide column 3 is fixedly connected to one side of sieve plate 23, rotating disc 31 is installed on the output end of servo motor 21, rotating rod 32 is fixedly connected to the middle of one side of rotating disc 31 away from servo motor 21, one side of notched plate 33 is fixedly connected to the end of slide column 3 away from sieve plate 23, the middle of rotating rod 32 is slidably connected to the middle of notched plate 33.
[0029] When working, the other end of blanking pipe 11 is connected to the melting pipe, when the plastic raw material needs to be injection molded, it can be poured into the inside of blanking funnel 12, at this time, sieve plate 23 can receive the poured raw material, then drive servo motor 21 to make servo motor 21 and rotating rod 32 rotate, rotating rod 32 will slide in the middle of notched plate 33 when rotating, at the same time, rotating rod 32 will also drive notched plate 33 to move when rotating, the movement of notched plate 33 will drive slide column 3 and sieve plate 23 to move synchronously, at this time, the movement of slide column 3 is limited by limiting hollow sleeve 25, so that slide column 3 drives sieve plate 23 to reciprocatingly and linearly slide in the middle of rectangular sliding groove 22, under the sliding of sieve plate 23, the plastic particles on the top of sieve plate 23 can be screened, so that the small particle raw material falls into the inside of blanking pipe 11, and finally flows into the melting pipe to melt and injection molding, at the same time, under the screening of sieve plate 23, the raw material on the top of sieve plate 23 can collide with each other, under the collision, the raw material which forms agglomeration phenomenon due to environmental humidity, electrostatic adsorption or mutual extrusion can be dispersed.
[0030] This step can reduce the caking and size of the injection material by the setting of the screening assembly, thereby preventing the caking or size of the material, which is easy to cause the difference in the melting rate of the material, resulting in the presence of semi-melted nuclei and agglomerated cavities in the melt, and further causing the surface of the injection product to produce silver lines, flow marks, shrinkage holes and other defects.
[0031] Example Two
[0032] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 , the cleaning assembly includes two groups of support blocks 4, a lead screw 41, a baffle 42 and a material collecting box 43. The two support blocks 4 are fixedly connected to the two sides of the discharging hopper 12, the lead screw 41 is rotatably connected to the middle part of the two groups of support blocks 4, the baffle 42 is hingedly connected to the middle part of the side of the discharging hopper 12, and the material collecting box 43 is installed on the side of the discharging hopper 12 close to the baffle 42.
[0033] The cleaning assembly further includes a threaded sleeve 5, a limiting sliding groove 51 and a sliding rod 52. The threaded sleeve 5 is threadedly connected to the middle part of the lead screw 41, the limiting sliding groove 51 is formed on the side of the discharging hopper 12 close to the lead screw 41, one end of the sliding rod 52 is fixedly connected to the side of the threaded sleeve 5 close to the discharging hopper 12, the middle part of the sliding rod 52 is slidingly connected to the middle part of the limiting sliding groove 51, and the upper and lower sides of the sliding rod 52 are in close contact with the upper and lower sides of the limiting sliding groove 51.
[0034] The cleaning assembly further includes two groups of connecting columns 6, a scraper 61 and two groups of jacks 62. The top ends of the two connecting columns 6 are fixedly connected to the bottom sides of the sliding rod 52, the scraper 61 is fixedly connected to the bottom ends of the two groups of connecting columns 6, and the two jacks 62 are fixedly connected to the middle parts of the one side of the scraper 61.
[0035] When too much large particle material accumulates on the screen plate 23, one end of the lead screw 41 can be held and rotated, so that the lead screw 41 rotates in the middle part of the support block 4. The threaded sleeve 5 and the sliding rod 52 can be driven to move synchronously under the rotation of the lead screw 41. At this time, the sliding rod 52 is limited by the limiting sliding groove 51 when moving, so as to be forced to change its movement track, so that the sliding rod 52 slides in the middle part of the limiting sliding groove 51. The connecting column 6, the scraper 61 and the jack 62 are driven to move synchronously in the sliding process of the sliding rod 52. The large particle injection material remaining on the screen plate 23 can be pushed under the sliding of the scraper 61.
[0036] When the scraper 61 drives the top post 62 to move to the baffle 42, the top post 62 can abut against the baffle 42 and push the baffle 42 to expand outward, so that the feeding hopper 12 forms a discharging opening, at this time, the lead screw 41 is continuously rotated, so that the scraper 61 pushes the large-particle raw materials to the discharging opening formed by the baffle 42, and when the large-particle raw materials are pushed out of the feeding hopper 12, the lead screw 41 is reversely rotated, so that the scraper 61 and the baffle 42 are reset, and the raw materials pushed out of the feeding hopper 12 fall into the receiving box 43, so that the raw materials are uniformly collected.
[0037] The large-particle raw materials remaining on the screen plate 23 can be cleaned and collected, the large-particle raw materials accumulated on the screen plate 23 are reduced, the screening effect of the screen plate 23 is not affected, and the screen plate 23 is not blocked.
[0038] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, so as to better explain the principle and practical application of the utility model, so that the skilled in the art can well understand and use the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A table top pure electric servo type horizontal injection molding machine, comprising a table top pure electric servo type horizontal injection molding machine main body (1), characterized in that: The desktop pure electric servo type horizontal injection molding machine body (1) top side is installed with a feeding pipe (11), one end of the feeding pipe (11) is connected with a feeding hopper (12), both sides of the feeding hopper (12) are fixedly connected with inclined support plates (13), the other ends of the inclined support plates (13) are fixedly connected to the desktop pure electric servo type horizontal injection molding machine body (1) top side, the desktop pure electric servo type horizontal injection molding machine body (1) top is provided with a screening assembly, and the feeding hopper (12) middle is provided with a cleaning assembly.
2. The table top type all-electric servo injection molding machine according to claim 1, characterized in that: The screening assembly comprises a supporting plate (2), a servo motor (21), two groups of rectangular sliding grooves (22), a sieve plate (23), a supporting rod (24) and a limiting hollow sleeve (25), the supporting plate (2) is fixedly connected to the desktop pure electric servo type horizontal injection molding machine body (1) top side, the servo motor (21) is installed on the supporting plate (2) top, two rectangular sliding grooves (22) are respectively formed in the middle of both sides of the feeding hopper (12), the sieve plate (23) is slidably connected to the middle of the two groups of rectangular sliding grooves (22) on both sides, the supporting rod (24) bottom end is fixedly connected to the desktop pure electric servo type horizontal injection molding machine body (1) top side near the supporting plate (2), and the limiting hollow sleeve (25) is fixedly connected to the supporting rod (24) top end.
3. The table top pure electric servo horizontal injection molding machine according to claim 2, characterized in that: The screening assembly further comprises a sliding column (3), a rotating disc (31), a rotating rod (32) and a notched plate (33), the sliding column (3) middle is slidably connected to the middle of the limiting hollow sleeve (25), one end of the sliding column (3) is fixedly connected to one side of the sieve plate (23), the rotating disc (31) is installed on the output end of the servo motor (21), the rotating rod (32) is fixedly connected to the middle of the rotating disc (31) away from the servo motor (21), one side of the notched plate (33) is fixedly connected to one end of the sliding column (3) away from the sieve plate (23), and the rotating rod (32) middle is slidably connected to the middle of the notched plate (33).
4. The table top pure electric servo horizontal injection molding machine according to claim 1, characterized in that: The cleaning assembly comprises two groups of supporting blocks (4), a lead screw (41), a baffle (42) and a material collecting box (43), two supporting blocks (4) are fixedly connected to both sides of the feeding hopper (12), the lead screw (41) is rotatably connected to the middle of the two groups of supporting blocks (4), the baffle (42) is hingedly connected to the middle of one side of the feeding hopper (12), and the material collecting box (43) is installed on one side of the feeding hopper (12) near the baffle (42).
5. The table top all-electric servo-injection horizontal molding machine according to claim 4, wherein: The cleaning assembly further comprises a threaded sleeve (5), a limiting sliding groove (51) and a sliding rod (52), the threaded sleeve (5) is threadedly connected to the middle of the lead screw (41), the limiting sliding groove (51) is formed in one side of the feeding hopper (12) near the lead screw (41), one end of the sliding rod (52) is fixedly connected to one side of the threaded sleeve (5) near the feeding hopper (12), the sliding rod (52) middle is slidably connected to the middle of the limiting sliding groove (51), and the upper and lower sides of the sliding rod (52) are attached to the upper and lower sides of the limiting sliding groove (51).
6. The table top all-electric servo-injection horizontal molding machine according to claim 5, characterized in that: The cleaning assembly further comprises two groups of connecting columns (6), a scraper (61) and two groups of top columns (62), the top ends of the two groups of connecting columns (6) are fixedly connected to the bottom sides of the slide bars (52) respectively, the scraper (61) is fixedly connected to the bottom ends of the two groups of connecting columns (6), and the two groups of top columns (62) are fixedly connected to the middle parts of one side of the scraper (61) respectively.