Rapid demolding device

By using an electric lifting seat and valve needle in conjunction with an air pump design for a rapid demolding device, the injection molding and demolding processes are automated, solving the problems of low demolding efficiency and product damage in traditional methods, and improving production efficiency and product quality.

CN224044469UActive Publication Date: 2026-03-27HEFEI HONGAO MOULD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional demolding methods in injection molding are inefficient and can easily damage products, especially in the production of precision injection molded parts.

Method used

Design a rapid demolding device that uses an electric lifting seat and valve needle in conjunction with an air pump to achieve automated control of the injection molding and demolding process, and utilizes gas-assisted demolding.

Benefits of technology

It improves demolding efficiency, reduces product damage, achieves automated control, reduces labor intensity, and is suitable for various injection molding processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The rapid demolding device comprises an upper cover plate, an upper mold and a lower mold, the upper mold is arranged at the bottom of the upper cover plate, injection molding heads are installed at the bottom of the upper mold at equal intervals, the lower mold is arranged at the bottom of the upper cover plate, mold cavities are formed in the top of the lower mold at equal intervals, and a cavity is formed in the lower mold; the rapid demolding device is simple in structure and convenient to operate, demolding efficiency and product quality are greatly improved, auxiliary power is provided for the demolding process by adding the air pumps, an injection molding part can be easily and nondestructively demolded from a mold cavity, and by means of the design of the electric lifting seat and the valve needle, the demolding efficiency is greatly improved. And the automatic control of injection molding and demolding processes is realized, and the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to injection molding processing technical field, concretely to a quick demoulding device. BACKGROUND

[0002] In injection molding process, demoulding is a vital link. The traditional demoulding mode often adopts mechanical ejection or manual knocking mode, but these modes have low demoulding efficiency, and the products are easy to be damaged. Especially when producing precision injection molded parts, these problems are particularly prominent. Therefore, it is necessary to design a device capable of quickly, efficiently and non-destructively demoulding to improve production efficiency and product quality. SUMMARY

[0003] The utility model aims at providing a quick demoulding device to solve the problems in the above background.

[0004] To achieve the above object, the utility model provides the following technical scheme: a quick demoulding device, including upper cover plate, upper die and lower die, the bottom of upper cover plate is provided with upper die, the bottom of upper die is equidistantly installed injection head, for injecting molten plastic into the cavity of lower die; The top of lower die is equidistantly provided with cavity, for forming injection molded part; The cavity is opened in the inside of lower die, and is installed with air pump, for generating gas to assist demoulding; The bottom of the cavity in the inside of lower die is installed with electric lifting seat, the top of electric lifting seat is installed with valve needle, and the top of valve needle is inserted into cavity to close gas passage when injection, and is lowered to separate contact with cavity when demoulding, so that the gas generated by air pump can enter the inside of cavity and blow out the product in the inside of cavity.

[0005] To sum up, the present application has the following beneficial technical effects:

[0006] 1、The quick demoulding device has simple structure and convenient operation, and greatly improves demoulding efficiency and product quality.

[0007] 2、Through the design of electric lifting seat and valve needle, the automation control of injection and demoulding process is realized, and the labor intensity of workers is reduced.

[0008] 3、The addition of air pump provides auxiliary power for the demoulding process, so that the injection molded part can be easily and non-destructively demoulded from the cavity.

[0009] 4、The device is suitable for various injection molding processes and has strong universality and practicality. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is the front view of the utility model;

[0011] Figure 2 It is the bottom structure schematic view of the utility model;

[0012] Figure 3 It is the lower mould internal structure schematic view of the utility model.

[0013] In the drawing: 1, upper cover plate; 101, hydraulic telescopic device; 102, sliding sleeve; 2, upper mould; 201, injection tube; 202, injection head; 3, lower mould; 301, mould cavity; 302, air pump; 303, mounting seat; 304, sliding rod; 4, electric lifting seat; 401, valve needle. DETAILED DESCRIPTION

[0014] The technical scheme of the utility model is further explained below in combination with the drawings and specific embodiments.

[0015] As Figure 1 , Figure 2 , Figure 3 Indicated, the utility model provides a kind of quick stripping device, including upper cover plate 1, upper mould 2 and lower mould 3, upper cover plate 1: as the top structure of entire device, its bottom is provided with upper mould 2.The top of upper cover plate 1 is provided with hydraulic telescopic device 101, for driving upper cover plate 1 and upper mould 2 to carry out lifting movement;Two sides are equipped with two groups of sliding sleeve 102, for with the sliding rod 304 on lower mould 3 sliding connection, ensure the stability of upper cover plate 1 in the process of lifting.

[0016] ‌Upper mould 2: install at the bottom of upper cover plate 1, its bottom equidistantly is equipped with injection head 202.The front of upper mould 2 is equipped with injection tube 201, and injection tube 201 is communicated with injection head 202, for into the mould cavity 301 of lower mould 3 with molten plastic.

[0017] ‌Lower mould 3: as the main component of forming injection molded part, its top equidistantly is provided with mould cavity 301.Cavity is opened in lower mould 3, and is equipped with air pump 302 and electric lifting seat 4.The top of electric lifting seat 4 is equipped with valve needle 401, and valve needle 401 is inserted into mould cavity 301 to close gas passage when injection, prevent plastic leakage;When stripping, lower and separate contact with mould cavity 301, so that the gas generated by air pump 302 can enter the inside of mould cavity 301, and blow out the injection molded part after forming.Lower mould 3 is equipped with two groups of mounting seat 303 on two sides, and the top of mounting seat 303 is fixedly equipped with sliding rod 304, and sliding rod 304 is slidably connected with the sliding sleeve 102 on the two sides of upper cover plate 1, to ensure the stability of upper cover plate 1 in the process of lifting.

[0018] Working principle: in the injection process, hydraulic telescopic device 101 drives upper cover plate 1 and upper mould 2 to descend, so that injection head 202 is inserted into mould cavity 301.At the same time, electric lifting seat 4 drives valve needle 401 to ascend and insert into mould cavity 301, and close gas passage.Molten plastic is injected into mould cavity 301 through injection tube 201 and injection head 202, and forms injection molded part after cooling and setting.

[0019] In the demolding process, the hydraulic telescopic device 101 drives the upper cover plate 1 and the upper mold 2 to rise, and the electric lifting seat 4 drives the valve needle 401 to descend and be separated from the mold cavity 301. At this time, the air pump 302 starts to generate gas, and the gas enters the inside of the mold cavity 301 through the cavity inside the lower mold 3, blows out the molded injection molded part, and completes the demolding process.

[0020] The above specific embodiments are only several preferred embodiments of the utility model, and based on the technical scheme of the utility model and the related inspiration of the above embodiments, the person skilled in the art can make various alternative improvements and combinations on the above specific embodiments.

Claims

1. A quick demolding device comprising an upper cover plate (1), an upper mold (2) and a lower mold (3), characterized in that: The bottom of the upper cover plate (1) is provided with an upper mold (2), the bottom of the upper mold (2) is equidistantly provided with an injection head (202), the bottom of the upper cover plate (1) is provided with a lower mold (3), the top of the lower mold (3) is equidistantly provided with a mold cavity (301), the inside of the lower mold (3) is provided with a cavity, the two sides of the lower mold (3) are provided with air pumps (302), the inside of the cavity of the lower mold (3) is provided with an electric lifting seat (4), the top of the electric lifting seat (4) is provided with a valve needle (401), and the top of the valve needle (401) is inserted into the mold cavity (301).

2. A quick release device according to claim 1, wherein: The top of the upper cover plate (1) is provided with a hydraulic telescopic device (101), and the two sides of the upper cover plate (1) are provided with two groups of sliding sleeves (102).

3. A quick release device according to claim 2, wherein: The two sides of the lower mold (3) are provided with two groups of mounting seats (303), the top of the mounting seat (303) is fixedly provided with a sliding rod (304), and the sliding rod (304) is slidably connected with the sliding sleeve (102).

4. A quick release device as claimed in claim 1, wherein: The front of the upper mold (2) is provided with an injection pipe (201), and the injection pipe (201) is communicated with the injection head (202).