Short-process printing and dyeing equipment

Abstract

The utility model provides short-process printing and dyeing equipment, belongs to the technical field of textile printing and dyeing, and aims to solve the problem that the production efficiency of polyester-cotton fabric is affected due to the fact that impact is small when existing foam is in contact with the polyester-cotton fabric and the foam is difficult to quickly permeate into the polyester-cotton fabric. Comprising a printing and dyeing padder body, printing and dyeing supporting rollers, printing and dyeing extrusion rollers, printing and dyeing extrusion oil cylinders, a foaming spraying frame, a waste liquid collecting mechanism and a printing and dyeing extrusion mechanism. The printing and dyeing supporting roller is rotationally connected to the lower end of the inner side of the printing and dyeing padder body. The printing and dyeing extrusion roller is slidably connected to the inner side of the printing and dyeing padder body. The printing and dyeing extrusion oil cylinders are fixedly connected to the left side and the right side above the printing and dyeing padder body respectively. The foaming spraying frame is fixedly connected to the upper end of the rear portion of the printing and dyeing padder body. The waste liquid collecting mechanism is arranged at the lower end of the inner side of the printing and dyeing padder body. The printing and dyeing extrusion mechanism is arranged below the foaming spraying frame, dye soaking is accelerated, and the printing and dyeing efficiency of the polyester cotton fabric is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of textile printing and dyeing technology, more specifically, it relates to a short process printing and dyeing equipment. BACKGROUND

[0002] When processing polyester cotton fabric, the printing and dyeing of polyester cotton fabric is an important step of polyester cotton fabric processing, in order to be suitable for short process printing and dyeing process (such as rapid dyeing of polyester cotton fabric, finishing), generally, micro-porous foaming mangle is used for printing and dyeing processing, the micro-porous foaming mangle is a key equipment applied to the textile printing and dyeing industry, mainly used for uniformly applying micro-porous foam-shaped dyeing liquid, finishing agent or additive to the surface of fabric, and through the rolling pressure, the foam is broken and the liquid penetrates into the fiber, so that efficient and energy-saving printing and dyeing or finishing processing is realized, and the core feature is that the micro-porous foaming technology and the rolling pressure function of traditional mangle are combined, the production efficiency is improved by reducing the liquid consumption and shortening the processing time.

[0003] The existing application number CN202122403433.X discloses a printing and dyeing mangle, relates to the field of printing and dyeing technology, and improves the problem that the pressed dye is easy to splash.A printing and dyeing mangle, including a connecting seat, the two ends of the connecting seat are symmetrically fixedly connected with support seats, two groups of support seats are rotatably connected with lower rollers, one end of the lower roller is fixedly connected with a motor, the motor is fixedly connected with the support seat, the outer side of the lower roller is sleeved with a material blocking cylinder, the material blocking cylinder is rotatably connected with the lower roller, and the bottom of the material blocking cylinder is fixedly connected with a material discharge pipe, through the arrangement of the material blocking cylinder, the cloth feeding guide roller and the cloth discharging guide roller, the cloth feeding guide roller and the cloth discharging guide roller can guide the cloth between the lower roller and the upper roller, the cloth is conveyed along the bottom wall of the upper roller, and when the upper roller and the lower roller press the dye in the cloth, the dye can be effectively blocked by the material blocking cylinder, so that the probability of dye splashing caused by high-speed rotation of the lower roller is effectively reduced.

[0004] Based on the above, when the polyester cotton fabric is dyed with the foam of the dyeing pigment, the polyester cotton fabric is generally in a fixed position, part of the energy of the sprayed foam is consumed in the falling process, so that the impact of the foam on the polyester cotton fabric is small when the foam contacts the polyester cotton fabric, it is difficult to quickly penetrate into the interior of the polyester cotton fabric, and a long time is needed for subsequent extrusion of the polyester cotton fabric, thereby affecting the production efficiency of the polyester cotton fabric. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a kind of short process printing and dyeing equipment, to solve the existing microcellular foaming calender when using, when the polyester cotton fabric is dyed pigment foam is sprayed, since polyester cotton fabric is generally in fixed position, the foam that sprays will consume part of energy in falling process, it leads to that foam and polyester cotton fabric contact impact is smaller, it leads to that it is difficult to quickly penetrate into the inside of polyester cotton fabric, it leads to that subsequent need longer time to extrude polyester cotton fabric, the problem of influencing the production efficiency of polyester cotton fabric.

[0006] The purpose and function of the short process printing and dyeing equipment are achieved by the following specific technical means:

[0007] A kind of short process printing and dyeing equipment, including printing and dyeing calender main body, printing and dyeing drive box, printing and dyeing support roller, printing and dyeing extrusion roller, printing and dyeing extrusion oil cylinder, foaming spray frame, waste liquid collection mechanism and printing and dyeing extrusion mechanism;The printing and dyeing drive box is fixedly connected at the right side above printing and dyeing calender main body;The printing and dyeing support roller is rotatably connected at the lower end of the inside of printing and dyeing calender main body, and the printing and dyeing support roller is drivingly connected with the printing and dyeing drive box;The left and right sides of the printing and dyeing extrusion roller are rotatably connected with sliding block structure, and the printing and dyeing extrusion roller is slidingly connected to the inside of printing and dyeing calender main body;The printing and dyeing extrusion oil cylinder is provided with two groups, and the two groups of printing and dyeing extrusion oil cylinder are fixedly connected to the left and right sides above printing and dyeing calender main body, and the piston rod of the two groups of printing and dyeing extrusion oil cylinder is fixedly connected with the sliding block structure of printing and dyeing extrusion roller;The foaming spray frame is fixedly connected to the upper end behind printing and dyeing calender main body, and the foaming spray frame is provided with multiple groups of nozzle structure, and the nozzle structure of foaming spray frame is connected with foaming module;The waste liquid collection mechanism is arranged at the lower end of the inside of printing and dyeing calender main body;The printing and dyeing extrusion mechanism is arranged below foaming spray frame.

[0008] Further, the waste liquid collection mechanism includes: collection connecting guide rail and waste liquid collection tank;The collection connecting guide rail is provided with two groups, and the two groups of collection connecting guide rail are fixedly connected to the lower end of the inside of printing and dyeing calender main body;The waste liquid collection tank is slidingly connected to the inside of collection connecting guide rail.

[0009] Further, the waste liquid collection mechanism further includes: moving wheel;The moving wheel is provided with four groups, and the four groups of moving wheel are fixedly connected to the lower end of waste liquid collection tank, and the four groups of moving wheel are all universal wheel structures with brake.

[0010] Further, the printing and dyeing extrusion mechanism includes: extrusion limiting sliding groove, extrusion support plate and extrusion drive sliding block;The extrusion limiting sliding groove is provided with two groups, and the two groups of extrusion limiting sliding groove are respectively arranged in the left and right sides of the inside of foaming spray frame;The extrusion support plate is fixedly connected below foaming spray frame, and the inside of extrusion support plate is provided with a plurality of round hole structures;The extrusion drive sliding block is provided with two groups, and the two groups of extrusion drive sliding block are slidingly connected to the inside of extrusion limiting sliding groove.

[0011] Further, the printing and dyeing extrusion mechanism further comprises: an extrusion driving box and an extrusion plate; the extrusion driving box is provided with two groups, and the two groups of extrusion driving boxes are fixedly connected to the inner sides of the extrusion driving sliding blocks, respectively; and the extrusion plate is rotationally connected to the inner sides of the two groups of extrusion driving boxes.

[0012] Further, the printing and dyeing extrusion mechanism further comprises: an extrusion driving rack, an extrusion driving gear, an extrusion driving worm, an extrusion driving worm wheel and an extrusion driving cylinder; the extrusion driving rack is provided with two groups, and the two groups of extrusion driving racks are fixedly connected to the lower left and right sides of the foaming spray frame, respectively; the extrusion driving gear is provided with two groups, and the two groups of extrusion driving gears are rotationally connected to the rear of the extrusion driving box, respectively, and the two groups of extrusion driving gears are engaged with the extrusion driving racks, respectively; the extrusion driving worm is provided with two groups, and the two groups of extrusion driving worms are coaxially fixedly connected to the front ends of the extrusion driving gears, respectively; the extrusion driving worm wheel is provided with two groups, and the two groups of extrusion driving worm wheels are rotationally connected to the interiors of the extrusion driving boxes, respectively, and the two groups of extrusion driving worm wheels are coaxially fixedly connected with the extrusion plate, respectively, and the two groups of extrusion driving worm wheels are engaged with the extrusion driving worms, respectively; and the extrusion driving cylinder is provided with two groups, and the two groups of extrusion driving cylinders are fixedly connected to the lower left and right sides of the foaming spray frame, respectively, and the piston rods of the two groups of extrusion driving cylinders are fixedly connected with the extrusion driving sliding blocks, respectively, and the two groups of extrusion driving cylinders are all reciprocating cylinder structures.

[0013] Compared with the prior art, the printing and dyeing extrusion mechanism has the following beneficial effects:

[0014] The waste liquid collecting mechanism is arranged, when the polyester cotton fabric passes through the position of the foaming spray frame, the nozzle structure of the foaming spray frame sprays the foam dye on the polyester cotton fabric, and the printing and dyeing operation on the polyester cotton fabric is realized through the extrusion of the printing and dyeing supporting roller and the printing and dyeing extrusion roller, the excess dye squeezed out falls into the interior of the waste liquid collecting box, the waste liquid collecting box realizes the collection of waste liquid, the subsequent filtration and reuse of the waste liquid are facilitated, and the waste of the dye is reduced.

[0015] The printing and dyeing extrusion mechanism is arranged, the extrusion driving cylinder is opened, the piston rod of the extrusion driving cylinder moves up and down to drive the extrusion driving sliding block to move up and down, the extrusion driving sliding block moves up and down to drive the extrusion driving box to move up and down, the extrusion driving box moves up and down to drive the extrusion plate to move up and down, when the extrusion plate moves up, the extrusion plate extrudes the polyester cotton fabric to move up, the polyester cotton fabric collides with the sprayed dye to move up, the penetration of the dye is accelerated, and the printing and dyeing efficiency on the polyester cotton fabric is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model.

[0017] Figure 2It is the waste liquid collecting box structure schematic diagram of the utility model.

[0018] Figure 3 It is the extrusion plate structure schematic diagram of the utility model.

[0019] Figure 4 It is the extrusion drive cylinder structure schematic diagram of the utility model.

[0020] Figure 5 It is the extrusion drive worm structure schematic diagram of the utility model.

[0021] In the figure, the corresponding relationship of component name and drawing number is:

[0022] 1, printing and dyeing roller main body;101, collecting connection guide rail;102, waste liquid collecting box;103, moving wheel;2, printing and dyeing drive box;3, printing and dyeing support roller;4, printing and dyeing extrusion roller;5, printing and dyeing extrusion oil cylinder;6, foaming spray frame;601, extrusion limiting sliding groove;602, extrusion support plate;603, extrusion drive sliding block;604, extrusion drive box;605, extrusion plate;606, extrusion drive rack;607, extrusion drive gear;608, extrusion drive worm;609, extrusion drive worm wheel;610, extrusion drive cylinder. DETAILED DESCRIPTION

[0023] The embodiment of the utility model is further described in detail below in combination with the drawings and examples.

[0024] Example one:

[0025] As shown in the accompanying Figures 1 to 3 As shown:

[0026] The utility model provides a kind of short process printing and dyeing equipment, including printing and dyeing roller main body 1, printing and dyeing drive box 2, printing and dyeing support roller 3, printing and dyeing extrusion roller 4, printing and dyeing extrusion oil cylinder 5, foaming spray frame 6 and waste liquid collecting mechanism;Printing and dyeing drive box 2 is fixedly connected in the upper right side of printing and dyeing roller main body 1;Printing and dyeing support roller 3 is rotatably connected at the inner side lower end of printing and dyeing roller main body 1, and printing and dyeing support roller 3 is transmissionally connected with printing and dyeing drive box 2;The left and right sides of printing and dyeing extrusion roller 4 are rotatably connected with sliding block structure, and printing and dyeing extrusion roller 4 is slidably connected in the inner side of printing and dyeing roller main body 1;Printing and dyeing extrusion oil cylinder 5 is provided with two groups, and two groups of printing and dyeing extrusion oil cylinder 5 are fixedly connected in the upper left and right sides of printing and dyeing roller main body 1, and the piston rod of two groups of printing and dyeing extrusion oil cylinder 5 is fixedly connected with the sliding block structure of printing and dyeing extrusion roller 4;Foaming spray frame 6 is fixedly connected at the rear upper end of printing and dyeing roller main body 1, and foaming spray frame 6 is provided with multiple groups of nozzle structure, and nozzle structure of foaming spray frame 6 is connected with foaming module;Waste liquid collecting mechanism is arranged at the inner side lower end of printing and dyeing roller main body 1.

[0027] The waste liquid collecting mechanism comprises a collecting connecting guide rail 101 and a waste liquid collecting box 102.

[0028] The waste liquid collecting mechanism further comprises four groups of moving wheels 103, and the four groups of moving wheels 103 are fixedly connected to the lower ends of the waste liquid collecting box 102.

[0029] The specific use and effects of the embodiment are as follows: when the polyester cotton fabric is subjected to printing and dyeing, the foam dyeing nozzle structure of the foam spraying frame 6 sprays the foam dye on the polyester cotton fabric when the polyester cotton fabric passes through the position of the foam spraying frame 6, and the printing and dyeing supporting roller 3 and the printing and dyeing extrusion roller 4 are extruded, so that the printing and dyeing operation on the polyester cotton fabric is realized, the excess dye is extruded and falls into the waste liquid collecting box 102, and the waste liquid collecting box 102 realizes the collection of the waste liquid, so that the subsequent filtration and reuse of the waste liquid are facilitated, and the waste of the dye is reduced.

[0030] Embodiment two

[0031] The short-process printing and dyeing equipment provided by the utility model provides a short-process printing and dyeing equipment, and the printing and dyeing extrusion mechanism is arranged below the foam spraying frame 6. Figures 1 to 5

[0032] The printing and dyeing extrusion mechanism comprises two groups of extrusion limiting sliding grooves 601, an extrusion supporting plate 602 and two groups of extrusion driving sliding blocks 603.

[0033] The printing and dyeing extrusion mechanism further comprises an extrusion driving box 604 and an extrusion plate 605.

[0034] ​The printing and dyeing extrusion mechanism further comprises: extrusion driving racks 606, extrusion driving gears 607, extrusion driving worms 608, extrusion driving worm gears 609 and extrusion driving cylinders 610; the two groups of extrusion driving racks 606 are fixedly connected to the lower left and right sides of the foaming spray frame 6 respectively; the two groups of extrusion driving gears 607 are rotatably connected to the rear of the extrusion driving box 604 respectively, and the two groups of extrusion driving gears 607 are in mesh with the extrusion driving racks 606 respectively; the two groups of extrusion driving worms 608 are coaxially fixedly connected to the front ends of the extrusion driving gears 607 respectively; the two groups of extrusion driving worm gears 609 are rotatably connected to the inside of the extrusion driving box 604 respectively, and the two groups of extrusion driving worm gears 609 are coaxially fixedly connected with the extrusion plates 605, and the two groups of extrusion driving worm gears 609 are in mesh with the extrusion driving worms 608 respectively; the two groups of extrusion driving cylinders 610 are fixedly connected to the lower left and right sides of the foaming spray frame 6 respectively, and the piston rods of the two groups of extrusion driving cylinders 610 are fixedly connected with the extrusion driving sliding blocks 603 respectively, and the two groups of extrusion driving cylinders 610 are reciprocating cylinder structures.

[0035] The specific use mode and role of the embodiment: when the polyester cotton fabric is printed and dyed, the extrusion driving cylinder 610 is opened, the piston rod of the extrusion driving cylinder 610 moves up and down to drive the extrusion driving sliding block 603 to move up and down, the extrusion driving sliding block 603 moves up and down to drive the extrusion driving box 604 to move up and down, the extrusion driving box 604 moves up and down to drive the extrusion plate 605 to move up and down, when the extrusion plate 605 moves up, the extrusion plate 605 extrudes the polyester cotton fabric upwards to make the polyester cotton fabric collide with the sprayed dye upwards, accelerates the penetration of the dye, improves the printing and dyeing efficiency of the polyester cotton fabric, and at the same time, when the extrusion plate 605 moves down, the extrusion driving gear 607 is driven to move down and contact with the extrusion driving rack 606, at this time, the extrusion driving gear 607 is driven to rotate, the extrusion driving gear 607 drives the extrusion driving worm 608 to rotate, the extrusion driving worm 608 drives the extrusion driving worm gear 609 to rotate, the extrusion driving worm gear 609 drives the extrusion plate 605 to rotate, and the extrusion plate 605 rotates and tilts forward, at this time, the dye on the surface of the extrusion plate 605 drops through the extrusion support plate 602.

[0036] In this paper, the following points need to be noted:

[0037] 1. The drawings of the embodiment only relate to the structures involved in the embodiment, and other structures can refer to the usual design.

[0038] 2. In the case of no conflict, the features in the embodiment and the embodiments can be combined with each other to obtain new embodiments.

[0039] The above merely provides the specific implementation of the present embodiment, but the protection scope of the present embodiment is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present embodiment, which should be covered in the protection scope of the present embodiment. Therefore, the protection scope of the present embodiment should be subject to the protection scope of the claims.

Claims

1. A short process printing and dyeing apparatus, characterized by: The utility model relates to a printing and dyeing roller, including printing and dyeing roller main part (1), printing and dyeing drive box (2), printing and dyeing support roller (3), printing and dyeing extrusion roller (4), printing and dyeing extrusion oil cylinder (5), foaming spray frame (6), waste liquid collecting mechanism and printing and dyeing extrusion mechanism, printing and dyeing drive box (2) fixedly connected in the upper right side of printing and dyeing roller main part (1), printing and dyeing support roller (3) rotatoryly connected in the inside lower end of printing and dyeing roller main part (1), and printing and dyeing support roller (3) is transmission connection with printing and dyeing drive box (2), the left and right sides of printing and dyeing extrusion roller (4) are rotatoryly connected with sliding block structure, and printing and dyeing extrusion roller (4) is connected in the inside of printing and dyeing roller main part (1) slidingly, printing and dyeing extrusion oil cylinder (5) is provided with two groups, and two groups of printing and dyeing extrusion oil cylinder (5) are fixedly connected in the upper left and right sides of printing and dyeing roller main part (1), and the piston rod of two groups of printing and dyeing extrusion oil cylinder (5) is fixedly connected with the sliding block structure of printing and dyeing extrusion roller (4), foaming spray frame (6) is fixedly connected in the upper end behind printing and dyeing roller main part (1), and foaming spray frame (6) is provided with multiple groups of shower nozzle structure, and the shower nozzle structure of foaming spray frame (6) is connected with foaming module, waste liquid collecting mechanism is set up in the inside lower end of printing and dyeing roller main part (1), and printing and dyeing extrusion mechanism is set up below foaming spray frame (6).

2. A short process printing and dyeing apparatus as claimed in claim 1, characterized in that: The waste liquid collecting mechanism includes a collecting connecting guide rail (101) and a waste liquid collecting box (102). The two collecting connecting guide rails (101) are fixedly connected to the inside lower end of the printing and dyeing roller main part (1). The waste liquid collecting box (102) is slidingly connected to the inside of the collecting connecting guide rail (101).

3. A short run printing and dyeing apparatus as claimed in claim 2, characterized in that: The waste liquid collecting mechanism further includes a moving wheel (103). The four moving wheels (103) are fixedly connected to the lower end of the waste liquid collecting box (102). The four moving wheels (103) are universal wheels with brakes.

4. A short run printing and dyeing apparatus as claimed in claim 1, characterized in that: The printing and dyeing extrusion mechanism includes an extrusion limiting sliding groove (601), an extrusion supporting plate (602), and an extrusion driving sliding block (603). The two extrusion limiting sliding grooves (601) are respectively formed on the inside left and right sides of the foaming spray frame (6). The extrusion supporting plate (602) is fixedly connected below the foaming spray frame (6). The inside of the extrusion supporting plate (602) is provided with a plurality of circular hole structures. The two extrusion driving sliding blocks (603) are slidingly connected to the inside of the extrusion limiting sliding groove (601).

5. A short run printing and dyeing apparatus as claimed in claim 4, characterized in that: The printing and dyeing extrusion mechanism further includes an extrusion driving box (604) and an extrusion plate (605). The two extrusion driving boxes (604) are fixedly connected to the inside of the extrusion driving sliding block (603). The extrusion plate (605) is rotatably connected to the inside of the two extrusion driving boxes (604).

6. A short run printing and dyeing apparatus as claimed in claim 5, characterized in that: The printing and dyeing extrusion mechanism further comprises: an extrusion driving rack (606), an extrusion driving gear (607), an extrusion driving worm (608), an extrusion driving worm wheel (609) and an extrusion driving cylinder (610); the extrusion driving rack (606) is provided in two groups, and the two groups of extrusion driving racks (606) are fixedly connected to the left and right sides below the foaming spray frame (6) respectively; the extrusion driving gear (607) is provided in two groups, and the two groups of extrusion driving gears (607) are rotatably connected to the rear of the extrusion driving box (604) respectively, and the two groups of extrusion driving gears (607) are engaged with the extrusion driving racks (606) respectively; the extrusion driving worm (608) is provided in two groups, and the two groups of extrusion driving worms (608) are coaxially fixedly connected to the front ends of the extrusion driving gears (607) respectively; the extrusion driving worm wheel (609) is provided in two groups, and the two groups of extrusion driving worm wheels (609) are rotatably connected to the inside of the extrusion driving box (604) respectively, and the two groups of extrusion driving worm wheels (609) are coaxially fixedly connected with the extrusion plates (605), and the two groups of extrusion driving worm wheels (609) are engaged with the extrusion driving worms (608) respectively; the extrusion driving cylinder (610) is provided in two groups, and the two groups of extrusion driving cylinders (610) are fixedly connected to the left and right sides below the foaming spray frame (6) respectively, the piston rods of the two groups of extrusion driving cylinders (610) are fixedly connected with the extrusion driving sliding blocks (603), and the two groups of extrusion driving cylinders (610) are all reciprocating cylinder structures.

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