Boiler blow-off dead steam recycling device

The device, consisting of a steam-water separator, a steam compressor, and a heat exchanger, solves the problem of heat energy waste and environmental pollution caused by the direct discharge of exhaust steam, and achieves efficient recovery and environmentally friendly utilization of exhaust steam heat.

CN224050364UActive Publication Date: 2026-03-27INNER MONGOLIA BAOFENG COAL-BASED NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Direct emission of exhaust steam leads to waste of thermal energy and environmental pollution, which violates the environmental protection concept of energy conservation and emission reduction.

Method used

The recycling device consists of a steam-water separator, a steam compressor, and a heat exchanger. It recovers the heat of the exhaust steam through steam-water separation, pressurization and heating, and heat exchange, thereby reducing the generation of white plumes.

Benefits of technology

It achieves efficient recovery of waste steam heat, reduces adverse environmental impact, and meets the environmental protection requirements of energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a boiler blow-off dead steam recycling device, and belongs to the technical field of dead steam recycling. The boiler blow-off dead steam recycling device comprises a recycling assembly. The recycling assembly comprises a steam-water separator, a steam compressor, a heat exchanger, a base and a controller, during use, dead steam enters the steam-water separator to be subjected to steam-water separation, the steam compressor is used for pressurizing and compressing the dead steam, then heat exchange water can be heated through the dead steam and the heat exchanger, steam-water separation can be conducted on the dead steam firstly, and steam-water separation can be conducted on the heat exchange water; the waste steam is pressurized and heated, and then the temperature of the waste steam is exchanged through the heat exchanger, so that the temperature of the heat exchange water after heat exchange is increased ideally, a large amount of heat can be recovered and saved, white smoke plume is not easy to generate when the waste steam is discharged into air, and the adverse effect on the environment can be reduced. And the environmental protection concept of energy conservation and emission reduction is met.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of exhaust steam recycling, in particular to a boiler blowdown exhaust steam recycling device. BACKGROUND

[0002] Exhaust steam refers to low-pressure and low-temperature steam that is discharged from the exhaust port after steam has completed work and its thermal potential energy has been converted into kinetic energy. Compared with high-temperature and high-pressure steam that has not done work, the exhaust steam still contains a certain amount of heat and a certain amount of moisture under normal circumstances.

[0003] Since the steam has done work once, the exhaust steam is in a low-pressure and low-temperature state. When the exhaust steam is treated, it is difficult to achieve the expected heat exchange effect by simply using a heat exchanger to exchange heat, and the water temperature after heat exchange is not ideal. Therefore, most enterprises and factories directly discharge the exhaust steam into the atmosphere. However, direct discharge of exhaust steam will cause waste of heat energy, and the water vapor contained in the exhaust steam may also form a white plume, which has an adverse effect on the environment, thereby violating the environmental protection concept of energy saving and emission reduction. CONTENT OF THE UTILITY MODEL

[0004] In order to make up for the above shortcomings, the present application provides a boiler blowdown exhaust steam recycling device, which aims to improve the problem that direct discharge of exhaust steam will cause waste of heat energy and may also have an adverse effect on the environment, thereby violating the environmental protection concept of energy saving and emission reduction.

[0005] The present application provides a boiler blowdown exhaust steam recycling device, which comprises a recycling assembly.

[0006] The recycling assembly comprises a steam-water separator, a steam compressor, a heat exchanger, a base and a controller. The gas outlet of the steam-water separator is in communication with the gas inlet of the steam compressor. The gas outlet of the steam compressor is in communication with the gas inlet of the heat exchanger. The steam-water separator is connected to the base. The steam compressor is connected to the base. The heat exchanger is connected to the base. The controller is connected to the base. The steam-water separator and the steam compressor are electrically connected to the controller.

[0007] In a specific embodiment, a first pressure sensor is connected to the top of the steam-water separator, and the first pressure sensor is electrically connected to the controller.

[0008] In a specific embodiment, a first temperature sensor is connected to the top of the steam-water separator, and the first temperature sensor is electrically connected to the controller.

[0009] In a specific embodiment, the gas outlet of the steam-water separator is communicated with a first gas conveying pipe, and one end of the first gas conveying pipe is in communication with the gas inlet of the steam compressor.

[0010] In a specific embodiment, the pipe body of the first gas conveying pipe is provided with a first flow sensor, which is electrically connected to the controller.

[0011] In a specific embodiment, the outlet of the steam compressor is communicated with a second gas conveying pipe, one end of the second gas conveying pipe being communicated with the gas inlet of the heat exchanger.

[0012] In a specific embodiment, the pipe body of the second gas conveying pipe is provided with a second pressure sensor, the pipe body of the second gas conveying pipe is provided with a second temperature sensor, and the pipe body of the second gas conveying pipe is provided with a second flow sensor; the second pressure sensor, the second temperature sensor and the second flow sensor are arranged in sequence, and each of the second pressure sensor, the second temperature sensor and the second flow sensor is electrically connected to the controller.

[0013] In a specific embodiment, the bottom end of the steam-water separator is communicated with a drain pipe, and the drain pipe is fixedly penetrated through the seat body of the base.

[0014] In a specific embodiment, the heat exchanger is provided below with two support plates, the two support plates are symmetrically arranged, and each of the two support plates is fixedly connected to the upper surface of the base.

[0015] In a specific embodiment, one side of the controller is provided with a control panel, and one side of the controller is provided with a plurality of control buttons, the plurality of control buttons are uniformly arranged, and the plurality of control buttons are located below the control panel.

[0016] The boiler blowdown and steam recovery device has the advantages that: during use, the steam enters the steam-water separator to be separated into steam and water, the steam separated by the steam-water separator enters the steam compressor, the steam compressor pressurizes and compresses the steam, thereby increasing the pressure and temperature of the steam, the steam pressurized and heated by the steam compressor enters the heat exchanger, thereby the steam and the heat exchanger heat the heat exchange water, the steam-water separator and the steam compressor can be controlled by the controller, the steam is first separated into steam and water, then pressurized and heated, and then the temperature of the steam is exchanged by the heat exchanger, thereby the water temperature of the heat exchange water after heat exchange is increased more ideally, thereby a large amount of heat can be recovered and saved, and when the steam is discharged to the air, white smoke is not easy to be generated, thereby the adverse effects on the environment are reduced, and the device meets the energy-saving and emission-reducing environmental protection concept. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as limiting the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor.

[0018] Figure 1 is the first perspective structural schematic diagram of the boiler blowdown steam recovery device provided by the embodiments of the present application;

[0019] Figure 2 is the second perspective structural schematic diagram of the boiler blowdown steam recovery device provided by the embodiments of the present application;

[0020] Figure 3 is the third perspective structural schematic diagram of the boiler blowdown steam recovery device provided by the embodiments of the present application;

[0021] Figure 4 is the fourth perspective structural schematic diagram of the boiler blowdown steam recovery device provided by the embodiments of the present application;

[0022] Figure 5 is the partial circuit connection block diagram of the steam-water separator, the steam compressor and the controller provided by the embodiments of the present application.

[0023] In the figure: 100 - recovery component; 110 - steam-water separator; 111 - first pressure sensor; 112 - first temperature sensor; 113 - first gas conveying pipe; 114 - first flow sensor; 115 - drain pipe; 120 - steam compressor; 121 - second gas conveying pipe; 122 - second pressure sensor; 123 - second temperature sensor; 124 - second flow sensor; 130 - heat exchanger; 131 - support plate; 140 - base; 150 - controller; 151 - control panel; 152 - control button. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described below in combination with the drawings in the embodiments of the present application.

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Please refer toFigure 1 The utility model provides a boiler blowdown steam recovery device, including recovery utilization subassembly 100.

[0027] Please refer to Figures 1-5 Recovery utilization subassembly 100 includes steam-water separator 110, steam compressor 120, heat exchanger 130, base 140 and controller 150, the top of steam-water separator 110 is connected with first pressure sensor 111, and first pressure sensor 111 is electrically connected with controller 150, the top of steam-water separator 110 is connected with first temperature sensor 112, and first temperature sensor 112 is electrically connected with controller 150.

[0028] In the utility model, the gas outlet of steam-water separator 110 is communicated with the air inlet of steam compressor 120, the gas outlet of steam-water separator 110 is communicated with first gas pipe 113, one end of first gas pipe 113 is communicated with the air inlet of steam compressor 120, the pipe body of first gas pipe 113 is provided with first flow sensor 114, first flow sensor 114 is electrically connected with controller 150, the air inlet of steam-water separator 110 is communicated with the pipeline of conveying steam of outside, the gas outlet of steam compressor 120 is communicated with the air inlet of heat exchanger 130.

[0029] When being specifically arranged, the gas outlet of steam compressor 120 is communicated with second gas pipe 121, one end of second gas pipe 121 is communicated with the air inlet of heat exchanger 130, the pipe body of second gas pipe 121 is provided with second pressure sensor 122, the pipe body of second gas pipe 121 is provided with second temperature sensor 123, the pipe body of second gas pipe 121 is provided with second flow sensor 124, second pressure sensor 122, second temperature sensor 123 and second flow sensor 124 are sequentially arranged, and second pressure sensor 122, second temperature sensor 123 and second flow sensor 124 are electrically connected with controller 150.

[0030] In the embodiment, steam-water separator 110 is connected with base 140, steam-water separator 110 is connected on the upper surface of base 140, the bottom end of steam-water separator 110 is communicated with drain pipe 115, and drain pipe 115 is fixedly penetrated in the seat body of base 140.

[0031] In the application, the steam compressor 120 is connected with the base 140, the steam compressor 120 is connected to the upper surface of the base 140, the heat exchanger 130 is connected with the base 140, the lower part of the heat exchanger 130 is provided with a support plate 131, the support plate 131 is provided with two, the two support plates 131 are symmetrically arranged, the two support plates 131 are all fixedly connected to the upper surface of the base 140, the gas outlet of the heat exchanger 130 is connected with the pipeline for discharging waste steam to the outside, the cold water inlet of the heat exchanger 130 can be connected with the water conveying pipeline of the outside, and the hot water outlet of the heat exchanger 130 can be connected with the pipeline for receiving hot water from the outside.

[0032] In the application, the controller 150 is connected with the base 140, the controller 150 is connected to the upper surface of the base 140, one side of the controller 150 is provided with a control panel 151, one side of the controller 150 is provided with control buttons 152, the control buttons 152 are arranged uniformly, and the control buttons 152 are all located below the control panel 151; the steam-water separator 110 and the steam compressor 120 are electrically connected with the controller 150, and the steam-water separator 110 can be a centrifugal type.

[0033] Specifically, the working principle of the boiler blowdown steam recovery device is as follows: when in use, the blowdown steam enters the inside of the steam-water separator 110 for steam-water separation, and the water is discharged through the drain pipe 115. The water discharged can be collected by using the water storage tank at the end of the drain pipe 115. The first temperature sensor 112 and the first pressure sensor 111 can monitor the temperature and pressure inside the steam-water separator 110, and the first temperature sensor 112 and the first pressure sensor 111 can transmit the monitored data to the controller 150. The blowdown steam separated by the steam-water separator 110 enters the steam compressor 120 through the first gas conveying pipe 113, and the first flow sensor 114 can monitor the flow of the blowdown steam through the first gas conveying pipe 113. The first flow sensor 114 can transmit the monitored data to the controller 150. The steam compressor 120 compresses the blowdown steam to increase the pressure and temperature of the blowdown steam. The blowdown steam compressed and heated by the steam compressor 120 enters the inside of the heat exchanger 130 through the second gas conveying pipe 121, so that the blowdown steam and the heat exchange water in the heat exchanger 130 can be heated. The second pressure sensor 122, the second temperature sensor 123, and the second flow sensor 124 monitor the pressure, temperature, and flow inside the second gas conveying pipe 121, and the second pressure sensor 122, the second temperature sensor 123, and the second flow sensor 124 can transmit the monitored data to the controller 150. The steam-water separator 110 and the steam compressor 120 can be controlled by the controller 150 to work. The blowdown steam can be first separated by the steam-water separator 110, then compressed and heated by the steam compressor 120, and then the temperature of the blowdown steam can be exchanged by the heat exchanger 130. Thus, the water temperature of the heat exchange water after heat exchange can be increased more ideally, a large amount of heat can be recovered and saved, and the blowdown steam is less likely to produce white smoke when discharged into the air, thereby reducing the adverse effects on the environment and meeting the environmental protection concept of energy saving and emission reduction.

[0034] It should be noted that the model specifications of the steam-water separator 110, the steam compressor 120, the heat exchanger 130, the controller 150, the first pressure sensor 111, the first temperature sensor 112, the first flow sensor 114, the second pressure sensor 122, the second temperature sensor 123, and the second flow sensor 124 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method uses the existing technology in the art, and therefore will not be described in detail.

[0035] The power supply and principles of the steam-water separator 110, the steam compressor 120, the controller 150, the first pressure sensor 111, the first temperature sensor 112, the first flow sensor 114, the second pressure sensor 122, the second temperature sensor 123, and the second flow sensor 124 are clear to those skilled in the art, and will not be described in detail here.

[0036] The above merely provides an example of the present application, and is not intended to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and thus, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.

[0037] The above merely provides an example of the present application, and is not intended to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and thus, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.

[0037] The above merely provides an example of the present application, and is not intended to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and thus, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.

Claims

1. A boiler blowdown steam recovery apparatus, characterized by, Comprising The recycling assembly (100) comprises a steam-water separator (110), a steam compressor (120), a heat exchanger (130), a base (140) and a controller (150), the gas outlet of the steam-water separator (110) is communicated with the gas inlet of the steam compressor (120), the gas outlet of the steam compressor (120) is communicated with the gas inlet of the heat exchanger (130), the steam-water separator (110) is connected with the base (140), the steam compressor (120) is connected with the base (140), the heat exchanger (130) is connected with the base (140), the controller (150) is connected with the base (140), and the steam-water separator (110) and the steam compressor (120) are electrically connected with the controller (150).

2. A boiler blowdown waste steam recovery device according to claim 1, wherein The top of the steam-water separator (110) is connected with a first pressure sensor (111), and the first pressure sensor (111) is electrically connected with the controller (150).

3. The apparatus for recovering and utilizing the boiler blowdown steam according to claim 1, wherein The top of the steam-water separator (110) is connected with a first temperature sensor (112), and the first temperature sensor (112) is electrically connected with the controller (150).

4. The apparatus for recovering and utilizing the boiler blowdown steam according to claim 1, wherein The gas outlet of the steam-water separator (110) is communicated with a first gas conveying pipe (113), one end of the first gas conveying pipe (113) is communicated with the gas inlet of the steam compressor (120).

5. A boiler blowdown waste steam recovery apparatus according to claim 4, wherein The pipe body of the first gas conveying pipe (113) is provided with a first flow sensor (114), and the first flow sensor (114) is electrically connected with the controller (150).

6. The apparatus for recovering and utilizing the boiler blowdown steam according to claim 1, wherein The gas outlet of the steam compressor (120) is communicated with a second gas conveying pipe (121), one end of the second gas conveying pipe (121) is communicated with the gas inlet of the heat exchanger (130).

7. A boiler blowdown waste steam recovery apparatus according to claim 6, wherein The pipe body of the second gas conveying pipe (121) is provided with a second pressure sensor (122), a second temperature sensor (123) and a second flow sensor (124), the second pressure sensor (122), the second temperature sensor (123) and the second flow sensor (124) are arranged in sequence, and the second pressure sensor (122), the second temperature sensor (123) and the second flow sensor (124) are electrically connected with the controller (150).

8. The apparatus according to claim 1, wherein The bottom end of the steam-water separator (110) is communicated with a drain pipe (115), and the drain pipe (115) is fixedly penetrated through the seat body of the base (140).

9. The apparatus according to claim 1, wherein The lower portion of the heat exchanger (130) is provided with a support plate (131), the support plate (131) is provided with two pieces, the two pieces of support plates (131) are symmetrically arranged, and the two pieces of support plates (131) are fixedly connected to the upper surface of the base (140).

10. The apparatus for recovering and utilizing the boiler blowdown steam according to claim 1, wherein One side of the controller (150) is provided with a control panel (151), one side of the controller (150) is provided with control buttons (152), the control buttons (152) are provided with several, the control buttons (152) are uniformly arranged, and the control buttons (152) are located below the control panel (151).