Ceramsite drying and dust removing device

By combining the structure of arc-shaped and stepped screens with the design of spiral blades, the problem of insufficient heat transfer during the drying process of ceramsite is solved, achieving efficient drying and quality improvement of ceramsite.

CN224050955UActive Publication Date: 2026-03-27LIAONING ZHIJIAN TECH ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the existing technology, the ceramsite is not sufficiently agitated during the drying process. As a result, the stirring blades cannot fully agitate the ceramsite during the drying process, leading to low drying efficiency and insufficient heat transfer.

Method used

The system employs a combination of arc-shaped and stepped screens, along with spiral blades and a servo motor drive, to achieve multi-position and multi-stage agitation of the ceramsite, enhancing heat transfer. It also separates debris through filter plates and scrapers, thereby improving drying efficiency and quality.

Benefits of technology

This process achieves a full combination of ceramsite and heat, improving drying efficiency, and also enhances the quality of the ceramsite through debris separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramsite drying and dust removing device which comprises a barrel, a feeding box and a heat pipe are fixedly arranged at the top end of the barrel respectively, the other end of the heat pipe is connected to a heating device, and the barrel, the feeding box and the heat pipe are communicated. Ceramsite enters the cylinder body from the feeding box, heat enters the cylinder body from the heat pipe, and the ceramsite can fall on the outer side of the arc-shaped screen mesh, gradually moves downwards and then flows on the outer side of the stepped screen mesh, so that the ceramsite can be located on the outer sides of the arc-shaped screen mesh and the stepped screen mesh and gradually falls downwards in a split-flow manner, and the ceramsite is uniformly distributed and uniformly distributed. The ceramsite can be fully combined with hot air, the drying efficiency of the ceramsite is improved, then the ceramsite enters the inner barrel from a feeding port, a first servo motor drives a rotating shaft to rotate, a spiral blade can drive the ceramsite to move upwards in the inner barrel, and the ceramsite is discharged to the outer side of an arc-shaped screening net again from a discharging port; therefore, the ceramsite drying effect is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ceramic granule's processing, specifically is a ceramic granule drying dust collector. BACKGROUND

[0002] Ceramic granule, as its name implies, is a kind of granule of ceramic. The appearance feature of ceramic granule is mostly round or oval sphere, but some imitation stone ceramic granules are not round or oval sphere, but irregular stone, and the shape of ceramic granule varies with different processes. Its surface is a layer of hard shell, and the shell is of ceramic or glaze, which has the function of water isolation and gas preservation, and gives ceramic granule higher strength.

[0003] According to the ceramic granule drying dust collector with the utility model, the dust collector mechanism is arranged on the top of the drying box, and the dust generated by the ceramic granule after drying in the drying box can be conveniently absorbed by the dust collector mechanism, so that the quality of the ceramic granule after drying is improved, and the loss is reduced. However, there are still some problems in the use of the device, that is, when the ceramic granule is dried in the drying cavity, although the stirring blade can stir the ceramic granule, it cannot fully and sufficiently stir the ceramic granule in multiple positions and multiple levels, so that the ceramic granule cannot fully combine with heat, and the drying efficiency is prolonged. Therefore, the ceramic granule drying dust collector is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of ceramic granule drying dust collector to solve the problems in the above background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of ceramic granule drying dust collector, including cylinder, the cylinder top respectively fixedly arranged with feed tank and heat pipe, the heat pipe other end is connected on heating device, the cylinder, feed tank and heat pipe are connected, the cylinder is provided with arc screen, the arc screen is fixedly arranged on the outside of inner cylinder, the inner cylinder is fixedly arranged in the cylinder interior, the arc screen below is provided with stepped screen, the stepped screen is fixedly arranged on the inner wall of cylinder, the inner cylinder is inserted with helical blade, the helical blade is fixedly provided with rotating shaft, the rotating shaft is fixedly arranged in the rotating shaft end of servo motor one, the servo motor one is fixedly arranged on the inner cylinder top, the outside of inner cylinder is respectively provided with discharge port and feed port, the discharge port is in the discharge port position above.

[0006] As a further preferred aspect of the present technical solution, the arc-shaped sub-sieve screen and the stepped sieve screen are equidistantly distributed in the interior of the cylinder, and the arc-shaped sub-sieve screen and the stepped sieve screen are both provided in a conical shape.

[0007] As a further preferred aspect of the present technical solution, the discharge port and the feeding port are equidistantly distributed on the outer side of the inner cylinder, and the discharge port is located at a position above the arc-shaped sub-sieve screen.

[0008] As a further preferred aspect of the present technical solution, the stepped sieve screen is provided in an L shape, the stepped sieve screens are connected together in a step-down manner, and the stepped sieve screens are obliquely distributed in the interior of the cylinder.

[0009] As a further preferred aspect of the present technical solution, the arc-shaped sub-sieve screen and the stepped sieve screen are both woven by steel wires, and the arc-shaped sub-sieve screen and the stepped sieve screen are both provided in a loosing manner.

[0010] As a further preferred aspect of the present technical solution, the inner wall of the cylinder is fixedly provided with a filter plate, a scraper is provided below the filter plate, a sleeve ring is fixedly installed on the outer side of the scraper, the sleeve ring is inserted into a circular hole in the interior, the circular hole is opened on the bottom end of the cylinder, a large gear is fixedly installed on the outer side of the sleeve ring, a small gear is engagedly connected to the outer side of the large gear, the small gear is fixedly provided on the outer side of the rotating shaft of a second servo motor, the second servo motor is fixedly provided on a fixed plate, the fixed plate is fixedly provided on the bottom end of the cylinder, and a hole for removing impurities is opened on the bottom end of the cylinder.

[0011] As a further preferred aspect of the present technical solution, the sleeve ring is sleeved on the outer side of the inner cylinder, and the scraper is tightly attached to the inner wall of the cylinder.

[0012] The ceramic particle drying and dust removing device has the following beneficial effects:

[0013] The ceramic particles enter the interior of the cylinder from the feeding box, and the heat enters the interior of the cylinder from the heat pipe, so that the ceramic particles can fall on the outer side of the arc-shaped sub-sieve screen and gradually move downward, and then fall on the outer side of the stepped sieve screen, so that the ceramic particles can be gradually divided and fall downward on the outer sides of the arc-shaped sub-sieve screen and the stepped sieve screen, and the ceramic particles can be fully combined with hot gas, thereby improving the drying efficiency of the ceramic particles.

[0014] The utility model discloses with the ceramicite is in the drying of cylinder, the phenomenon of producing the chippings during, make filter plate can separate chippings and ceramicite, then through servo motor no. 2 drive pinion to rotate, make the gearwheel can drive the ring to rotate and rotate, and then the scraper can push the chippings work, and thus the chippings can be discharged to the outside from the hole, thus improve the quality of ceramicite. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure of the utility model's front view schematic diagram;

[0016] Figure 2 It is the structure of the utility model's front view schematic diagram;

[0017] Figure 3 It is the structure of the utility model Figure 2 A's structure enlarged schematic diagram;

[0018] Figure 4 It is the structure of the utility model's gearwheel's front view schematic diagram.

[0019] In the drawing: 1, cylinder;2, feed box;3, heat pipe;4, arc sieve;5, stepped sieve;6, inner cylinder;7, spiral blade;8, rotating shaft;9, servo motor no. 1;10, discharge port;11, feed port;12, filter plate;13, scraper;14, ring;15, round hole;16, gearwheel;17, pinion;18, servo motor no. 2;19, fixed plate;20, hole. DETAILED DESCRIPTION

[0020] The technical scheme in the utility model embodiment will be clearly and completely described below with reference to the drawings in the utility model embodiment.

[0021] The utility model provides technical scheme: such as Figure 1 、 Figure 2 and Figure 3As shown, in this embodiment, a kind of ceramic granule drying dust removal device, including cylinder 1, the top of the cylinder 1 is respectively fixed with feed box 2 and heat pipe 3, the other end of the heat pipe 3 is connected on heating device, the cylinder 1, feed box 2 and heat pipe 3 are connected, arc screen 4 is provided in the cylinder 1, the arc screen 4 is fixedly arranged on the outside of inner cylinder 6, the inner cylinder 6 is fixedly arranged in the inside of cylinder 1, the arc screen 4 below is provided with stepped screen 5, the stepped screen 5 is fixedly arranged on the inner wall of cylinder 1, the inner cylinder 6 is inserted with helical blade 7, the helical blade 7 is fixedly arranged with rotating shaft 8, the rotating shaft 8 is fixedly arranged on the rotating shaft end of servo motor one 9, the servo motor one 9 is fixedly arranged on the top of inner cylinder 6, the outside of inner cylinder 6 is respectively provided with discharge port 10 and feed port 11, the discharge port 10 is at the position above discharge port 10, ceramic granule enters the inside of cylinder 1 from feed box 2, and heat enters the inside of cylinder 1 from heat pipe 3, so that ceramic granule can fall on the outside of arc screen 4, and gradually move downwards, and then flow on the outside of stepped screen 5, so that ceramic granule can gradually be shunted and fall downwards on the outside of arc screen 4 and stepped screen 5, so that ceramic granule can be fully combined with hot gas, to improve the drying efficiency of ceramic granule, then ceramic granule enters the inside of inner cylinder 6 from feed port 11, with servo motor one 9 driving rotating shaft 8 to rotate, so that helical blade 7 can drive ceramic granule to move upwards in inner cylinder 6, and is again discharged to the outside of arc screen 4 from discharge port 10, so that the effect of drying ceramic granule is further improved, the arc screen 4 and stepped screen 5 are equidistantly distributed in the inside of cylinder 1, the shape of the arc screen 4 and stepped screen 5 is all set as conical shape, which helps ceramic granule to flow in the inside of cylinder 1, the discharge port 10 and feed port 11 are equidistantly distributed on the outside of inner cylinder 6, the discharge port 10 is at the position above arc screen 4, so that ceramic granule can directly enter the inside of inner cylinder 6 from feed port 11, and be uniformly discharged to the outside of arc screen 4 from discharge port 10, the shape of stepped screen 5 is set as L shape, the stepped screen 5 is arranged together downwards in stages, the stepped screen 5 is obliquely distributed in the inside of cylinder 1, which helps ceramic granule to be shunted and moved downwards on stepped screen 5, the arc screen 4 and stepped screen 5 are both woven by steel wire, and the arc screen 4 and stepped screen 5 are both set as spaced.

[0022] As Figure 4As shown, the inner wall of the barrel 1 is fixedly provided with a filter plate 12, the lower side of the filter plate 12 is provided with a scraper 13, the outer side of the scraper 13 is fixedly installed with a sleeve ring 14, the sleeve ring 14 is inserted in a circular hole 15, the circular hole 15 is opened on the bottom end of the barrel 1, the outer side of the sleeve ring 14 is fixedly installed with a large gear 16, the outer side of the large gear 16 is engaged with a small gear 17, the small gear 17 is fixedly arranged on the outer side of the rotating shaft of a servo motor two 18, the servo motor two 18 is fixedly arranged on a fixed plate 19, the fixed plate 19 is fixedly arranged on the bottom end of the barrel 1, the bottom end of the barrel 1 is provided with a hole 20, the sleeve ring 14 is sleeved on the outer side of the inner barrel 6, the scraper 13 is tightly attached to the inner wall of the barrel 1, and the ceramic particles are dried in the barrel 1. During the period, the phenomenon of generating debris is caused, so that the filter plate 12 can separate the debris and the ceramic particles, then the servo motor two 18 drives the small gear 17 to rotate, so that the large gear 16 can drive the sleeve ring 14 to rotate, and then the scraper 13 can push the debris, so that the debris can be discharged from the hole 20 to the outside, thereby improving the quality of the ceramic particles.

[0023] The utility model provides a kind of ceramic particle drying dust removal device, specific working principle is as follows:

[0024] In the use of the device, ceramic particles enter the inside of the barrel 1 from the feed bin 2, and heat enters the inside of the barrel 1 from the heat pipe 3, so that the ceramic particles can fall on the outer side of the arc-shaped sieve 4 and gradually move downward, and then fall on the outer side of the stepped sieve 5, so that the ceramic particles can gradually flow downward on the outer side of the arc-shaped sieve 4 and the stepped sieve 5, so that the ceramic particles can be fully combined with hot gas, thereby improving the drying efficiency of the ceramic particles. Subsequently, the ceramic particles enter the inside of the inner barrel 6 from the feed port 11, and the servo motor one 9 drives the rotating shaft 8 to rotate, so that the spiral blade 7 can drive the ceramic particles in the inner barrel 6 to move upward and be discharged again from the discharge port 10 to the outer side of the arc-shaped sieve 4, thereby further improving the effect of drying the ceramic particles. During the drying of the ceramic particles in the barrel 1, debris is generated, so that the filter plate 12 can separate the debris and the ceramic particles. Then, the servo motor two 18 drives the small gear 17 to rotate, so that the large gear 16 can drive the sleeve ring 14 to rotate, and then the scraper 13 can push the debris, so that the debris can be discharged from the hole 20 to the outside, thereby improving the quality of the ceramic particles.

[0025] Although embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A ceramic drying and dedusting device, characterized by: The utility model provides a kind of multi-stage screening device, including cylinder (1), the cylinder (1) top end is respectively fixedly provided with feed tank (2) and heat pipe (3), the other end of heat pipe (3) is connected on heating device, the cylinder (1), feed tank (2) and heat pipe (3) are connected, arc screen (4) is provided in the cylinder (1), arc screen (4) is fixedly provided on the outside of inner cylinder (6), inner cylinder (6) is fixedly provided in the cylinder (1) inside, arc screen (4) is provided with stepped screen (5) below, stepped screen (5) is fixedly provided on the inner wall of cylinder (1), spiral blade (7) is inserted in the inner cylinder (6), rotating shaft (8) is fixedly provided in spiral blade (7), rotating shaft (8) is fixedly provided in the rotating shaft end of servo motor one (9), servo motor one (9) is fixedly provided on the top end of inner cylinder (6), the outside of inner cylinder (6) is respectively provided with discharge port (10) and feed port (11), discharge port (10) is in the position above discharge port (10).

2. The ceramic drying and dedusting device according to claim 1, characterized in that: Arc screen (4) and stepped screen (5) are equidistantly distributed in the inside of cylinder (1), and the shapes of arc screen (4) and stepped screen (5) are both conical.

3. The ceramic drying and dedusting device according to claim 1, characterized in that: The discharge port (10) and the feed port (11) are equidistantly distributed on the outside of the inner cylinder (6), and the discharge port (10) is located above the arc screen (4).

4. The ceramic drying and dedusting device according to claim 1, characterized in that: The shape of the stepped screen (5) is L-shaped, and the stepped screens (5) are connected together in a step-down manner, and the stepped screens (5) are inclinedly distributed in the inside of the cylinder (1).

5. The ceramic drying and dedusting device according to claim 1, characterized in that: The arc screen (4) and the stepped screen (5) are both woven by steel wires, and the arc screen (4) and the stepped screen (5) are both provided in a loosing manner.

6. The ceramic drying and dedusting device according to claim 1, characterized in that: The inner wall of the cylinder (1) is fixedly provided with a filter plate (12), the lower side of the filter plate (12) is provided with a scraper (13), the outer side of the scraper (13) is fixedly installed with a sleeve ring (14), the sleeve ring (14) is inserted into a circular hole (15), the circular hole (15) is opened at the bottom end of the cylinder (1), the outer side of the sleeve ring (14) is fixedly installed with a large gear (16), the outer side of the large gear (16) is engaged with a small gear (17), the small gear (17) is fixedly provided on the outer side of the rotating shaft of a servo motor two (18), the servo motor two (18) is fixedly provided on a fixed plate (19), the fixed plate (19) is fixedly provided on the bottom end of the cylinder (1), and the bottom end of the cylinder (1) is provided with a hole (20) for removing impurities.

7. The ceramic drying and dedusting device according to claim 6, characterized in that: The sleeve ring (14) is sleeved on the outside of the inner cylinder (6), and the scraper (13) is tightly attached to the inner wall of the cylinder (1).

Citation Information

Patent Citations

  • Ceramsite drying and dust removing device

    CN217403042U