Automatic detection device for new energy automobile battery

By combining the lifting and clamping components with the design of the annular tube and nozzle, a graded progressive waterproofing test for new energy vehicle batteries is achieved, solving the problem of the inability to accurately capture failure points in existing technologies and improving test results and safety.

CN224051509UActive Publication Date: 2026-03-27JIANGSU FINE-BRIDGE INTELLIGENT TECH CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing water resistance tests for new energy vehicle batteries cannot accurately capture failure points.

Method used

A lifting assembly is used to drive the clamping assembly to move longitudinally into the testing assembly. The graded waterproofing test is combined with the clamping assembly and the testing assembly. The progressive spraying design of multiple annular tubes and nozzles, along with the flexible layer clamping the battery, enables graded progressive waterproofing test.

Benefits of technology

It improves the accuracy and effectiveness of waterproof testing, avoids battery damage, achieves comprehensive testing and progressive simulation of real-world environments, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile battery detection, in particular to a new energy automobile battery automatic detection device which comprises a lifting assembly, a clamping assembly and a detection assembly, the clamping assembly is fixedly installed below the lifting assembly, and the detection assembly is fixedly installed below the clamping assembly. The lifting assembly drives the clamping assembly to longitudinally move back and forth into the detection assembly, and the longitudinal movement of the lifting assembly and the clamping assembly is matched with the detection assembly to perform a graded waterproof performance test; therefore, failure nodes are accurately captured through graded waterproofness detection of the detection assembly, and the waterproofness test effect can be improved. The problem that failure nodes cannot be accurately captured in the waterproofness test of the new energy automobile battery is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile battery detection, and specifically relates to a new energy automobile battery automatic detection device. BACKGROUND

[0002] In order to ensure the use safety, the existing new energy automobile battery must be subjected to waterproofness detection when leaving the factory, however, the existing new energy automobile battery is usually directly immersed in water during waterproofness test, for example, the utility model patent with the application number "201921461204.X" and the name "automobile battery detection device" can lift and fold the water bag, place the battery to be detected into the water bag, do not need to use the crane to carry the battery, pull up the water bag, fill water into the water bag through the water tank assembly, and realize the waterproof immersion test of the battery. Although the patent can also realize the waterproofness test of the new energy automobile battery, it cannot accurately capture the failure node.

[0003] Therefore, the utility model provides a new energy automobile battery automatic detection device to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem that the existing waterproofness test of the new energy automobile battery cannot accurately capture the failure node.

[0005] The utility model provides the following technical scheme: a new energy automobile battery automatic detection device, including lifting assembly, clamping assembly and detection assembly, the lifting assembly below fixed installation has clamping assembly, clamping assembly below fixed installation has detection assembly, lifting assembly drives clamping assembly longitudinal reciprocating movement and enters the inside of detection assembly, and through the longitudinal movement of lifting assembly and clamping assembly, the graded waterproofness test is carried out in cooperation with detection assembly.

[0006] As an embodiment of the utility model, the lifting assembly includes a base, an electric push rod and a connecting plate, the base is in L-shaped structure and the electric push rod is fixedly installed on the top of the base perpendicularly to the ground, and the connecting plate is fixedly installed on the lower end of the electric push rod in parallel to the ground.

[0007] As an embodiment of the utility model, the clamping assembly includes a frame, a drive body, a bidirectional screw rod, a sliding block and a clamping body, the frame is fixedly installed on the lower side of the connecting plate in parallel to the ground, the drive body is fixedly installed on any one end of the frame, the bidirectional screw rod is rotatably installed on the lower side of the frame coaxially with the drive body, the sliding block is rotatably installed on the surface of the bidirectional screw rod in symmetry, and the clamping body is fixedly installed on the lower side of the sliding block.

[0008] As an embodiment of the utility model, the clamping body is in L-shaped structure.

[0009] As an embodiment of the utility model, the detection assembly includes a cylinder, an annular pipe and a nozzle, the cylinder is fixedly installed below the clamping assembly, the annular pipe is fixedly installed above the cylinder, a plurality of nozzles are installed on the surface of the annular pipe along an annular array, and the annular pipe is fixedly communicated with a water delivery pipe and a pump body along the longitudinal direction.

[0010] As an embodiment of the utility model, the annular pipe is longitudinally arrayed in multiple, and the multiple annular pipes longitudinally fixedly communicate with the water delivery pipe.

[0011] As an embodiment of the utility model, the clamping body is fixedly installed with a flexible layer on the opposite surface.

[0012] The utility model discloses the beneficial effects are as follows:

[0013] 1, the utility model discloses a lifting assembly can drive the clamping assembly longitudinal reciprocating movement and enter the detection assembly and carry out graded waterproofness detection to the precise capture failure node through the graded waterproofness detection of detection assembly, be favorable to improve waterproofness test effect.

[0014] 2, the multiple annular pipes of longitudinal cooperation branch pipe and nozzle can realize no dead angle detection while prolonging the spray path in the utility model, and the nozzle diameter of longitudinal decreases from top to bottom along the axial direction, thereby realizing the progressive impact process, and cooperation lifting assembly, clamping assembly realizes graded progressive waterproofness detection by immersing the automobile battery in liquid, thereby convenient accurate capture failure node, be favorable to improve the effect of spray waterproofness test.

[0015] 3, the utility model discloses that the clamping assembly can stably clamp the battery through the bidirectional screw rod cooperation L clamping body, and through the flexible layer, avoid the battery in the waterproofness test process and appear damage by excessive extrusion and influence waterproofness test result, be favorable to improve waterproofness test effect. ACCURATELY CAPTURE FAILURE NODE

[0016] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiment or prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the side view sectional structure schematic diagram of the utility model;

[0019] Figure 3It is the front view sectional structure schematic diagram of the utility model.

[0020] Figure 4 It is the front view sectional structure schematic diagram of the utility model Figure 3 It is the enlarged structure schematic diagram of A place in the middle.

[0021] In the drawing: 1, lifting assembly;11, base;12, electric push rod;13, connecting plate;2, clamping assembly;21, frame;22, drive body;23, bidirectional screw;24, sliding block;25, clamping body;251, flexible layer;3, detection assembly;31, cylinder;32, annular pipe;33, branch pipe;34, nozzle;35, water delivery pipe;36, pump body. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantage of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0024] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "back" and the like is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship commonly placed when the utility model product is used. Such terms are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0025] It also needs to be explained that in the description of the utility model, unless there are clear provisions and limitations, the terms "arrangement", "installation", "connection" and "connection" should be broadly understood, for example, it can be fixed connection, or it can be detachable connection, or it can be integrally connected, it can be mechanical connection, or it can be electrical connection, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0026] In view of the problem that the existing waterproof test of new energy automobile battery cannot accurately capture the failure node, the embodiment of the present disclosure provides a new energy automobile battery automatic detection device, as shown in Figures 1 to 4 It includes lifting assembly 1, clamping assembly 2 and detection assembly 3, the clamping assembly 2 is fixedly installed below the lifting assembly 1, the detection assembly 3 is fixedly installed below the clamping assembly 2, the lifting assembly 1 drives the clamping assembly 2 to move longitudinally into the inside of the detection assembly 3, and the longitudinal movement of the lifting assembly 1 and the clamping assembly 2 cooperates with the detection assembly 3 to carry out graded waterproof test.

[0027] As shown in Figure 1 The lifting assembly 1 includes base 11, electric push rod 12 and connecting plate 13, the base 11 is L-shaped structure and the electric push rod 12 is fixedly installed vertically on the top of the ground, the connecting plate 13 is fixedly installed at the lower end of the electric push rod 12.

[0028] When the waterproof test of the automobile battery is carried out, the electric push rod 12 on the base 11 is started to drive the connecting plate 13 to move longitudinally, so as to drive the clamping assembly 2 below the connecting plate 13 and the automobile battery to move longitudinally into the detection assembly 3.

[0029] As shown in Figure 3 And 4 The clamping assembly 2 includes frame 21, drive body 22, bidirectional screw rod 23, sliding block 24 and clamping body 25, the frame 21 is fixedly installed parallel to the ground below the connecting plate 13, the drive body 22 is fixedly installed at any one end of the frame 21, the bidirectional screw rod 23 is rotatably installed below the frame 21 and coaxially fixed with the drive body 22, the sliding block 24 is rotatably installed on the surface of the bidirectional screw rod 23, and the clamping body 25 is fixedly installed below the sliding block 24.

[0030] It should be noted that the surface of the bidirectional screw rod 23 is provided with two end threads with opposite rotation directions and symmetry, so that the sliding block 24 relatively approaches or moves away during rotation to clamp or release clamping. The drive body 22 adopts the motor in the prior art, in addition to this, any structure capable of driving the bidirectional screw rod 23 to rotate can also be adopted.

[0031] Before the waterproof test of the automobile battery, first start the drive body 22 to drive the bidirectional screw rod 23 to rotate, so as to drive the sliding block 24 and the clamping body 25 to approach each other and clamp the automobile battery, and then the electric push rod 12 on the base 11 drives the connecting plate 13 to move longitudinally, so as to drive the clamping assembly 2 below the connecting plate 13 and the automobile battery to move longitudinally into the detection assembly 3. After the waterproof test of the automobile battery is completed, the electric push rod 12 drives the connecting plate 13 and the clamping assembly 2 to move upward and away from the detection assembly 3, and then the drive body 22 reversely rotates to drive the bidirectional screw rod 23 to reversely rotate so that the sliding block 24 and the clamping body 25 move away from each other to release the clamping of the automobile battery.

[0032] As shown in Figure 4 , the clamping body 25 is in L-shaped structure. The L-shaped clamping body 25 can stably clamp the automobile battery, thereby facilitating to ensure that the automobile battery remains stable during the movement and detection.

[0033] As shown in Figure 2 and 3 , the detection assembly 3 includes a cylinder body 31, an annular pipe 32, a branch pipe 33 and a nozzle 34, the cylinder body 31 is fixedly installed below the clamping assembly 2, the annular pipe 32 is fixedly installed above the cylinder body 31, a plurality of branch pipes 33 are installed in an annular array on the surface of the annular pipe 32, the nozzle 34 is fixedly installed at the end of the branch pipe 33, and the annular pipe 32 is fixedly communicated with a water delivery pipe 35 and a pump body 36 in the longitudinal direction.

[0034] It should be noted that the cylinder body 31 contains liquid inside.

[0035] It should be noted that one end of the water delivery pipe 35 is communicated with the annular pipe 32, and the other end is immersed below the liquid level in the cylinder body 31. The pump body 36 is a submersible pump which can be directly installed below the liquid level inside the cylinder body 31.

[0036] During the clamping of the automobile battery and the longitudinal movement driven by the electric push rod 12 into the cylinder body 31, when moving to the upper part of the cylinder body 31, the pump body 36 starts to suck and deliver water into the water delivery pipe 35, so as to deliver water into the annular pipe 32 through the water delivery pipe 35, and then the water enters the nozzle 34 from the annular pipe 32 and sprays towards the automobile battery, thereby performing the spray test. After the automobile battery is subjected to the spray test in the area of the annular pipe 32, the electric push rod 12 continuously extends, thereby driving the clamping assembly 2 and the automobile battery to move below the liquid inside the cylinder body 31 to perform the short-time immersion test or the continuous submersion test.

[0037] It should be noted that when the clamping assembly 2 and the automobile battery enter the area of the annular pipe 32 for spray testing, the electric push rod 12 is temporarily stopped to make the clamping assembly 2 and the automobile battery stay in the area of the annular pipe 32 for spray testing. After the spray test is completed, the electric push rod 12 continues to extend to make the clamping assembly 2 and the automobile battery enter below the liquid level in the cylinder 31 for short-time immersion test or continuous diving test.

[0038] As shown in Figure 2 and 3 The annular pipe 32 is longitudinally arranged in multiple numbers, and the longitudinally arranged multiple annular pipes 32 are fixedly connected with each other through the water delivery pipe 35.

[0039] The longitudinally arranged multiple annular pipes 32 cooperate with the branch pipes 33 and the nozzles 34 to on the one hand extend the spray path, so that the water flow is fully developed under the action of gravity to form a stable “rain curtain” or “spray field”, avoiding the instability of impact intensity caused by the uneven initial speed of water flow in the short path, so that the water flow state is closer to natural rainfall, and the deviation of direct impact is reduced, the water flow contacts the battery surface at a more uniform speed and angle, and the detection authenticity is improved; on the other hand, it can realize omnidirectional detection without dead angle, and can simulate multi-directional rainfall to form superimposed water flow impact effect, which is closer to the case of multiple water flows acting at the same time in the real environment, which is beneficial to improve the detection effect.

[0040] The diameter of the longitudinally arranged nozzles 34 decreases from top to bottom along the axial direction. The nozzles 34 with decreasing diameters from top to bottom can make the water pressure sprayed by the nozzles 34 increase from top to bottom, so as to realize graded and progressive spray detection by cooperating with the electric push rod 12 to drive the clamping assembly 2 and the automobile battery to immerse in the liquid in the cylinder 31, which is convenient for simulating the progressive impact process of the automobile battery from daily light rain to heavy rain / water immersion, thereby facilitating accurate capture of failure nodes, and being beneficial to improve the effect of spray waterproofness test.

[0041] It should be noted that the decrease of the diameter of the nozzles 34 from top to bottom along the axial direction is to improve the flow rate and pressure by reducing the outlet cross-sectional area, and the change is minimal and the easiest.

[0042] It should be further noted that after the liquid in the cylinder 31 is sucked into the annular pipe 32 by the water pump and sprayed by the nozzles 34, the sprayed liquid can also naturally fall back into the cylinder 31, so as to realize water recycling, save resources and avoid waste of water resources.

[0043] As shown in Figure 4 The clamping body 25 is fixedly installed with a flexible layer 251 on the opposite surface.

[0044] The flexible layer 251 can avoid damage to the clamping body 25 when clamping the automobile battery, thereby ensuring safety when clamping the automobile battery for waterproof test, and facilitating to improve the safety and stability during the waterproof test, and avoiding excessive compression of the automobile battery to affect the waterproof test result.

[0045] It should be noted that the flexible layer 251 is made of rubber material.

[0046] The new energy automobile battery detection process of the embodiment of the present disclosure is as follows:

[0047] When the waterproof performance of the new energy automobile battery is automatically detected, the operator first starts the driving body 22 to drive the bidirectional screw rod 23 to rotate, thereby driving the sliding block 24 and the clamping body 25 to approach each other and clamp the automobile battery, and then the electric push rod 12 on the base 11 is started to drive the connecting plate 13 to move longitudinally, thereby driving the clamping assembly 2 below the connecting plate 13 and the automobile battery to move longitudinally into the detection assembly 3.

[0048] During the longitudinal movement of the clamping assembly 2 and the automobile battery into the detection assembly 3, the clamping assembly 2 and the automobile battery first enter the area where the annular pipe 32 is located, so that the pump body 36 is started to suck water into and deliver to the water delivery pipe 35, thereby delivering water to the annular pipe 32 through the water delivery pipe 35, and then the water enters the nozzle 34 from the annular pipe 32 and sprays towards the automobile battery, thereby performing the spray test.

[0049] When the clamping assembly 2 and the automobile battery are located in the annular pipe 32 area for spray test, the longitudinal multiple annular pipes 32 cooperate with the branch pipes 33 and the nozzles 34 to prolong the spray path on the one hand, and to perform dead angle-free detection on the other hand, thereby simulating multi-directional natural rainfall and forming superimposed water flow impact, which is beneficial to improve the detection effect. Moreover, the diameters of the longitudinal nozzles 34 decrease from top to bottom along the axial direction, which can also cooperate with the electric push rod 12 to drive the clamping assembly 2 and the automobile battery to immerse in the liquid in the cylinder 31 to realize the staged and progressive spray test, thereby facilitating to simulate the progressive impact process of the automobile battery from daily light rain to heavy rain / water immersion, so as to facilitate to accurately capture the failure node, and is beneficial to improve the effect of the waterproof test.

[0050] After the waterproof test is completed, the electric push rod 12 is retracted to drive the clamping assembly 2 and the automobile battery to move upward and leave the detection assembly 3, and then the driving body 22 is reversely rotated to drive the bidirectional screw rod 23 to reversely rotate so that the sliding block 24 and the clamping body 25 move away from each other to release the clamping of the automobile battery.

[0051] The person skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description are only for explaining the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed for protection. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A new energy automobile battery automatic detection device, comprising a lifting assembly (1), a clamping assembly (2) and a detection assembly (3), characterized in that: The lifting assembly (1) is fixedly installed below the clamping assembly (2), the clamping assembly (2) is fixedly installed below the detection assembly (3), the lifting assembly (1) drives the clamping assembly (2) to reciprocate longitudinally into the detection assembly (3), and the detection assembly (3) is tested by the longitudinal movement of the lifting assembly (1) and the clamping assembly (2).

2. The automatic detection device for new energy vehicle battery according to claim 1, characterized in that: The lifting assembly (1) comprises a base (11), an electric push rod (12) and a connecting plate (13), the base (11) is L-shaped, the electric push rod (12) is fixedly installed on the top of the base (11) and is perpendicular to the ground, and the connecting plate (13) is fixedly installed on the lower end of the electric push rod (12) and is parallel to the ground.

3. The automatic detection device for new energy vehicle battery according to claim 2, characterized in that: The clamping assembly (2) comprises a frame (21), a driving body (22), a bidirectional screw rod (23), a sliding block (24) and a clamping body (25), the frame (21) is fixedly installed on the lower surface of the connecting plate (13) and is parallel to the ground, the driving body (22) is fixedly installed on any one end of the frame (21), the bidirectional screw rod (23) is coaxially fixedly installed on the lower surface of the frame (21) and is coaxial with the driving body (22), the sliding block (24) is symmetrically installed on the surface of the bidirectional screw rod (23), and the clamping body (25) is fixedly installed on the lower surface of the sliding block (24).

4. The automatic detection device for new energy vehicle battery according to claim 3, characterized in that: The clamping body (25) is L-shaped.

5. The automatic detection device for new energy vehicle battery according to claim 1, characterized in that: The detection assembly (3) comprises a cylinder (31), an annular pipe (32) and a nozzle (34), the cylinder (31) is fixedly installed below the clamping assembly (2), the annular pipe (32) is fixedly installed above the cylinder (31), a plurality of nozzles (34) are installed on the surface of the annular pipe (32) in an annular array, and the annular pipe (32) is fixedly and longitudinally communicated with a water delivery pipe (35) and a pump body (36).

6. The automatic detection device for new energy vehicle battery according to claim 5, characterized in that: The annular pipe (32) is longitudinally arrayed, and the longitudinally arrayed annular pipes (32) are fixedly and longitudinally communicated with the water delivery pipe (35).

7. The automatic detection device for new energy vehicle battery according to claim 5, characterized in that: The diameters of the longitudinally arrayed nozzles (34) decrease from top to bottom along the axial direction.

8. The automatic detection device for new energy vehicle battery according to claim 3, characterized in that: The clamping body (25) is fixedly installed with a flexible layer (251) on the opposite surface.

Citation Information

Patent Citations

  • Automobile battery detection device

    CN210922956U